This invention relates in general to windshield wipers, and more particularly, to an improved connector for a windshield wiper that allows the windshield wiper to be attached to multiple pin-type windshield wiper arm configurations. The invention is also directed to windshield wipers incorporating these novel connectors.
There are a variety of wiper arms on which wiper blades are provided as original equipment. These various wiper arms have hooks, pins, or other configurations which may connect to the wiper blade with or without connectors. These various configurations have created a problem in the replacement market because wiper blade providers are required to have multiple wiper blade configurations to accommodate all of the existing wiper arms. It is therefore advantageous to have attachment structures that can accommodate a host of arms to reduce the complexity and cost associated with this problem.
The need to attach replacement windshield wiper blades to multiple arms has been addressed to some degree. For example, windshield wiper blades have been designed to work with various hook-type wiper arms having different sizes. Connectors may also be configured to receive either a pin-type arm or a hook arm. While these connectors may increase the usefulness of a given windshield wiper such that it can be used with different wiper arm types, the connectors are often expensive and have a complicated structure that is difficult and time-consuming to manufacture
More recent side pin arms are described in U.S. Pat. No. 6,553,607. These side pin arms do not have the reduced radius groove found in traditional pin arms (which was used to lock the pin in place), in favor of a constant-radius pin. Such arms use a locking mechanism with a locking tab that is designed to extend from one side of the wiper blade to the other and secure the arm in place laterally, while the pin secures the wiper blade from longitudinal movement. These wiper arms (sometimes referred to herein as “pin-plus-locking-arm”) are generally provided on vehicles with a specially designed wiper blade that is designed to connect only to that specific type of arm. Thus, when the wiper blade must be replaced, the replacement must generally be done at a car dealership and requires the purchase of an expensive replacement part. Moreover, there are several versions of these pin-plus-locking-arm wiper arms, some of which have varying lengths, locking arms or spacers. Accordingly, an aftermarket provider that offers windshield wipers that are not directed to a specific car must evaluate whether to add a separate connector to accommodate each particular pin-plus-locking-arm wiper arms (in addition to the connectors that accommodate the various size hook arms, traditional pin arms, etc.). This leaves consumers with vehicles having the new pin-plus-locking arm wiper arms with fewer, usually more expensive, alternatives for replacement windshield wipers.
Thus, there is a need for inexpensive connectors that are capable of securing a windshield wiper blade to a variety of arms, including pin-plus-locking-arm wiper arms. In particular, it would be desirable to have a connector that can be attached to a wiper blade that will allow the wiper blade to be locked to a wide variety of these pin-type wiper arms despite their various locking arm mechanisms and regardless of whether the arm includes a spacer. It would also be desirable to have a windshield wiper connector that can be fabricated or molded as a single piece at low-cost, and that can accommodate a wide variety of these pin-type wiper arms. The prior art fails to provide a low-cost windshield wiper connector capable of attachment to a wide variety of these pin-type windshield wiper arms, much less for the purpose of reducing the amounts of inventory parts required to supply a vehicle market that uses a wide variety of pin-type windshield wiper arm types.
This invention is generally directed to novel connectors for windshield wiper blades. More particularly, the invention relates, in part, to a single piece windshield wiper connector that can accommodate multiple pin-type windshield wiper arms having varying pin lengths and locking mechanisms. In certain embodiments the connector for connecting a windshield wiper assembly to a wiper arm may have a peripheral wall having at least two opposing peripheral side walls and a top surface extending from one of the two opposing peripheral side walls to the other. The opposing peripheral side walls may each have a retaining pin aperture aligned with one another and sized to be capable of slidably accepting a retaining pin of at least one pin-type windshield wiper arm. The invention is also directed to wiper blades incorporating the connectors described herein.
In one aspect, the invention is generally directed to a connector 1 for a windshield wiper (or a windshield wiper incorporating same) that allows one windshield wiper to be secured to multiple windshield wiper arms, each having a different configuration. In this aspect, the connector 1 may be designed for use with multiple different windshield wiper arms that use transverse retaining pins 22 and locking arms 21 that secure the windshield wiper to the windshield wiper arm.
In certain embodiments the connector for connecting a windshield wiper assembly to a wiper arm may have a peripheral wall having at least two opposing peripheral side walls and a top surface extending from one of the two opposing peripheral side walls to the other. The opposing peripheral side walls may each have a retaining pin aperture aligned with one another and sized to be capable of slidably accepting a retaining pin of at least one pin-type windshield wiper arm.
In some embodiments, the connector may further have an aperture in the top surface sized such that it is capable of accepting a first locking tab that extends from a locking arm on a first pin-type of windshield wiper arm. The distance between the outside surfaces of the peripheral side walls may be such that the connector is capable of being attached to a second pin-type windshield wiper arm, such that a second locking arm of the second pin-type windshield wiper arm extends past the at least two opposing peripheral side walls of the connector and the locking tab extends along an outer surface of one of the at least two opposing peripheral side walls of the connector.
In some embodiments, the top surface of the connector may further have a proximal shelf and a distal shelf such that the connector is capable of having the bottom side of the first and/or second locking arms of the first and/or second pin-type windshield wiper arms rest on the proximal shelf when the connector is locked to each of the first pin-type and second pin-type windshield wiper arms. In some of these embodiments, the proximal distal shelf of the connector may be sloped.
In some embodiments, the connector may have at least two internal support walls, and at least one rivet passage and arcuate rivet clip in each of the internal support walls for accepting and securing a rivet of a wiper blade, thereby securing the connector to the wiper blade. In some of these embodiments, the connector may be capable of being secured to the mounting base of a windshield wiper blade assembly via the rivet through the mounting base.
