1. Field of the Invention
The present invention relates generally to wiper assemblies for wiper systems, and more specifically, to wiper assemblies having a spline lock coupler.
2. Description of the Related Art
Conventional automotive wiper systems known in the art include some type of wiper assembly (sometimes referred to as a wiper blade) mounted to a wiper arm which, in turn, is mounted adjacent to a surface to be wiped, such as a windshield of a vehicle, and pivotally driven to impart reciprocal motion to the wiper assembly across the windshield. The wiper assembly typically includes a rubber wiping element that contacts the windshield across the surface to be wiped. The wiper assembly often incorporates one or more metal strips that act to reinforce the wiping element and facilitate wiping contact by the wiping element across what is typically a curved glass surface. In this context, the wiper arm delivers a downward force to the wiper assembly that is distributed thereacross, pressing the wiper assembly into contact with the windshield. The wiper assembly may also include additional components such as an airfoil and a pair of end caps located at the distal ends of the wiper assembly. The wiper assembly may further include a coupler that connects the wiper assembly to the wiper arm.
Each of the components of a windshield wiper assembly of the type described above must cooperate to effectively clean a surface to be wiped. In addition, each of the components must be designed not only to facilitate an improved wipe quality, but also so as to ease the manufacture of the windshield wiper assembly. While the wiper systems known in the related are have generally performed well for their intended purpose, there remains a need in the art for a wiper system that has superior operational characteristics, while at the same time reduces the cost of manufacturing the assembly.
The present invention overcomes the disadvantages in the related art in a windshield wiper assembly with a spline lock coupler. The wiper assembly includes a wiping element adapted to contact a surface to be wiped, which has a head portion and a wiping portion. The wiper assembly also includes a pair of elongated splines acting to support the wiping element, each of which has at least one aperture. The wiper assembly further includes a coupler with a base portion, a pair of side walls extending from the base portion, and at least one pair of claws formed on each of the side walls and facing each other. Each of the claws has an upper element that extends laterally inwardly and terminates to define a channel between the claws so as to receive the head portion of the wiping element. A lower element is spaced below the upper element and extends laterally inwardly. A retention gap is defined between the upper element and the lower element, and the splines are at least partially disposed therein. The coupler further includes and at least one pair of resilient locking tabs that extend laterally inwardly from each of the side walls to an end, where the locking tabs are disposed in the apertures of the splines so as to independently retain the splines with respect to the coupler and independently space the splines laterally with respect to each other.
In addition, the present invention is a wiper assembly that includes a wiping element adapted to contact a surface to be wiped and has a head portion and a wiping portion. The wiper assembly also includes a pair of elongated splines acting to support the wiping element, each of which has at least one aperture. The wiper assembly further includes an airfoil operatively attached to the elongated splines. The wiper assembly still further includes a pair of end caps operatively attached to each of the opposing longitudinal ends of the pair of splines. The wiper assembly further includes a coupler with a base portion, a pair of side walls extending from the base portion, and at least one pair of claws formed on each of the side walls and facing each other. Each of the claws has an upper element that extends laterally inwardly and terminates to define a channel between the claws so as to receive the head portion of the wiping element. A lower element is spaced below the upper element and extends laterally inwardly. A retention gap is defined between the upper element and the lower element, and the splines are at least partially disposed therein. The coupler further includes and at least one pair of resilient locking tabs that extend laterally inwardly from each of the side walls to an end, where the locking tabs are disposed in the apertures of the splines so as to independently retain the splines with respect to the coupler and independently space the splines laterally with respect to each other.
In this way, the coupler of the present invention attaches the coupler and support members of a wiper assembly together. The coupler of the present invention improves retention of the support members to the coupler and separates the splines of the support member to allow the free movement of the wiping element. Further, the coupler of the present invention provides advantages related to manufacturing and component assembly. The coupler of the present invention can be used for wiper systems in any type of transportation, such as automotive vehicles, heavy-duty trucks, trains, air planes, ships, large construction vehicles, military vehicles, or any other type of vehicles that contain surface wiper systems.
