The present invention relates to an improved wipe dispenser with a storage body in which a stacked body of sheet-like wipes is stored. In the present invention, the term “wipe(s)” means wiping members, or more specifically, soft fiber sheets impregnated with fluid, functioning to wipe off unwanted matters and the like on the surface of a subject that is to be wiped. Examples of the concept of such wipes include wiping cloths, body wipes, makeup remover wipes, toilet seat cleaning wipes, and the like.
A wipe dispenser has a storage body for storing a stacked body of sheet-like wipes. The stacked body is typically configured by a number of wipes that are folded along two or more fold lines and stacked on top of each other. Therefore, the stacked body is practically in the shape of a hexahedron. The storage body has a dispenser opening from which wipes can be pulled out one by one, starting from the wipe placed at the top of the stacked body. The stacked body can also be configured by folding a long sheet that has a plurality of lines of perforations extending along the width direction of the long sheet. These lines of perforations are formed at certain intervals in the lengthwise direction of the long sheet, in which a section between adjacent lines of perforations is a single wipe.
These wipes configuring the stacked body are connected so that when the first wipe is pulled out, the second wipe follows. Typically, the wipes are stacked in such a manner that the front edge of the second wipe which is pulled by the first wipe is positioned above the rear edge of the first wipe. In this design, the front edge of the wipe located at the top of the stacked body is lifted, allowing the front edge of this top wipe to be picked up easily when pulled.
In some of the wipe dispensers of this type, the dispenser opening of the storage body is structured to apply resistance to the wipes passing therethrough, in order to prevent two or more wipes from being pulled out of the storage body at the same time (see Patent Literature 1 and Patent Literature 2, for example). This structure separates the first wipe from the second wipe when the first wipe is pulled out of the storage body, in which when the front edge of the second wipe is lifted, this front edge is prevented from sticking out of the storage body through the dispenser opening.
However, the capacity of the storage body configuring the wipe dispensers of this type is always greater than the volume of the stacked body because the stacked body is stored in the storage body. The difference between the capacity and the volume increases as the number of wipes consumed increases. The invention disclosed in Patent Literature 1, therefore, is not particularly inconvenient when placed horizontally with its dispenser opening facing up, but is not for vertical use with the dispenser opening facing sideways. If the storage body is in the form of a pouch made of soft packaging material, the shape-retaining ability of the storage body deteriorates as the number of wipes consumed increases, because the shape-retaining ability of the storage body is dependent on the stacked body.
Moreover, owing to the effect of the fluid, the wipes that are adjacent to each other vertically stick together tightly. Particularly, even when the wipes are increasingly consumed, the amount of this fluid does not easily decrease relative to the consumption of the wipes. For this reason, the moisture content of the wipes remaining in the storage body is likely to increase as the number of wipes consumed increases, and therefore the adhesion between the vertically adjacent wipes increases as the number of wipes consumed increases. Consequently, the wipe dispensers of this type are strongly required to be able to separate a wipe from the subsequent wipe smoothly and more reliably.
The first object of the present invention is to enable a wipe dispenser of this type to be used vertically without causing inconvenience, prevent the stacked body of wipes from becoming untidy in the storage body of the wipe dispenser as much as possible, and separate, smoothly and more reliably, a wipe from the subsequent wipe while preventing as much as possible consumption of the wipes from affecting the shape-retaining ability of the storage body.
The second object of the present invention is to provide a wipe dispenser that is capable of separating a wipe from the subsequent wipe as described above and at the same time moderately lifting the front edge of the subsequent wipe.
The third object of the present invention is to provide a wipe dispenser that can be manufactured smoothly and easily using an automatic manufacturing machine, so as not to cause a pressing member of the wipe dispenser to unnecessarily come into contact and interfere with the other members when assembling the storage body and an outlet member into the wipe dispenser or when packing the stacked body of wipes in the storage body.
In order to achieve the first object, the present invention is a wipe dispenser that has a stacked body configured by stacking sheet-like folded wipes, a storage body for storing the stacked body and having, at an upper portion, a dispenser opening from which the wipes are pulled out, and a pressing member that is pressed against an upper surface of the stacked body by biasing force, wherein the pressing member ensures that resistance generated when pulling the wipes through the dispenser opening is uneven between a left-hand side and a right-hand side of the upper surface of the stacked body, which is divided by a virtual straight line therebetween that is perpendicular to a fold line of each of the wipes.
