This present invention relates generally to window shades, and more particularly, to power operated window shades for motor vehicles.
Electronically operated sun shades are increasingly being used in motor vehicles. These sun shades are used on the side windows of the rear doors, the rear window, or the glass roof. A window shade for rear windows is known, for example, from DE 103 51 040 A1. The rear window shade described therein comprises a winding shaft rotatably mounted underneath a rear shelf to which one edge of a roller blind shade is fastened. The free end of the roller blind is connected to a pull rod or tension member. The pull rod is tubular and accommodates two guide pieces, which are provided on each end of the pull rod. The guide pieces run in guide rails, which are arranged laterally beside the rear window in inner side paneling of the motor vehicle. The pull rod is driven via linear thrust elements that run in the guide rails. On the other hand, the driving elements are positive-locking via a toothed wheel of a gear motor. The shades for motor vehicle side windows or the shades of skylights basically have the same design.
Because of the electro-motor driving mechanism, there is a certain risk of a passenger being pinched during operation of the window shade since the drive motor typically is overdesigned with respect to the driving power available. Turning off the motor is time-controlled as a rule, which means that when the shade is extended, the tension rod bears against a positive locking stop and remains pressed there with considerable force until the motor is turned off by a time function element.
Since the operating force is relatively high, there is a risk of injury if someone were to reach between the moving pull rod and a fixed stop in the vehicle. The danger is particularly high for side windows, when the side window is lowered.
It is an object of the invention to provide a window shade for motor vehicles that is operable for preventing personal injury to persons being caught by the window shade during its operation.
The window shade arrangement according to the invention is suitable for all windows in a motor vehicle i.e., for rear windows, for side windows, as well as for roof skylights. Common to all these shade arrangements is that they have a winding shaft to which the roller blind shade is fastened with an edge. The edge of the roller blind away from the winding shaft is provided with a loop disposed about a tension or pull rod. In order to roll or reel in the roller blind onto the winding shaft, a spring drive is connected to the winding shaft and it generates a prestress moment as defined by the rolling of the roller blind.
Depending on the embodiment of the shade, the tension member or pull rod is guided in at least one guide rail. These conditions exist, for example, in the triangular shaped part of a two-part rear side window. In other applications, the pull rod is guided on both ends in two guide rails that run generally parallel to one another.
The pull rod is driven with one or two linear driving elements, which run along the guide rail and generates feeding power in the sense of drawing the roller blind from the winding shaft. In some cases, it is also provided for the driving element not only to push the pull rod outwardly of the winding shaft, but also to return the pull rod toward the winding shaft so a weaker spring drive motor can be used.
In order to avoid danger of injury during power-driven movement of the pull rod, a braking device is provided that has a combined effect with the guide rail. When a retracting power that exceeds a given level is exerted on the pull rod, because for example a body part is caught in the roller blind, the braking device is activated which directs at least a part of the feeding power into the guide rail. As a result, the force that acts on the caught body part is kept below the risk of injury.
The force for activating the braking device is selected such that it is greater than the force needed to pull the roller blind from the winding shaft, wherein the roller blind is dragged, if necessary also through slot edges. The retarding power resulting therefrom must be taken into account and should not result in activating the braking device.
The braking device can be designed such that it is effective only in one direction, for example only when the shade is being extended, or it can also be structured such that it works bidirectionally. This would prevent severe injuries from occurring, for instance, even when the part of the pull rod or tension member extending laterally beyond the roller blind moves downwardly through a guide groove. Here, there is risk of injury when the tension rod is coupled with the driving element in a positive-locking manner in both drive directions.
The braking device is provided with a readjusting device in order to guide the braking device back into the lifted or free-wheeling state when no additional retarding power acts upon the tension rod. The restoring device will, so to speak, act simultaneously as a sensor thereof, and determine whether the braking device will be activated or will remain at rest.
Various embodiments of the braking device are possible. In accordance with one embodiment, the braking element is formed by the guide piece itself, while in another case, the braking element is stored in a movable manner with respect to the guide piece.
