The present invention relates to systems for dispensing wine by the glass or carafe from flexible, collapsible containers while maintaining accurate inventory control and pouring accuracy while minimizing product spoilage and theft.
The traditional way of dispensing wine is by the bottle. It is also desirable to be able to sell wine by the glass. This is difficult when wine is packaged in bottles only, because wine is notoriously susceptible to oxygen degradation over a very short period of time. Thus, if a glass of wine is purchased by a buyer, the rest of the bottle will have to be thrown away if it is not consumed in a relatively short period of time of a few hours. The packaging for wine in bottles also presents a substantial cost.
There have been some developments in apparatus for prolonging the life of a bottle of wine when the wine is served by the glass. In one method, wine is served by the bottle, but the bottles are purged with nitrogen or another non-oxygen gas. These systems provide an extended life of the wine, but generally not more than a few weeks.
Another problem with dispensing wine by the glass is that it is difficult to control the quantity of wine poured in each glass and make the pourings consistent. Theft and other misuse of the wine is also difficult to track.
An object of the present invention is to provide an improved system for providing wine by the glass where quantities are accurate, wine quality is preserved, and accurate records maintained.
Another object of the present invention is to provide a system that will prevent wine from being spoiled by oxygen by using check valves and oxygen non-permeable containers to prevent oxygen from entering the wine containers.
The wine dispensing cabinet of this invention has a number of dispensing taps that dispense a number of different wines from either of two refrigerated compartments. In the preferred embodiment, up to eight wines can be maintained in the cabinet and dispensed from individual nozzles. The cabinets are independently temperature-adjustable, and white wines that are typically served at colder temperatures can be maintained at an appropriate temperature in one of the compartments while red wines can be maintained at a higher temperature in the other compartment. Thus, in a preferred embodiment, eight taps dispense varietal wines including merlot, chardonnay, riesling, cabernet sauvignon, pinot grigio, sauvignon blanc, pinot noir and zinfandel at recommended temperatures.
The wines are provided to the cabinet in plastic oxygen non-permeable bags enclosed in boxes. Each wine carton is one-third the size of a case of wine in bottles and is approximately half the weight. (Each box weighs approximately 20 pounds compared to a case of bottled wine, which weighs approximately 40 pounds). A spout extends from each bag to a connection fixture at the front of the box, and a connecting tube having a one-way check valve carries wine from the refrigerated compartment to a pump, where portions are measured, recorded, and dispensed to one of the taps. The cabinet uses one or more pumps, and in the preferred embodiment is configured to use a separate pump for each tap. The quantity of wine dispensed can be determined by using a flow meter for each hose, or a single flow meter attached to a single pump; or the quantity can be determined by timing the flow where a constant-flow pump is used. In one embodiment, the dispenser features electronic, automatic portion control: It measures accurate pours of wine in three programmable amounts and records the total ounces poured in each brand of wine for each day as well as the times of each pour.
Wine from the wine boxes is delivered to the pumps through delivery hoses that are connected to internal hoses that have check valves in the hardware connecting them. Check valves are used to prevent the backflow of wine through the hoses and to prohibit the introduction of air (oxygen) into the lines when they are being attached or detached.
A bar code is affixed to each box or its label. The bar code has a large capacity for information, and may include the amount of wine contained in the box, the brand and type of wine contained in the box, the identification of each box and the date it is tapped. The bar code can be read by a bar-code scanner that may be detachable or may be built into the wine dispensing cabinet. The wine box then is placed in slot 1 through 8 in the machine. When a new box is placed into a specific slot, a sensor registers the location of the box in the machine and reports that information to a computer, described in greater detail below. The position of the box on the shelf correlates to a specific pump, which will track how much wine is drawn from that box. Thus, the computer identifies the box and its contents when the bar code is scanned, and then the computer identifies the box's location in the machine via the sensor. This knowledge allows the machine to track each pour from each box via the data processor as the box is drained. If the box should be removed and replaced in a different slot in the compartment, the sensor will alert the computer to the new location, and information regarding that box will be maintained and updated.
