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This invention relates to a hand tool, more specifically a screwdriver. This present screwdriver is able to provide sufficient torque to a screw located in an area of limited physical clearance; for example, in spaces of less than 64 cubic inches.
A commonly marketed screwdriver is described in U.S. Pat. No. 2,046,837; granted Jul. 7, 1936 to Henry F. Phillips. A visual representation of prior art is given in FIG. 1 of aforementioned US patent. A screwdriver adapted for used by surgeons is described in U.S. Pat. No. 2,329,398; granted Sep. 14, 1943 to Bernard A. Duffy. In these two examples, the diameter of the screwdriver handle, acting as the lever arm, is multiplied by the user's manual force to produce torque upon the screw. U.S. Pat. No. 4,625,597; granted Dec. 2, 1986 to Adolf Cast, describes a motor-driven apparatus that can be operated by one hand only. These screwdrivers (Phillips and Duffy) are designed with significant distance between the handle-grip and the bit which engages the top of the screws. Such a design is preferred for use in locations such as electrical switchboards and the human body, so that the user's hands avoid contact with physically hazardous or messy materials. However, the present art of screwdrivers is ill-suited for limited-space applications such as tightening set screws used on ceiling fans. In such instances, screwdrivers on the market today either slip from the bit of the screw, or do not achieve an optimal perpendicular angle between screwdriver and screw head. None of the above inventions and patents is seen to describe the instant invention as claimed. Thus a winged screwdriver addressing the aforementioned problems and limitations is desired.
This invention allows the user to apply torque to tighten or loosen screws located in areas of limited clearance. The reduced profile of this new screwdriver requires clearance as little as 2 inches vertical from the screw head for the user to utilize this invention. Torque produced against a screw is generated by manual force upon the screw bit's attached wings, which act as a lever arm.
The invention consists a “winged screwdriver” consisting of two metal components, a wingnut and a machined screw-bit; screwed, welded or otherwise bonded together.
Production of the Screw-Bit
The screw-bit (
One end of this Stock will remain at % inch diameter for a length of ½ inches. This wide end of Stock is die-cut to ¼″-28 UNF (US National Fine) series thread for a screwed length of ½ inches.
The remaining 1 inch length of this Stock is Lathe-cut to 3/16 inch diameter, polished finish
Reserve ⅜ inch at end of screw-bit to mill into a common bit profile, JIS being used in this example (Phillips #2 or flathead being two other examples)
Wipe away metal shavings from screw-bit.
The wingnut (
Assembly of the Winged Screwdriver
The wingnut is screwed onto the ¼ inch threaded portion of the screw-bit, with the distal end of the wings facing away from the end of screw-bit milled to JIS profile.
The wingnut will be spun until it the threaded portion protrudes at 0.20 inches from the wingnut boss.
The wingnut is then permanently affixed to the screw-bit by means such as welding, brazing, adhesive or epoxy. The completed winged screwdriver is demonstrated as (