In both cases, it is possible to allow the braking device to work only in a frictionally engaged condition, or also in a positive-locking condition. For this purpose, the guide rail can be provided with corresponding teeth, for example in the form of a milled knob with relatively flat, small tooth spaces that lie close to one another or with a pronounced, deep, toothing.
When the braking element is guided on the guiding element, at least parts thereof are pushed against the guide rail when the braking effect occurs. For this purpose, the guide piece has inclined planes that correspondingly move the braking element sideways. The inclined planes may be in the form of a conical surface on a face of the guide piece.
It is also possible for the braking element to be elastomeric. In the braking state, the braking element can be distorted, for example compressed, and lays on the guide rail such that it creates the braking force.
Other objects and advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings, which:
While the invention is susceptible of various modifications and alternative constructions, a certain illustrative embodiments thereof have been shown in the drawings and will be described below in detail. It should be understood, however, that there is no intention to limit the invention to the specific forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention.
Referring now more particularly to
The illustrated car body section 1 has a roof 2 from which a B-column 3 extends downwardly at the side to a an underbody. A corresponding B-column is provided on the opposite side of the vehicle. The roof 2 transitions at its rear edge into a rear window 4. At the side, the rear window 4 ends at a C-column 5 located at a distance from the B-column 3. The C-column 5 carries an interior lining 6.
Between the B-column and the C-column, a rear right side door 7 is hinged in a known way to the B-column. At the height of the right rear side door 7 there is a rear seat bench 8 which includes a sitting surface 9 and also a rear seat back 11. The rear seat back 9 is supported on a base surface 12 that is part of the underbody in front of which are foot spaces 13. At the height of the top edge of the rear seat back 11, a rear seat shelf 14 extends to the bottom edge of the rear window 4.
The right rear side door 7 is provided with a side window 15 typical for sedans. The side window 15 is divided by a vertical brace 16 into essentially a four-cornered window panel 17 as well as a generally triangular configured window panel 18. The window panels are bordered by an apron or frame 19 having a rounded end that forms an angle less than 90°. The window panel 17 is moveable upwardly and downwardly in a known manner, being guided in part by the vertical brace 16.
The window panel 17 in this case may be selectively shaded by a roller blind 21, which may be drawn out of the inner space of the door 7 through a groove in the apron 17. A drive mechanism for the roller blind 21, as depicted in
The illustrated roller blind 21 has a section, which generally corresponds to the surface of the window panel 17 and has essentially straight edges. The roller blind 21 is fastened with its lower edge on a winding shaft 22, which is rotatably supported between winding shaft support arrangements 23, 24.
The edge of the roller blind 21 away from the winding shaft 22 forms a tubular loop 25, through which a pull rod or tension member passes, with only outer extending overhang-arms 26 thereof being seen in the drawings. The construction of the overhang-arms 26 and the tension member arrangement is depicted in
In order to guide the roller blind 21 during an extension movement, two guide rails 29 run laterally beside the drawn out roller blind 21. Each guide rail 29 has a slot chamber 30 running in the longitudinal direction, which is generally circular in cross sections and opens toward the roller blind 21 via a notch slot 31.
In both slot chambers 30 of the two guide rails 29 run axially movable thrust elements 32. Each thrust element 32 consists of a cylindrical core 33, around which a raised helix 34 is provided. The helix 34 forms a tooth running helically around the core 33. The thrust element 32 consequently has the shape of a flexible toothed rack with circular cross section. The thrust elements 32 themselves are not buckle-resistant, and hence, are guided in the slot chamber 30 in such a way as to avoid bending.
At the lower end of each guide rail 29, guide tubes 35 connect the guide rails 29 to a drive motor 36. The drive motor may be a dc motor having a gear box 38. An output shaft 39 has a gear wheel 40 designed to the drive thrust elements 32 in a known manner as the thrust elements tangently pass the rear wheel 40 and are retained in buckle-resistant fashion. In order to prevent the thrust elements 32 from tilting from side to side, they are guided in boreholes 41 that run tangentially past the output gear 40. The guide tubes 35 fit into these boreholes 41. There also is room in the extension of the boreholes 41 for storing that guide the non-active part of the thrust element in an orderly manner.
