This invention relates to solar windows configured to generate electricity, especially those using prismatic optics to concentrate impinging solar radiation.
It is well known that solar radiation can be utilized by various methods to produce useable energy. One method involves the use of a photovoltaic cell, which is configured to convert solar radiation to electricity. Solar radiation collectors are typically used to gather sunlight or other radiation and direct it toward a photovoltaic cell. Often, concentrators are provided in order to focus the radiation from an area to a photovoltaic cell which is smaller than the area.
Often, a plurality of photovoltaic cells is provided to form a single module. This module may be formed so as to have characteristics separate from energy production which make it useful as a construction element. For example, the module may allow some light to pass therethrough without being used for energy production. Such a module may be installed in a building and used as a window or skylight.
According to one aspect of the present invention, there is provided a window comprising
The thermal conduit may have a substantially L-shaped cross-section comprising a cell- contacting portion, constituting a first leg of the “L”, in conductive thermal communication with the PV cell, and a front-contacting portion, constituting a second leg of the “L”, in conductive thermal communication with the front layer.
The front layer may constitute one of the exterior layers and have a front-facing surface configured to be impinged upon by the first portion of solar radiation, wherein the front layer is in conductive thermal communication with the thermal conduit.
The window may comprise a rear layer constituting one of the exterior layers, wherein the rear layer is in conductive thermal communication with the thermal conduit.
The window may be configured to allow a second portion of solar radiation impinging on the window, being separate from the first portion, to pass therethrough.
The window may be configured to concentrate the first portion of solar radiation towards the PV cells.
The window may further comprise a plurality of solar units each comprising one or more of the PV cells and a concentrator configured to concentrate solar radiation toward the PV cell using total internal reflection. The first portion of impinging solar radiation may comprise radiation impinging within an acceptance angle of the concentrators. The solar unit may each further comprise an imaging prism configured to rectify solar radiation not concentrated toward the PV. The concentrator and the imaging prism may be congruent transparent prisms.
The thermal conduit may comprise a sealed hollow inner portion containing a filler material configured to undergo a phase change at a temperature which is above ambient temperature and below a temperature within a working range of the window.
The filler material may be a phase change material configured to melt at the temperature above ambient temperature and below the temperature within a working range of the window.
The filler material may be a fluid configured to vaporize at the temperature above ambient temperature and below the temperature within a working range of the window. The window may further comprise a cooling mechanism configured to absorb heat from the vaporized fluid sufficient to condense it. The cooling mechanism may be disposed above the hollow inner portion. Alternatively, the cooling mechanism may be disposed below the hollow inner portion, the window further comprising a mechanism, such as a capillary system, to carry the condensed fluid to the hollow inner portion. The hollow inner portion may be at least partially evacuated of air or pressurized.
The thermal conduit may be further configured to draw heat from the PV cell toward a side element disposed at the periphery of the window.
The window may further comprise a thermal paste applied between the PV cells and the thermal conduit.
The window may further comprise a rear pane spaced from the PV cells.
The window may further comprise an auxiliary pane disposed between the PV cells and the rear pane and being spaced from both. A rear-facing surface of the auxiliary pane may be provided with a low-emissivity coating. A low-emissivity coating may be provided on a front-facing surface of the rear pane. The low-emissivity coating may reflect a majority of radiation in to the infrared spectrum, and allows a majority of radiation in the visible spectrum to pass therethrough. Spaces between panes and other elements of the window may be filled with an inert gas or evacuated.
According to another aspect of the present invention, there is provided a window comprising a solar layer comprising a plurality of solar units configured to concentrate light impinging thereupon within an acceptance angle toward a photovoltaic (PV) cell; wherein at least some of the solar units are spaced from each other giving rise to gaps free of concentrating optics.
Diffusers may be provided within the gaps.
The window may further comprise a front pane disposed adjacent a solar-radiation surface of the solar layer. The diffusers may be separate from the front pane or formed thereon, for example by etching.
The window may further comprise a rear pane, wherein the rear pane is configured to disuse radiation passing therethrough.
One or more solar collectors, for example PV cells, may be provided in the gaps.