Other objects, features, and advantages of the present invention will be readily appreciated as the same becomes better understood after reading the subsequent description taken in connection with the accompanying drawings.
With reference to the Figures, where like numerals are used to designate like structure throughout the several views, a portion of a vehicle is schematically illustrated at 20 in
A wiper system is generally indicated at 32 in
In the representative example illustrated herein, each wiper assembly 36 is carried by a corresponding wiper arm 34. The wiper arm 34 may include an attachment member (not shown, but generally known in the art) adapted to operatively engage the wiper assembly 36. The wiper system 32 also includes an electrical motor (not shown, but generally known in the art) to move the wiper assemblies 36 in an oscillating manner across the surface of the windshield 30.
While the wiper assembly 36 illustrated in
Referring to
As illustrated in
The support member 42 may be constructed from a resiliently flexible material, such as spring steel or a polymer, and is adapted to apply force from an intermediate position between its longitudinal ends. More specifically, the support member 42 receives force from the spring loaded wiper arm 34 at an intermediate position and distributes this force across the span of the support member 42 toward its longitudinal ends. To that end, the support member 42 may be curved longitudinally with a predetermined radius of curvature. In the related art, this predetermined radius of curvature is sometimes referred to as a “free form” radius of curvature. Accordingly, the curvature of the support member 42 may be symmetrical or asymmetrical, depending on the force requirements of the application and the contour of the windshield 30. The flexible, free form, pre-curved support member 42 straightens out when the wiper arm 34 applies a force thereto to flatten the support member 42, and directs the wiping element 38 to contact the windshield 30. Thus, the elongated support member 42 includes a free-form curvature that ensures force distribution on windshields having various curvatures and that effects proper wrapping about the windshield 30.
As illustrated throughout the figures, the support member 42 may have a substantially constant width and a constant thickness throughout the length between its longitudinal ends. The constant width and thickness are adapted to provide high lateral and torsional stiffness to avoid lateral and torsional deflections, which cause the wiping element 38 to stick/slip (“chatter”) on the windshield 30 during operation. Thus, the cross-section of the support member 42 has a generally rectangular outer profile that makes the support member 42 easier to manufacture. More specifically, where the support member 42 is constructed from metal, such as spring steel, the tools and machinery used to manufacture the support member 42 are less complicated than that required to manufacture one having varying widths and/or thickness. Furthermore, where the support member 42 is constructed from a polymer, such as a thermoplastic elastomer, the tools and extrusion process machinery are also less complicated than those employed to manufacture varying widths and/or thicknesses. However, those having ordinary skill in the art will appreciate that the support member 42 illustrated herein may include a varying thickness and/or width without departing from the scope of the present invention. Further, those having ordinary skill in the art will appreciate that the support member 42 could be monolithic or a plurality of splines 42a.
As illustrated in
Additionally, the support member 42 may include one or more apertures 48 extending therein. In the embodiment illustrated in
As previously noted, in one of the embodiments of the present invention, the wiper assembly 36 may include an airfoil assembly, generally indicated at 44, to prevent the wiper assembly 36 from lifting from the surface of the windshield 30. The airfoil assembly 44 is operatively mounted to the wiping element 38 and support member 42. The airfoil assembly 44 extends along the length of the wiping element 38 and the support member 42. The airfoil assembly 44 acts to reduce the likelihood of wind lift by allowing air to flow over the wiper assembly 36. More specifically, and in the embodiment illustrated herein, the airfoil assembly 44 includes a pair of airfoil components 44a that are operatively mounted to the wiping element 38 and the support member 42 with the coupler assembly 41 extending therebetween. However, those having ordinary skill in the art will appreciate that the airfoil assembly 44 may be defined by a single unitary component without departing from the scope of the present invention.