In order to achieve the second object, the present invention provides one favorable aspect of the wipe dispenser in which the pressing member has an additional resistance application portion that acts on the wipes being pulled. This additional resistance application portion is formed of a large resistance portion and a small resistance portion that each generate frictional force in the passage of the wipes, the frictional force of the large resistance portion being greater than that of the small resistance portion. The large resistance portion is located, across the virtual strait line, on the side where resistance induced by the biasing force exists or on the side where the resistance is large.
In order to achieve the third object, the present invention is the wipe dispenser that also has a retaining member for keeping the pressing member in a state where the pressing is pulled in a direction against the biasing force, the retaining member being capable of releasing the pressing member from this direction.
In another favorable aspect of this wipe dispenser according to the present invention, the pressing member has one end serving as a pressing portion that comes into abutment with the upper surface of the stacked body, and has the other end supported by an outlet member having a dispenser port for the wipes.
In another favorable aspect of this wipe dispenser according to the present invention, the pressing member has one end serving as a pressing portion that comes into abutment with the upper surface of the stacked body, and is supported on the side of the pressing portion by the outlet member having the dispenser port for the wipes, via a momentum maintaining member, and the additional resistance application portion is provided between the pressing portion and the other end of the pressing member.
In another favorable aspect of this wipe dispenser according to the present invention, the pressing member is supported by the outlet member with the dispenser port for the wipes, via momentum maintaining members disposed on the left-hand side and the right-hand side with the virtual straight line therebetween, and biasing force of the left-side momentum maintaining member is different from that of the right-side momentum maintaining member.
According to the wipe dispenser of the present invention, the function of the pressing member not only enables convenient vertical use but also prevents the stacked body of wipes from becoming untidy in the storage body. In addition, the function of the pressing member can prevent the shape-retaining ability of the storage body from being affected by the consumption of wipes, and separates a wipe from the subsequent wipe smoothly and more reliably.
According to the wipe dispenser of the present invention, the function of the additional resistance application portion can separate a wipe from the subsequent wipe as described above and at the same time moderately lift the front edge of the subsequent wipe.
The wipe dispenser according to the present invention can be manufactured smoothly and easily using an automatic manufacturing machine due to the function of the retaining member that prevents the pressing member of the wipe dispenser from unnecessarily coming into contact and interfere with the other members when assembling the storage body and an outlet member into the wipe dispenser or when packing the stacked body of wipes in the storage body.
A typical embodiment of the present invention is now described hereinafter with reference to
The dispenser opening 3a from which the wipes 1 are pulled out is formed in the upper portion 3b of the storage body 3. In the illustrated example, the dispenser opening 3a is configured with an opening 3e provided at the upper portion 3b of the storage body 3 and an outlet member 3f attached on the inside of the upper portion 3b of the storage body 3. Although not shown, the outlet member 3f may be attached on the outside of the upper portion 3b of the storage body 3.
The outlet member 3f has a base 3g larger than the opening 3e and a lid 3i for closing a dispenser port 3h provided on the base 3g. In the illustrated example, the outer rim of the base 3g of the outlet member 3f is fixed to the rim surrounding the opening 3e of the storage body 3 so that the opening 3e of the storage body 3 can be closed by the outlet member 3f. By opening the lid 3i, the front edge of the top wipe 1 of the stacked body 2 in the storage body 3 can be picked up through the dispenser port 3h, and this wipe 1 can be pulled out of the storage body 3.
In the illustrated example, the base 3g has, in an upper surface thereof, a peripheral wall 3j surrounding the dispenser port 3h, and the lid 3i has, in a lower surface thereof, a peripheral wall 3k that is fitted to the peripheral wall 3j. The dispenser port 3h can be kept closed by the lid 3i by fitting the peripheral wall 3k to the peripheral wall 3j. In the illustrated example, the lid 3i and the base 3g are integrated into a plastic molded article with an elastically deformable hinge portion 3m therebetween. The dispenser port 3h is opened by turning the lid 3i upward about the hinge portion 3m with the amount of force enough to release the peripheral walls 3j and 3k. Aside from the illustrated example, when assembled, the lid 3i may be configured as a unit independent from the base 3g that closes the dispenser port 3h.