According to a further aspect of the present invention, there is provided a window comprising a solar layer comprising a plurality of solar units, each of the solar units comprising a concentrator and a photovoltaic (PV) cell, the concentrator being configured to concentrate solar radiation impinging thereupon within an acceptance angle toward the PV cell, wherein the concentrator is comprised to allow at least of portion of the solar radiation impinging within the acceptance angle to exit to solar unit without impinging on the PV cell.
The concentrator may be a prismatic concentrator configured to totally internally reflect radiation impinging thereon within the acceptance angle toward the PV cell off of a reflection plane thereof, the reflection plane being formed with one or more optical apertures configured to allow the portion to exit the concentrator thereby. The optical aperture may be formed as a saw-tooth. The profile of the saw-tooth may change along the length of the reflection plane.
The concentrator may comprise a receiver plane toward which all concentrated solar radiation is directed, the PV cell being smaller that the receiver plane.
The concentrator may comprise two receiver planes and be configured such that all concentrated solar radiation is directed toward one of the receiver planes, wherein the PV cell is provided at only one of the receiver planes.
According to a still further aspect of the present invention, there is provided a solar unit comprising:
The concentrator may be a triangular prism comprising an entrance aperture, a reflection plane, and a receiver plane, the entrance aperture being configured for being impinged upon by solar radiation, and the reflection plane being configured for totally internally reflecting radiation impinging toward the receiver plane; the imaging prism being constructed equivalently to the concentrator, wherein the concentrator and imaging prism are disposed such that the reflection planes thereof face each other.
An optically clear adhesive is provided for the bonding. The adhesive may be selected from the group including UV/visible curable adhesive, pressure-sensitive adhesive, and silicone-based adhesive.
Ends of the faces may be welded together.
The concentrator and imaging prism may be manufactured as a single unit.
According to a still further aspect of the present invention, there is provided a method for manufacturing a prismatic solar concentrator and an imaging prism for use therewith, the method comprising:
The cutting may be performed by a laser, such as a CO2 laser.
The cutting may comprise making cuts beginning at opposite corners and performing the cutting until the cuts meet.
According to a still further aspect of the present invention, there is provided a method of manufacture of a window, the method comprising:
The method may further comprise attaching photovoltaic cells to the mold.
Herein the specification and claims, the term “conductive thermal communication” indicates that two elements are in thermal communication with one another by contact, without requiring a third element to thermally connect them. It will be appreciated that use of a substance known to increase thermal communication, including a thermal paste, should not be considered a third element, and two elements in thermal communication with each other via such a substance, which would still be in conductive thermal communication in the absence of the substance, are considered to be in conductive thermal communication.
Herein the specification and claims, the term “geometrically prismatic” refers to an element formed as a polyhedron with two polygonal faces lying in parallel planes and with the other faces parallelograms.
In order to understand the invention and to see how it may be carried out in practice, embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which:
As illustrated in
The window 10, and specifically the PV layer 16 thereof, is designed so as to utilize solar radiation impinging on the front pane 12 at an angle within an acceptance angle θa for generation of electricity, and to allow passage therethrough of solar radiation impinging on the front pane 12 at an angle outside the acceptance angle. As will be described, the acceptance angle θa is calculated as a function of material and constructional properties of the PV layer 16.
The rear pane 14 may be configured to diffuse radiation passing therethrough, thereby providing more uniform illumination using light impinging on the window 10 at an angle outside the acceptance angle θa.
The PV layer 16 comprises a plurality of PV units 18, arranged adjacent one another. Each PV unit 18 comprises a concentrator 20, an optional imaging prism 22 made from a material having the same optical properties as the concentrator, and a PV cell 24, which is designed to convert impinging solar radiation into electricity. The imaging prism 22 may be spaced slightly from the concentrator 20, for example by a small air gap.