As illustrated in
As noted above, the wiper assembly 36 also includes a coupler, according to one embodiment of the present invention and generally indicated at 41. The coupler assembly 41 is adapted to connect the wiper assembly 36 to the wiper arm 34 via various types of adaptors/attachment members (not shown, but generally known in the art). More specifically, those having ordinary skill in the art will appreciate that different OEM's employ wiper arms 34 configured to releasably attach to different adaptors/attachment members which are, in turn, operatively attached to a specific wiper assembly. By way of example, certain wiper arms employed by OEM's include “bayonet-style”; “pin-type”; “hook-type”; “push-button”; “pinch-tab”; or “side-pin” attachment members of various sizes that are operatively attached to the wiper assemblies.
Accordingly, the coupler assembly 41 illustrated herein includes structure that operatively engages a plurality of adaptors/attachment members configured to releasably attach to one or more of these wiper arms 34. Specifically, as illustrated in
The saddle 40 further includes opposing cylindrical recesses 76 disposed in the opposing longitudinal sides 82 configured to engage an adapter (not shown, but generally known in the art). A pair of raised supports 86 are disposed below each of the opposing cylindrical recesses 76 and provide support to the adaptor/attachment member (not shown). Further, a pair of friction pads 84 are disposed on the opposing sides of the coupler assembly 41 and are configured to provide a slight interference between the coupler assembly 41 and the adaptor/attachment member to dampen rotation therebetween, which helps eliminate chatter of the wiping element 38 on the windshield 30 during operation. Those having ordinary skill in the art will appreciate that the connection system between the coupler assembly 41 and the adaptor/attachment member (not shown) could utilize any combination of trunnion, friction pads, pin or pins, cylindrical recesses, raised supports, and/or a through-hole without departing from the scope of the present invention. Further still, the coupler assembly 41 may include an adaptor brace 88 disposed on one or more sides of the saddle 40. The adaptor brace 88 cooperates with the adaptor/attachment member to properly align the wiper assembly 36 with the wiper arm 34 in specific applications.
Referring to
As shown in FIGS. 7 and 11-13, the coupler assembly 41 further includes at least one pair of claws 54 formed on each of the side walls 52 and facing each other. Each of the claws 54 includes an upper element 54a extending laterally inwardly and terminating to define a channel 56 between opposing claws 54. The channel 56 is adapted to receive or accommodate the head portion 38a of the wiping element 38. Each of the claws 54 further includes a lower element 54b spaced below the upper element 54a, which also extends laterally inwardly, and a retention gap 58 is defined between the upper element 54a and lower element 54b (see
As is illustrated throughout the figures, the width of the locking tabs 60 is configured to be substantially equal to the width of the apertures 48 of the splines 42a. However, those having ordinary skill in the art will appreciate that the width of the locking tabs 60 could be smaller than the width of the apertures 48 without departing from the scope of the present invention.
Further, in one embodiment, the coupler assembly 41 may include two pairs of claws 54, with each of the locking tabs 60 being disposed on the coupler assembly 41 longitudinally between the two pairs of claws 54. However, those having ordinary skill in the art will appreciate that any number of pairs of claws, and/or claws having different or varying geometry, may be used without departing from the scope of the present invention.
As best shown in
As is best shown in
In one embodiment illustrated herein, as shown in
Referring now to
As illustrated throughout the views, an accommodation aperture 78 may be disposed in the base portion 50 of the coupler assembly 41, positioned above a portion of the locking tab 60, to enable upward cantilevered displacement of the locking tab 60 therein. However, those having ordinary skill in the art will appreciate that the coupler assembly 41 could be designed in such a way so as to omit the accommodation aperture 78 without departing from the scope of the present invention.
As illustrated in
As has been described, the coupler assembly 41 of the present invention attaches the splines 42a of a wiper assembly 36 thereto. The coupler assembly 41 improves retention of the splines 42a to the coupler 41 and separates the splines 42a to allow the free movement of the wiping element 38. Further, the coupler assembly 41 provides advantages related to manufacturing and component assembly. The coupler assembly 41 can be used for wiper systems in any type of transportation, such as automotive vehicles, heavy-duty trucks, trains, air planes, ships, large construction vehicles, military vehicles, or any other type of vehicles that contain surface wiper systems.
The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.