In the illustrated example, the stacked body 2 is configured by stacking a plurality of wipes 1 on top of each other, the wipes 1 being folded along two or more fold lines 1a. Therefore, the stacked body 2 is practically in the shape of a hexahedron. The wipes 1 configuring the stacked body 2 are connected vertically so that when the first wipe 1 is pulled out, the second wipe 1 follows. In the illustrated example, the wipes 1 are stacked in such a manner that a front edge 1b—the leading end—of the second wipe 1, which is pulled by the first wipe, is positioned above a rear edge 1c of the first wipe 1 (see
In the illustrated example, the stacked body 2 has the rectangular upper and lower surfaces 2a and 2b and the four side surfaces (the front side surface 2c, the rear side surface 2d, the right side surface 2e, and the left side surface 2f). (See
The wipes 1 are typically created by impregnating fabrics formed with paper, woven fabrics, non-woven fabrics or the like of synthetic fiber or natural fiber, with a chemical solution. Examples of the chemical solution include alcohols, water, and a mixture thereof in which fragrances, antibacterial agents, deodorants, surfactants, antiseptics, dyes, antifoaming agents, antioxidants, clarifying agents, solubilizers and the like can be blended, if necessary.
In the illustrated example, the pressing member 4 is located between the outlet member 3f and the upper surface 2a of the stacked body 2 and pressed against the upper surface 2a of the stacked body 2 by biasing force.
In the wipe dispenser D according to this embodiment, first of all, the pressing member 4 prevents the stacked body 2 configured by the wipes 1 from collapsing even when the wipe dispenser D is used vertically with the dispenser opening 3a facing sideways. Therefore, the wipe dispenser D can be used vertically without any inconvenience. Second of all, the pressing member 4 can prevent the stacked body 2 configured by the wipes 1 from becoming untidy in the storage body 3. Thirdly, the pressing member 4 can prevent as much as possible the shape-retaining ability of the storage body 3 from being affected by the consumption of the wipes 1.
In the illustrated example, the pressing member 4 is supported by the outlet member 3f. The pressing member 4 may be supported by the outlet member 3f at one area or two or more areas.
In the first example shown in
In this embodiment, the pressing member 4 ensures that the resistance that is generated when the wipes 1 are each pulled out of the dispenser opening 3a is uneven between the left-hand side and the right-hand side of the upper surface 2a of the stacked body 2 with a virtual straight line x therebetween, the virtual straight line being perpendicular to the fold lines 1a of the wipes 1 (see
As described above, when the first wipe 1 of the stacked body 2 is pulled out, the second wipe 1 follows. Without the pressing member 4, the front edge 1b of the second wipe 1 is lifted significantly (
However, with the presence of the pressing member 4, the resistance of the pressing member 4 acts on the front edge 1b of the second wipe 1. Therefore, the rear edge 1c of the first wipe 1 can easily separated from the front edge 1b of the second wipe 1, preventing the front edge 1b of the second wipe 1 from being lifted excessively (
The resistance of the pressing member 4 is ensured to be uneven between the left-hand side and the right-hand side with the virtual straight line x therebetween. Therefore, starting from the side where the resistance acts more, the separation between the first wipe 1 and the second wipe 1 begins, and these wipes 1 continue to separate from each other in the remaining section. In other words, the wipe dispenser D of this embodiment can smoothly separate the first wipe 1 from the second wipe 1 (
In the first example, the pressing portion 6 of the pressing member 4 is in abutment with the upper surface 2a of the stacked body 2 at the left-hand side with respect to the virtual straight line x extending between the left-hand side and the right-hand side as shown in
Moreover, an additional resistance application portion 8 that generates frictional force when the wipes 1 are pulled out is formed in the pressing member 4. In other words, the wipes 1 are pulled out of the storage body 3 through this additional resistance application portion 8 and the dispenser port 3h.