The concentrator 20 may be provided as a right-triangular prism, for example made out of PMMA or another transparent optical plastic such as polycarbonate) being characterized by prism angle α. It is designed to concentrate solar radiation that impinges on an entrance aperture 26 thereof within the acceptance angle θa, toward a receiver plane 28 via total internal reflection off of a reflection plane 30 and, optionally, the interior surface of the receiver plane. The PV cell 24 is disposed at the receiver plane 28, thereby exposing it to concentrated solar radiation. For a required acceptance angle, which may be determined based on the location in which the window 10 is to be installed, the prism angle α is given as:
where n is the refractive index of the material of the concentrator 20. The above formula assumes that the refractive index of the concentrator is the same as that of the front pane 12 and any adhesion layer therebetween.
As mentioned above, light which impinges on the window 10 within the acceptance angle θa, for example along the path designated by 32, is reflected within the concentrator 20 toward the PV cell 24. Light which impinges on the window 10 outside the acceptance angle θa, for example along the path designated by 34, exits the concentrator 20 via the reflection plane 30. It will be appreciated that the concentrator 20 distorts the image as light passes therethrough. Therefore, the imaging prism 22 is provided to rectify the image, thereby allowing the window 10 to be used as a transparent window. For applications where a transparent window is not necessary or undesired, for example as a skylight wherein the main function is transmission therethrough of light for illumination of the room, the imaging prism 22 may be left out.
By designing the concentrator 20 appropriately, the amount of heat entering a room can be controlled. The acceptance angle θa may be selected such that all sunlight during the summer, or at least during the hottest part of the day, is reflected within the concentrator 20 toward the PV cell 24, thus reducing the solar heat load within the room, and all sunlight during the winter exits via the reflecting surface 30, thus increasing the solar heat load within the room. This arrangement will reduce the amount of cooling required during the summer, and decrease the amount of heating required during the winter, saving energy all year.
During use, some of the solar radiation which reaches the PV cell 24 is converted into electrical energy. However, a non-significant amount is converted into heat, raising the temperature of the cell 24. Depending on the design thereof, dependent on, inter alia, its construction and the materials it comprises, the concentrator 20 may begin to undergo deformation at elevated temperatures, for example at temperatures above 90° C.-150° C. In addition, the efficiency of the PV cell 24 decreases with increasing temperature. Thus, the window may comprise one or more heat dissipation arrangements.
The heat dissipation arrangements comprise a thermal conduit, which is designated 36 in the accompanying figures, configured to draw heat from the PV cells 24. It may be configured to draw heat from the PV cells 24 toward the front and/or rear panes 12, 14 via conduction and radiate it to the adjacent environment. Alternatively or in addition, they may be configured to draw heat from the PV cells 24 toward one or more mullion (not illustrated) or other element spanning between the front and rear panes 12, 14 at a periphery of the window 10. As such, it is made of any appropriate thermally-conduction material, such as aluminum. In order to allow heat conduction over this relatively longer distance, the construction of the thermal conduit 36 may be specially adapted for this purpose.
For example, the thermal conduit 36 may be made of a solid material, such as aluminum or any other appropriate material, but constructed thicker than it would be if it would be in thermal communication with the front pane 12. However, such an arrangement may impede the view through the window.
Alternatively, the thermal conduit 36 may comprise a main portion being geometrically prismatic and in conductive thermal communication with the PV cells 24, and an auxiliary portion. The auxiliary portion is distinct from the main portion, i.e., there is a clear and evident boundary between them, even if they constitute parts of a single solid element. For example, the main and auxiliary portions do not together constitute a single geometrically prismatic element. The auxiliary is configured to increase the thermal conductivity of the thermal conduit 36 in such a way that the overall thickness thereof is less than that which would be required of the main portion to provide the same thermal conductivity in the absence of the auxiliary portion.
For example, as illustrated in
It will be appreciated that the thermal conduit 36 described with reference to
According to another example, as illustrated in
During heating of the cell 24, the fluid 46 is heated to its vaporization point, at which point it absorbs additional heat as latent heat (heat of transformation) while still remaining liquid. When the fluid vaporizes, fully or partially, the vapor rises to the cooling mechanism wherein it is cooled, thereby condensing. The condensed fluid 46 flows downwardly in the hollow 44 wherein the above repeats. This allows the thermal conduit 36 to increase the rate at which it draws heat from the PV cell 24, thereby facilitating a greater efficiency of cooling of the cell 24 than would be possible by providing a similarly-constructed hollow 44 filled with a material with a higher melting point, or a solid thermal conduit having the same exterior dimensions.