A computer may be included in the wine dispensing cabinet. Where this is done, the computer can be used to perform a variety of functions including: scanning barcodes on wine boxes to determine the type of wine, the supplier, the cost, or other information relevant to the type of wine; recording the amount of wine dispensed from each box; recording and making adjustments to inventory on a daily, weekly, or monthly basis; providing notification when any of the wines need to be restocked; receiving and recording information about customers, such as scanning drivers' licenses and determining the demographics of wine consumption cross-referenced with any of a number of demographic parameters; auditing usage and wastage; and any other information relevant to wine supply and consumption. Daily, weekly and monthly inventories of each brand poured can be determined which pinpoint the most popular brands or varieties poured each day, week or month. Such reports show how many ounces have been poured and compares that data with the wine remaining, providing an accurate, on-time inventory for use by management. The computer stores information obtained from each box's bar code and from the flow meter assigned to each box. The processor allows a direct PC interface via a cable or through a modem, which can transmit information to an on-premises computer or an off-premises system.
The dispenser's computer system utilizes a flow calculation system to monitor the volume of wine the machine dispenses and can be configured to produce cumulative and on-time sales reports by brand and volume.
When the box is removed, the machine registers its removal and remembers the amount of wine remaining in that box. A partially drained box may be re-scanned and again placed in the machine as much as a year later. When the box is re-scanned, the machine will identify it and remember which slot it originally was in. The computer will also recall how much wine the box should hold when it is replaced in the dispenser. If the box contains a different amount of wine than the computer remembers, the computer will report that information in the daily printout, which will apprise management that someone may have tampered with the box.
An optional driver's license scanner scans the face of a driver's license and captures demographic information, including name, age, sex and address. The information is uploaded to a fully customizable, multifunctional database that allows the operator to track consumption according to this information. This data allows the operator to identify and capitalize on customers' preferences. The system features a fully customizable, multifunctional database that includes easy sorting of data, advanced search options and easy data export. The search option allows users to filter data by any field, including name, address, sex and birth date. This information is uploaded to the computer system, where it can be analyzed according to the brand and variety poured for each customer, allowing the user to track popular brands and varieties of wine according to age, sex, address, and other point-of-sale (POS) information.
The computer may send POS information through a modem to off-premises locations as well as supplying information to the on-site computer. In this manner, the invention provides effective bar controls, prevents theft, and manages a large wine inventory without increasing the load on the management team.
The computer can also be programmed either to shut off pouring or indicate in the daily report when a box has been tampered with. The shut-off is the machine's default response to a box that contains less wine than it should. During normal operation, a box of wine is scanned by barcode and placed on the shelf. The machine, through its sensors, knows where in the machine the box is placed and tracks how much wine is removed from the box. The operator can remove and then re-scan and replace the box in any of the eight locations. The machine picks up exactly where it left off the last time it saw that particular box. If the total volume from that box is less than the recorded volume that's in the computer (with some margin), the machine can be programmed to shut off that pumping station. This is a programmable feature and the machine can respond in any number of ways to this situation. The owner may not desire a stoppage and instead it may only log the disparity in the daily report and continue dispensing.
The computer may also be configured to allow for customer self-serve operations. In one embodiment, a credit card reader is provided which allows patrons to purchase a glass of wine from the wine dispenser and serve themselves. This eliminates the necessity of a staff member running the machine.
The dispensing cart is easily movable, having at least 4 swivel rollers and a 360-degree turn radius, and is suitable for use in hotels and other semi-public facilities. The cabinet is constructed of commercial stainless steel and features a high-visibility, full-width display of available wines in their bottles, allowing customers to view potential selections prior to ordering.
The wine dispensing system can be operated from an external electrical power supply or using an optional rechargeable lithium battery. The unit can operate on battery power with the exception of the refrigerators, which will maintain temperature without power for approximately 3 hours. Thereafter, the operator only must plug the unit in to restore temperature or replace the wine with pre-chilled boxes. The dispenser can hold 8 cases of wine at one time, ensuring that additional chilled storage rarely is needed.