The additional resistance application portion 8 is configured with a large resistance portion 8a and a small resistance portion 8c that apply frictional force in the passage of the wipes 1, in which the frictional force of the large resistance portion 8a is greater than that of the small resistance portion 8c. In addition to this, in the first example, the large resistance portion 8a is located on the side where resistance induced by the biasing force is present, with the side having the virtual straight line x therebetween.
In the first example, the small resistance portion 8c is practically configured by a circular hole that is big enough to allow each of the wipes 1 to be picked up. The large resistance portion 8a, on the other hand, is in the shape of a split groove that has its groove end communicated with the small resistance portion 8c and extends toward the pressing portion 6 of the pressing member 4. The large resistance portion 8a has front and rear groove edges along its extending direction and a plurality of sawtooth edges 8b that are arranged in the horizontal direction with spaces therebetween.
Therefore, in the first example, each of the wipes 1 passing through the additional resistance application portion 8 can be applied with large frictional force by the sawtooth edges 8b of the large resistance portion 8a at the pressing portion 6 side of the pressing member 4. With this mechanism, therefore, the first wipe 1 and the second wipe 1 can reliably be separated from each other. In addition, on the other side away from the pressing portion 6 of the pressing member 4, the small resistance portion 8c allows the second wipe 1 to be lifted up moderately.
In the second example shown in
In the third example shown in
In the fourth example shown in
The opening member 25 is integrated with the outlet member 3f. A fragile portion 26 having a V-shaped cross section is formed over the entire circumference of the outer periphery of the opening member 25. A pull-top ring 27 that can be pulled outward by a fingertip is integrated with the opening member 25.
In the unused state of the wipe 1 dispenser D in which the opening member 25 is not yet removed from the dispenser port 3h, the dispenser port 3h is sealed with the opening member 25. When the pull-top ring 27 is pulled outward, the fragile portion 26 collapses by shear failure and the opening member 25 is removed to the outside, creating the state in which the wipes 1 can be pulled out of the storage body 3 through the dispenser port 3h of the outlet member 3f.
In the fourth example, the pair of retaining members 24 protrudes from the rear surface of the opening member 25 (i.e., the surface that faces the inside of the storage body 3) toward the inside of the storage body 3. The retaining members 24 keep the pressing member 4 pulled toward the outlet member 3f against the biasing force, so that the pressing member 4 is not pressed against the stacked body 2.
In the illustrated example, each of the retaining members 24 is in the shape of a thin rod protruding from the rear surface side of the opening member 25 and is connected to the opening member 25, as shown in
As shown in
Such a configuration in which the pressing member 4 of the wipe 1 dispenser D kept pulled toward the vicinity of the rear surface of the outlet member 3f enables smooth execution of the work processes in the process of manufacturing the wipe 1 dispenser D. In other words, such a configuration can reduce the possibility that the pressing member 4 might carelessly project toward the inside of the storage body 3 during the work processes performed after the pressing member 4 is kept pulled toward the vicinity of the rear surface of the outlet member 3f. Therefore, the step of fixing the storage body 3 and the outlet member 3f to each other, the step of packing the stacked body 2 in the storage body 3 to which the outlet member 3f is fixed, and various other steps can be executed smoothly and easily using an automatic manufacturing machine.
As shown in
Although not shown, the retaining members 24 can each be configured with an adhesive for adhering the rear surface of the opening member 25 to the pressing member 4. In such a case, the opening member 25 and the pressing member 4 are formed into the shapes that enable the adhesion with the adhesive (e.g., in the form of sheets, etc.). In the unused state of the wipe 1 dispenser D of this configuration in which the dispenser port 3h is sealed with the opening member 25, the rear surface of the opening member 25 and the pressing member 4 are adhered to each other, and the pressing member 4 is kept pulled toward the vicinity of the rear surface of the outlet member 3f. Then, once the opening member 25 is removed from the dispenser port 3h, the adhesion between the opening member 25 and the pressing member 4 is released, pressing the pressing member 4 against the stacked body 2.
The present invention is not limited to the foregoing examples and encompasses all the aspects included in the concept of the present invention described in the claims.
Number | Date | Country | Kind |
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PCT/JP2013/001700 | Mar 2013 | JP | national |
PCT/JP2013/067740 | Jun 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/056249 | 3/11/2014 | WO | 00 |