The construction and operation of the overhang arm 26, guide 28 and their combined effect with the guide rails 29 can be understood with reference to
The guide 28, as depicted in
As can been seen in
The guide 28 is connected to the overhang arm 26 via a connecting arm 43, which extends though the guide groove 31 of the guide rail 29. The connecting arm 43 projects into an inner tube of the tension member 42 and is connected thereto via a hinge bolt 44. The hinge bolt 44 allows the connecting arm 43 to be swiveled with respect to a swiveling axis, which is perpendicular to the plane of
In the interior of the tension member 42, the connecting arm 43 has a short extension 46, which in the idle position, as shown, is close to the inside of the tubular tension member formed with the groove 45. In order for the extension 46 to remain in such position adjacent the tubular member 46, a plate spring 47 is provided, which may be a plastic spring member, integrally extending from retaining block 48, which is secured in the tubular member by a rivet 49.
The mode of operation of the foregoing arrangement is as follows:
In the retracted state, the tension member 42 is directly adjacent to the winding shaft 22, i.e., it is withdrawn underneath the side rail 19 of the side window 17. If the user, starting from this position, wants to move the roller blind 21 in front of the window 17, he starts the drive motor 36. As a result, the two thrust elements 32 are synchronously fed into the appropriate guide rails 29. In the process, they push the guides 28 upwardly on both sides of the roller blind 21. A spring drive 50 acts against this feed motion, as schematically indicated in
The force of the leaf spring 47 exerts on the extension 46 of the connecting arm 43 such a holding torque that the guide 28 stays in a position in which it can easily slide through the slot chamber 30, although the thrust element 32 on the guide 28 generate a torque that wants to turn the connecting arm counterclockwise.
If on the other hand, as shown in
As soon as the force that suspends movement of the front edge of the roller blind 21 is eliminated, the plate spring 47 will turn the extension 46, and consequently also the connecting arm 43, back again into the position as shown in
It is also possible to provide the slot chamber 30 on the side opposite the slot groove 31 with a knurling, as a result of which on the side opposite the slot groove 31 a number of small, strip-shaped teeth 51 are formed, as shown in
Passing through guide 28 is a bolt hole 54 which serves to movably accommodate a rod 55 of the braking element 52. The rod 55 has cylindrical heads 56, 57 on its opposite both ends. Extending from the head 56 toward the guide 28 is a spring arm 58, which has a nose 59 on its free end. On the head 57, there is likewise a spring arm 61 which has a nose 62 on its free end. The back wall of the slot chamber 30 opposite the slot groove 31 is formed with equidistantly spaced small recesses 63 into which the noses 59, 61 can catch.
The function of this braking arrangement is as follows:
With the driving element 32 connected to the head 56 as depicted, a force can be transmitted to braking element 52 either upwardly or downwardly. The force transmitted upwardly in this case corresponds to the extension of the roller blind, while the force operating downwardly is effective when the roller blind 21 is reeled in. The force operating downwardly or in a pulling manner supports the operation of the spring drive 50 and overcomes the sliding friction forces of the guide 28 and of the braking element 52 in the guide rail 29.
Insofar as no additional external force which would have a retarding effect acts upon the front edge of the roller blind 21, the two spring arms 61, 58 take the position shown in
If as shown schematically in
Should an obstruction in movement of the tension rod 25 occur as described above, depending on the moving direction, one of the two elastomer bodies 67, 68 is caught and squashed between the guide 28 and the adjacent head 56 or 57. As a result, of such axial compression, as depicted in
The embodiments according to
From the foregoing, it can be seen that in the window shade of the invention there is a braking device for each guide rail, which ensures that at least a part of the propelling power necessary for moving the window shade is directed into the guide rail when the moving front edge of the window shade bumps into an obstacle.
Number | Date | Country | Kind |
---|---|---|---|
10 2005 018 903.2 | Apr 2005 | DE | national |
10 2005 029 560.6 | Jun 2005 | DE | national |