It will be appreciated that depending on the material used as the fluid 46 and the remainder of the contents of the hollow 44, the cooling mechanism may be provided at the lower end of the hollow, with a capillary system or other appropriate mechanism being provided to bring the condensed fluid 46 back toward the hollow.
It will be further appreciated that the thermal conduit 36 described with reference to
According to another example as illustrated in
The window 10 may be provided with a printed circuit board (PCB) to electrically connect PV cells 24. The PCBs, which may be metal-core PCBs (MCPCBs), may further be configured to draw heat from the PCB, for example as disclosed in co-pending application PCT/IL2010/000817, filed Oct. 7, 2010, which is incorporated herein by reference. When such PCBs are provided, it will be appreciated that references to the PV cells 24 may refer as well to the PV cells 24 including their associated PCBs, without departing from the scope of the present invention, mutatis mutandis.
In addition to the above, the thermal conduit may be designed so as to provide mechanical support for the window 10 in general, and the elements of the PV layer 16 in particular.
It will be appreciated that although specific constructions of thermal conduits 36 were presented in connection with examples thereof in thermal communication with either the front pane 12 or mullions, it will be appreciated that any construction may be provided as part of a thermal conduit configured to draw heat from the PV cells 24 toward any one or more of the front pane 12, rear pane 14, and mullions, mutatis mutandis.
According to any of the above examples, when the window 10 comprises the rear pane 14, it should be thermally isolated from the PV layer 16 in order to prevent or limit the amount of heat entering the room. As illustrated in
Alternatively, as illustrated in
It will be further appreciated that examples wherein heat is radiated via the front pane 12 may be modified so as to conduct heat toward the rear pane 14 so as to radiate it into the room. This may be particularly advantageous in climates having a high amount of solar exposure, but are nonetheless relatively cold most of the year. In such an arrangement, the PV units 18 and/or the thermal conduits 36 may be arranged such that are in conductive thermal communication with the rear pane 14.
The window 10 may be designed so as to increase or decrease the amount of light entering the room therethrough. Depending on the orientation thereof, different amounts of diffuse light and reflected light will pass through the window as described with reference to
As illustrated in
As illustrated in
Alternatively, for example when less light is desired, the gaps 54 may be filled in with an opaque material, including, but not limited to, a photovoltaic cell or other solar collector, part of a mechanical support system, part of a heat or electrical conduction system, etc.
It will be appreciated that according to the examples described with reference to
As illustrated in
The concentrator 20 and imaging prism 22 should be accurately positioned with respect to one another, such that the facing surfaces thereof are exactly parallel to one another with a small gap therebetween. Therefore, a rigid support bracket may be provided. A construction similar to the thermal conduit 36 described with reference to
As illustrated in
The concentrator 20 and imaging prism 22 may be made from a single rectangular prism. According to one example, as illustrated in
As illustrated in
The mold 66 is made of an optical material and comprises cavities 68. It will be appreciated that the term “optical material” as used herein the specification and claims refers to a material which is transparent to light, and is thus suitable for use in the window. Such material may include, but are not limited to, PMMA and polycarbonate,
The cavities 68 are completely filled with an optical material and then cured. The optical material may be an optical adhesive, silicone grease, silicone adhesive, or a UV curable adhesive such as the one disclosed in described WO 2010/055507 or WO 2010/055508, both to the present applicant, and the disclosures of which are both incorporated herein by reference.
Once cured, additional elements, such as PV cells 24 and thermal conduits 36, are added. In addition, PCBs or MCPCBs may be added, as described above. It will be appreciated that the elements may be added at any appropriate point during manufacture of the window, including before curing.
Using the above method, a relatively thin window 10, illustrated in
Those skilled in the art to which this invention pertains will readily appreciate that numerous changes, variations and modifications can be made without departing from the scope of the invention mutatis mutandis.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL10/00868 | 10/21/2010 | WO | 00 | 4/20/2012 |
Number | Date | Country | |
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61253568 | Oct 2009 | US | |
61304884 | Feb 2010 | US |