This invention relates to a cutting apparatus for a window shade and a method for using the apparatus. In particular, this invention relates to a cutting apparatus that can cut the ends of the components of a typical window shade, namely, the head rail, bottom rail and light blocking sections with a blade that travels an arcuate path in one action.
Window shades are a well known covering for windows and typically include a head rail, a bottom rail and a plurality of light blocking sections. The head rail and bottom rail are typically made of a relatively strong and rigid material. Each window shade component is designed to extend horizontally across the window space.
Window frames are built in a myriad of different widths. In order to accommodate this variation in widths, window shades of different widths must be available. One approach is to manufacture window shades on a special order basis, with each shade made to a specified width corresponding to a customer's needs. This approach is expensive as it lacks any economies of scale. Custom orders also require substantial time to tool up and manufacture each particular window shade.
In order to remedy this problem, various manufacturers have produced cutting machines that can trim standard size window shades to the desired width at the point of sale. Using these machines, a customer wanting to purchase a window shade simply needs to provide the measurement of his or her window frame and select a window shade larger than the window frame from a selection of standard sized window shades. The window shades can then be trimmed to the desired width at the point of sale using the cutting machine.
Existing examples of these cutting machines function by moving the blade in a linear motion along a straight path. Providing linear blade movement adds to the complexity required in the cutting machine as the action from an actuating mechanism must be translated from rotational movement to linear movement. This added complexity increases cost as well as reduces reliability of the machine.
What is needed is an apparatus that accurately and efficiently trims window shades in a simple machine, and that reduces the amount of force required to complete the cutting operation. The present invention meets these demands and overcomes the shortcomings of the prior art.
The present invention is an apparatus for cutting window shades and a method for operating the apparatus. Typically, such window shades comprise a head rail, a bottom rail, and one or more light blocking sections. The present invention enables an operator to cut all these components in a single stage operation without undue actuating force required from the operator.
The cutting apparatus includes a body comprising a platform for supporting the window shade. The cutting apparatus further comprises a clamp mechanism mounted such that it is preferably positioned generally parallel to the platform, and such that it is adjustable to secure the window shade from movement relative to the cutting apparatus. A blade is disposed over the platform for cutting the secured window shade. The blade is rotatably connected to the body about a rotation axle laterally offset from the platform and is operatively connected to an actuating mechanism such as a lever. Since the blade is moved in a rotational manner to cut the window shade components, the complexity of the apparatus is reduced and less force by the operator is required than with a linear cut.
The present invention may also include an adjustable end guide. This end guide is located adjacent to the blade assembly and is configured to restrict how far the ends of the window shade components can extend through the blade cutting plane. In this way, a user of the present invention can accurately measure the amount of the window shade components to be trimmed and ensure that the desired amount is cut. In some embodiments, this end guide may be caused to move away from the ends of the window shade components during the cutting operation such that after the window shade components are cut, the cut pieces may be more easily removed from the machine.
The following briefly explains the process of cutting a window shade with the apparatus of the present invention. The machine operator determines the amount of the window shade to be trimmed and adjusts the end guide to correspond to that half that amount. The window shade, comprising the head rail, bottom rail, and light blocking sections are then placed on the platform so that one end of the window shade abuts the end guide. A clamp mechanism is then adjusted to compress the window covering in a stack and hold the window shade in place. Clamping in this manner prevents any lateral movement of the window shade and keeps the components of the window shade together, preferably under sufficient compression to minimize slippage and deformation of the components as the window shade is cut. The operator pulls a lever, causing the blade to rotate or travel along an arcuate path about its rotational axis. The rotational movement of the blade trims the window shade by cutting the head rail, bottom rail and light blocking sections in one action. The pulling of the lever may also cause pistons operatively connected to the actuating mechanism and the adjustable end guide to move and shuttle the end guide away from the trimmed window shade pieces to facilitate removal. The operator then returns the lever to the start position and resets the machine to trim the other end of the window shade as necessary.
Savings in apparatus complexity are achieved by using a rotationally movable blade. Additionally, since components are cut in one action and are held in place by the clamp mechanism, uneven cutting from slippage of the components during the cutting process is minimized.
Safety features are also optionally provided in the cutting apparatus to prevent against unintended actuation of the cutting apparatus or accidental exposure to cutting edges. These safety features are discussed in greater detail below.
In the drawings,
The invention disclosed herein is susceptible to embodiment in many different forms. Shown in the drawings and described in detail hereinbelow is a preferred embodiment of the present invention. The present disclosure, however, is an exemplification of the principles and features of the invention, but does not limit the invention to the illustrated embodiments.
Referring to
Preferably, one plate 22 is stationary while the second plate 22 is adjustably movable relative to the stationary plate, although both clamping plates 22 may be movable. By having the clamping plate 22 closest to the rotation axle 40 described herein, the head rail 32 is reliably positioned closer to the rotation axle 40 for easier cutting. Since head rail 32 is typically more rigid than bottom rail 34, orienting the window shade 30 so that head rail 32 is closest to the rotation axle 40 is preferred to take advantage of the stronger torque obtained at the cutting edge of blade 16 closer to the axle 40.