The wine dispensing machine of this invention enables customers to create their own wine blends in states that allow it. In this embodiment, customers would purchase re-usable glass bottles that are sandblasted with a proprietary, universal, pre-approved label, an individual's label or a winery's existing label. The wine bar provides a variety of wines and the necessary accoutrements for blending. Customers can create their own blends, and can record the percentages of each brand and variety. When the customer is satisfied with his or her blend, the percentage of each wine variety used can be recorded by the computer, where it will be kept on file for future bottling purposes. The system blends the customer's recipe and bottles it, then places the bottles into a 6-bottle wine carrier. The blending feature of the invention is suitable for use by individual customers, by restaurants, or by wine distributors or wholesalers.
Foreign wineries that wish to export their product to the United States have a difficult time obtaining representation. They first must convince a federal importer to import wine in the hopes a state importer and wholesaler will buy it and are able to sell it to a retailer. Small wineries don't interest wholesalers, who are interested in volume. Furthermore, the foreign winery must obtain federal and state label approval in accordance with TTB and state liquor control requirements. The foreign winery then must produce the wine, bottle the wine, label the wine and ship cases of the wine to the United States before they have a sale. Small foreign wineries are faced with a huge expense if the wine is not accepted by state importers, wholesalers or retailers. Smaller wineries cannot afford this risk. As a result, many small estates are hindered from entering the U.S. market. Additionally, both the small and larger wineries face uncertainty as to how their wines will be accepted in the U.S. market. The wine dispenser of the present invention solves this problem. The exporting winery must produce only a few containers of wine, and can ship it to a U.S. seller bearing a pre-approved universal label. The wholesaler can obtain the wines directly from Emerald's importer division, and then take the boxes directly to its proposed customers or to restaurant shows, where it can determine interest directly from restaurateurs who could place orders for the wine. The wholesaler would have all the information to make a sale—price, label, source of origin, etc. The restaurateurs would rate the wine they tasted and this information would provide the wholesaler with information regarding customer interest. Customers could taste the wines and provide their opinions to the restaurateur or retailer. These wines could be dispensed as tasting wines at no charge to the customer, saving on federal and state wine taxes. This would be done at a minimum cost to the exporting winery. This process would allow small foreign wineries to determine whether their wines are accepted in the U.S. market without incurring unnecessary expenses and risks.
Referring now to
The upper surface of the cabinet includes a countertop 26 at the front of the cabinet, and a drain panel 28 at the rear of the countertop for draining liquids or spillage from the counter. In one embodiment, a foldable end panel 30 is mounted on at least one side of the cabinet and can be raised to a horizontal position, as shown in
In a preferred embodiment, a wine dispensing housing is mounted on a rear portion of the cabinet and includes a vertical housing 34 extending upwardly from a rear side of the countertop and a forwardly extending dispenser housing 36 extending forwardly from the vertical housing. The vertical housing 34 serves as a display case to show bottles 42 representative of the wines being dispensed from boxes in the cabinet, with the vertical panel having a transparent panel at the front and an open interior behind the transparent panel for displaying bottles of wine.
One embodiment of the front panel 52 of the forwardly extending dispenser housing 36 is shown in
Wine is dispensed in the present invention by button operated switches 50 mounted on a front panel 52 of the dispenser housing 36. In the preferred embodiment, the switches include three buttons that are preferably color coded and/or marked to represent different portion sizes. Each button actuates a timer that will cause the dispensing pump to operate for a precise period of time. Since the pump is a positive displacement pump, the amount of time that the pump is operated is used to precisely control the amount of liquid that is dispensed. By calibrating the pump with the time of operation, a precise pour amount can be determined for each operating button.
Operating buttons 50 can be programmed to operate for a predetermined period of time when depressed momentarily, or can be programmed to dispense in other ways. For example, the system could require that the button be continuously depressed to continue dispensing. This might prevent inadvertent spills. Alternatively, the system could provide for termination of an automatic pouring sequence by depressing multiple buttons simultaneously, for example.