In some embodiments the connector may have a distal shelf and may be capable of connecting to a pin-type wiper arm having a horizontal extension extending from a locking arm substantially to the end of the distal shelf, and the top surface of the connector has clearance for the horizontal extension.
In some of these embodiments the connector may also have internal support walls extending downward from the top surface, and substantially along the longitudinal length of the connector. In some embodiments the connector may also have at least one rivet aperture in each of the at least two opposing peripheral side walls capable of accepting a rivet of a mounting base of a wiper blade in order to secure the connector the wiper blade assembly.
In some embodiments the connector may be fabricated as a single piece.
In some embodiments, the top surface of the connector may also have a proximal shelf and a distal shelf; and the connector is capable of connecting to the at least one pin-type wiper arm such that a bottom side of a locking arm of the at least one pin-type windshield wiper arm rests on the distal shelf when the connector is locked to the at least one pin-type windshield wiper arm. In some of these embodiments the distal shelf may be recessed.
In some embodiments, an aperture in the top surface may be positioned to be capable of receiving a locking tab of the locking arm of a pin-type windshield wiper arm when the connector is locked to the windshield wiper arm such that the connector may be prevented from sliding off of the windshield wiper arm.
In some embodiments the connector may also have a spacer cavity in a peripheral side wall sized to be capable of accepting a spacer of a pin-type wiper arm having a spacer.
In some embodiments a wiper blade assembly has a wiper blade and a connector capable of connecting to the wiper blade and further capable of connecting the wiper blade to at least two different pin-type wiper arms wherein each of the at least two different pin-type wiper arms has a locking arm.
In some of these embodiments the at least two different pin-type wiper arms include at least one pin-type wiper arm having a locking tab extending past the arm's pin; and at least one other pin-type wiper arm having a locking tab that does not extend past the other arm's pin. In some embodiments, the at least two different pin-type wiper arms may include at least one pin-type wiper arm having a spacer on the arm's pin; and at least one other pin-type wiper arm that does not have a spacer on the other arm's pin.
In some embodiments, the wiper blade assembly may have a connector that can connect to the wiper blade by passing a rivet on the wiper blade through at least two rivet passages on the connector, into at least two arcuate rivet clips on the connector. In some embodiments, the wiper blade assembly may have a connector having a peripheral wall having at least two opposing side walls, a top surface, an aperture in the top surface sized to accept a windshield wiper arm locking tab that extends from a locking arm on a windshield wiper arm. The connector's opposing peripheral side walls may each have a retaining pin aperture aligned with one another and sized to be capable of slidably accepting a retaining pin on a windshield wiper arm.
In some embodiments, a wiper blade assembly may have a wiper blade having a rivet and a connector having a peripheral wall having two opposing side walls, a spacer cavity in at least one of the two opposing side walls, a top surface having a flat distal shelf and a sloped proximal shelf, a locking aperture capable of receiving the locking tab of a pin-type wiper arm, at least two internal support walls, each of the two internal support walls having a rivet passage and an arcuate rivet clip, a retaining pin aperture extending through the two opposing side walls and the two internal support walls, and a width between the opposing side walls of the peripheral wall that is different at the proximal shelf than the width between the opposing side walls at the distal shelf.
The connector 1 is preferably configured with a side-to-side aperture (15a, 15b, 15c, 15d) to accommodate a retaining pin 22. Depending on the arms desired to be accommodated by the connector, the aperture 15 need not extend completely through the connector. However for greater wiper arm coverage, it is preferred that the aperture 15 go through both sides of the connector 1. In addition, the top surface of the connector may provide one or more apertures 7 and an outside edge to accommodate locking tabs 24 on the locking arms 21 of the varying sizes and configurations of pin-type windshield wiper arms.
In addition, the connector is configured such that the orientation of either the windshield wiper or the connector can be reversed based on the particular windshield wiper arm that is being used.
Those skilled in the art will recognize that connector 1 can be fabricated from any suitable material known in the art, including without limitation, rigid or elastic plastics, metals, synthetic and natural rubber compounds, etc. However, certain embodiments contemplate materials that can be molded such that connector 1 is fabricated as a single piece.
As can be seen from
In operation, the windshield wiper connector 1 disclosed by this invention allows a single windshield wiper to be used in conjunction with windshield wiper arms having a wide variety of configurations. This reduces manufacturing cost, inventory cost, and provides for easy replacement of windshield wipers as needed.
Another embodiment of the invention is a wiper blade provided with a connector 1 and 101 as described above, or as shown in
In certain embodiments, the connector 1, 101 may be connected to the wiper blade prior to connecting to the wiper arm. In certain embodiments, the connector 1, 101 may be connected to the wiper arm prior to being connected to the wiper blade. In certain embodiments, the connector 1 may either be first connected to the wiper arm or to the wiper arm.
Those skilled in the art will recognize that while the invention will most likely be used in conjunction with automobiles, it is suitable for use with any vehicle. For example, in addition to automobiles, trucks, buses, locomotives, aircrafts, or any other vehicle type that uses a windshield wiper can benefit from the invention.
While specific embodiments have been discussed to illustrate the invention, it will be understood by those skilled in the art that the descriptions herein are intended as illustrative, and not as limiting, and that variations in the embodiments can be made without departing from the spirit of the invention.
For example, any suitable material can be used to manufacture the connector. The number or position of the retaining pin apertures, locking apertures, or other mechanisms can vary so long as they are capable of performing their intended function.
This application claims the benefit of U.S. Provisional Application No. 61/513,011 filed Jul. 29, 2011, the disclosure of which is hereby incorporated herein by reference in its entirety.
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