Window shade 30 includes head rail 32, bottom rail 34 and light blocking sections 36. In this example, window shade 30 is a cellular window shade with head rail 32 and bottom rail 34 made of polyvinyl chloride or a soft plastic material, and light blocking sections 36 are cellular sections. However, it should be understood that other window shades are compatible for use with this apparatus.
Preferably the window shade 30 is placed into the apparatus 10 horizontally so that the head rail 32 and bottom rail 34 abut clamping plates 22. Wheel 24 can then be used to slide clamping plates 22 to press against head rail 32 and bottom rail 34. Horizontal placement of window shade 30 is preferred since the blade 16 has a smaller distance to travel through the window shade 30, resulting in a smoother cut with less force. Additionally, light blocking sections 36 are typically more flexible than head rail 32 and bottom rail 34. In order to obtain optimal cutting, light blocking sections 36 should be compressed to prevent slippage and deflection as the window shade 30 is cut by blade 16. By orienting the window shade 30 horizontally, pressure from clamping plates 22 engaging the relatively more structurally rigid head rail 32 and bottom rail 34 to squeeze light blocking sections 36 for smoother and more even cutting. Nonetheless, vertical placement of window shade 30 into the clamping mechanism 20 may still be functionally acceptable.
Blade 16 is connected to body 12 by a rotation axle 40. The rotation axle 40 and blade 16 are disposed laterally offset from platform 14. While rotation axle 40 is shown in the FIGURES to be coplanar with platform 14, coplanarity is not required. It should also be recognized that the closer the rotation axle 40 is to platform 14, the stronger the torque obtained at the cutting edge of blade 16 when it comes in contact with window shade 30. In operation, blade 16 engages with or abuts against blade rest 44 after the blade 16 completes the cutting action. Blade rest 44 further supports the window shade 30 in conjunction with platform 14. Blade rest 44 is removable to facilitate replacement as necessary to ensure continued performance as it is worn by the cutting edge of blade 16. Blade 16 may also be removable.
Preferably, the operator of apparatus 10 is protected from the cutting edge of blade 16 by a blade guard 42. As shown in
As shown in
Actuating mechanism 18 includes lever 19 and is operatively connected to blade 16. As previously discussed, end guide 50 is also be operatively connected to actuating mechanism 18. Actuating mechanism 18 shares a common rotation axle 40 with blade 16, as is shown in
In order to cut a window shade, the operator of the machine will first determine the total amount of the window shade 30 to be trimmed. The operator then adjusts the end guide 50 to correspond to one-half of the total amount to be trimmed. This is done since by trimming one half of the total amount from each end of the window shade 30, symmetry can be maintained on both ends of the window shade 30 with respect to the suspension or control cords on the window shade 30.
Window shade 30 is then placed on platform 14 and extended under blade guard 42 until one end of the window shade 30 abuts against end guide 50. Window shade 30 is preferably oriented horizontally so that head rail 32 and bottom rail 34 are facing clamping plates 22. Wheel 24 on clamp mechanism 20 is adjusted to bring clamping plates 22 in engagement with head rail 32 and bottom rail 34. By tightening clamping plates 22 against head rail 32 and bottom rail 34, light blocking sections 36 are compressed tightly to present a generally solid mass for cutting by blade 16. Tightening clamp mechanism 20 also holds window shade 30 securely in place to prevent lateral movement or displacement when blade 16 engages window shade 30.
Once the window shade 30 is secured, the operator pulls lever 19, which is operatively connected to actuating mechanism 18. Actuating mechanism 18 causes blade 16 to move rotationally about the axis defined by rotation axle 40. As shown in
Referring to
A movable guard member, such as guard plate 160 is also provided. Guard plate 160 is pivotally mounted to the body 112 of the cutting apparatus. The guard plate is moved between a first and a second position. In a first position, such as shown in
Once the window shade 130 is placed into apparatus 110 on platform 114, the guard plate 160 is moved by an operator to the second position as shown in
Referring to
Referring again to
Referring to
Shown in
Yet another preferred safety mechanism is discussed with respect to
An alternative to the capture member shown in
Referring to
The first is a safety lid 450 (which is shown partially in phantom) that can be placed over the cutting apparatus 410. The safety lid 450 is configured to substantially cover the entire cutting platform 414. A cut-out portion 452 is provided such that the operator may guide a window shade therethrough to be cut on the cutting apparatus 410. The end of the window shade to be cut is further passed through a second cut-out portion 454 until the window shade contacts the end guide 460. In this preferred embodiment, cut-out portion 454 is also provided with a guard plate 456 that is hinged with safety lid 450. Guard plate 456 restricts access by the operator to the blade 416 when in a lowered position. The safety lid preferably also includes a lever arm cut-out 457 and a wheel cut-out 458.
Another preferred safety feature found in this preferred embodiment is a cutter guard plate 462. The cutter guard plate 462 is pivotally mounted on the blade 416 or a mounting portion of the blade 416 such that as the blade 416 is moved, the guard plate 462 also moves. Referring to
The foregoing description and the drawings are illustrative of the present invention and are not to be taken as limiting. Still other variants and rearrangements of parts within the spirit and scope of the present invention are possible and will be readily apparent to those skilled in the art.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/338,465 filed on Jan. 24, 2005.
Number | Date | Country | |
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Parent | 11338465 | Jan 2006 | US |
Child | 11385387 | Mar 2006 | US |