In the illustrated embodiment, three separate buttons 50 are provided for each dispensing station. One button might be for a sample pour. Another might be for a one-half pour, and the other might be for a full pour. The number of ounces in each pour can be determined precisely, so that no overpouring or underpouring is done.
While a timed pump cycle is effective in controlling the portions poured, other portion control measures are known and could be employed. For example, a digital flow control mechanism responsive to the flow of liquid through a delivery tube could be employed to control the operation of the dispenser. Alternatively, the flow of wine may be metered, and the system configured to stop dispensing once a predetermined quantity of wine has been dispensed.
As shown in
It is known to package wine in this manner. However, the outlet valve for such containers can be problematic. In a typical bag-in-box wine container, an outlet valve mounted in the side of the container typically has a connector opening that is aligned with the interior of the container. A spigot connector or delivery tube connector typically is connected to the box outlet by pushing the connector inwardly against the side of the box. If the connector does not latch readily or if the connector is pushed too hard, the connector on the side of the box can be pushed inwardly inside the box and is thus inaccessible.
In the present invention, an improved connector such as, but not limited to, the improved connector disclosed in my co-pending patent application 61/438,500, filed Feb. 1, 2011, overcomes this problem. Referring to
Another feature of the wine box container of the present invention is that the container is especially resistant to oxygen infiltration and therefore is able to preserve wine for up to twelve months. Check valves permit wine to be withdrawn from the container by vacuum, and prohibit the infiltration of oxygen into the flexible container. Check valves placed in the outlet fitting of the flexible container of the wine box permit the positive displacement pump to withdraw wine from the box and collapse the flexible container by applying an vacuum when wine is being dispensed. However, if the vacuum is discontinued, the check valve closes, and no oxygen will enter the container.
Another feature that makes the wine container of the present invention less permeable is the application of an oxygen resistant coating to the flexible container, which is usually a plastic bag. The oxygen resistant coating is a substance commonly referred to as EVOH (Ethylene Vinyl Alcohol). This provides an oxygen barrier for improved packaging and shelf life of the wine.
In another embodiment of the present invention, the wine boxes are provided with a computer readable bar code that contains all of the relevant information about the wine contained in the box, including the identity of the wine and any other relevant information that might be desired about the wine or the customer. The bar code can be a two or three dimensional bar code, or can be any other suitable medium that can be scanned or sensed by an appropriate scanner or sensor. The wine dispenser itself includes a bar code scanner or sensor that reads the bar code whenever a box is installed in the wine dispenser. Thus, the wine dispenser knows what wine was installed, in what storage receptacle the wine is located, when installation occurred, and how much wine is contained in the box. This information is transmitted to an internal or external (or both) computer controller. The computer controller also receives input from the pumps, dispenser nozzles, or other measuring device, and thus keeps track of the amount of wine dispensed through each nozzle. The computer controls also can receive information from a credit card reader or other payment medium in order to keep track of the payments received and compare them with quantities of wine dispensed. This computer information can be made available to the onsite operator of the wine dispenser. Also, the same information can be transmitted wirelessly or in any other conventional way to an offsite control center, where the wine dispensing systems of one or many wine dispensers can be monitored.
Another feature of the wine box containers of the present invention is that they are larger than typically normal, holding about nine liters or one case of wine. This provides packaging and expense advantages.
In addition to monitoring operations in order to confirm that all wine dispensed has been properly accounted for, the computer monitoring operation can monitor consumer wine preferences and the amount of wine consumed and can be connected to an automatic ordering system that insures that inventory will always be on hand when needed.
These and other features of the invention have been disclosed herein. The invention, however, is not to be limited by the disclosure, as to which persons of ordinary skill in the art will perceive other options and embodiments that fall within the concept and scope of the invention, but is limited only by the appended claims.
This application claims priority to the following Provisional Application No. 61/324,628, filed Apr. 15, 2010, and Provisional Application No. 61/438,503, filed Feb. 1, 2011, which are incorporated herein by reference in their entirety.
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