Information
-
Patent Grant
-
6295689
-
Patent Number
6,295,689
-
Date Filed
Wednesday, December 2, 199826 years ago
-
Date Issued
Tuesday, October 2, 200123 years ago
-
Inventors
-
-
Examiners
Agents
- Millemann; Audrey A.
- Gerber; Joseph E.
-
CPC
-
US Classifications
Field of Search
US
- 015 1431
- 015 1441
- 015 1442
- 015 2359
- 015 2358
- 015 245
- 015 2451
-
International Classifications
-
Abstract
The wipe-down knife herein is assembled upon an elongate handle, one end of which is fitted with a generally cylindrical blade-supporting head. The head has a collar and lever arm on one end for securely engaging the handle shaft, and a pair of closely opposed pads and a pivot pin on its other end for engaging a blade-supporting plate. A bracket which grasps the blade at its base is affixed to the blade-supporting plate. The blade is wide and flexible, projecting from the blade support at a right angle to the longitudinal axis of the knife's handle. The blade curves away from the blade-supporting bracket at a right angle, such that the plane of the blade's working edge is parallel with the handle's longitudinal axis.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to hand tools for smoothing-out pastey and plastic substances on planar surfaces, and more specifically to wipe-down knives for smoothing wet plaster and other finishing compounds during drywall construction.
2. Description of the Related Art
In the phase of residential and commercial building construction in which the interior wall surfaces are applied to supporting studs, sheet rock panels are nailed or screwed to the studs and then the seams therebetween are taped-over and plastered. After tape and plaster are applied to the seams, the surface of each seam must be wiped-down to give it a finished surface appearance and to prepare it for the application of paint.
The wipe-down phase of drywall construction is commonly carried out with the use of a short hand trowel. However, using a hand trowel for wipe-down purposes has many drawbacks. For example, most hand trowels have a relatively short blade which requires the user to make multiple horizontal passes back and forth across the seam to yield a ridge-free seam surface appearance. Further, on walls where the ceiling height is over eight feet, or so, the user must climb upon a ladder, scaffold or other apparatus to reach and wipe-down the seams.
Various long-handled trowels have been proposed, but these are generally clumsy and more difficult to control as their handles get longer. And, despite their long handles, it is difficult to apply the blade of a long-handled trowel to a wall surface at the proper angle to smooth-out plaster.
The apparatus of U.S. Pat. No. 4,817,229 issued to Sedillo in 1989, comprises a swiveling, short-edged, semicircular-shaped trowel blade on a long handle pole for wiping-down high seams. Sedillo's apparatus attempts to address the problem of achieving the correct blade-to-wall angle when using a long-handled trowel, but it is difficult to use and lacks the durability the journeyman drywall specialist would normally expect of his or her tools. Further, Sedillo's short blade makes it necessary to use a great many individual strokes in smoothing out a plaster surface. This makes it difficult to avoid telltale ridges between strokes.
Several long-bladed trowels have been proposed for the purpose of reducing the number of strokes required to finish a plaster surface. However, those constructed of metal are too heavy and not sufficiently flexible because, when thinner sheets of metal are used, these tend to deform upon being bolted as securely as necessary to an elongate blade-supporting bar. Securely bolting a thin metal blade along one edge tends to warp the opposing edge and make it wavy; this results in a wavy pattern in the plaster surface being worked. The same has been found in experimenting with over-sized plastic blades.
Thus, it appears that a need exists for a wipe-down knife fit for use in all drywall seam-finishing operations, no matter the height of the wall being finished.
SUMMARY OF THE INVENTION
The wipe-down knife of the present invention is adapted to overcome the above-noted shortcomings and to fulfill the stated needs. It is assembled upon an elongate handle, one end of which is fitted with a generally cylindrical, blade-supporting head. The head has means on one end for securely engaging the handle shaft and means on its other end for engaging blade-supporting apparatus. The blade support comprises a plate and bracket which grasp the blade at its base. The blade is wide and flexible, projecting from the blade support at a right angle to the longitudinal axis of the knife's handle, and curving roughly 90 degrees such that the plane of its working edge is parallel with the handle's longitudinal axis.
It is an object of the present invention to provide a wipe-down knife that is easier to use than earlier tools in finishing drywall in high-ceilinged rooms.
It is a further object of the present invention to provide a wipe-down knife that is more versatile and durable than earlier tools available to the drywall specialist.
Still a further object of the present invention is to provide a wipe-down knife having interchangeable parts of different sizes, so that the drywaller needing a tool having a shorter or longer handle, or a wider or narrower blade, is able to adapt the tool with an interchangeable part best suited to his or her immediate purpose.
Another object of this invention is to provide a blade-supporting assembly for an over-sized wipe-down knife blade which assures that the working edge remains straight and waveless.
Yet another object of this invention is to provide a long-handled tool with an adjustable, flexible blade suited to many different purposes in a wide array of skills, tasks, industries, professions and arts.
Still further objects of the inventive wipe-down knife disclosed herein will be apparent from the drawings and following detailed description thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of the wipe-down knife of the invention.
FIG. 2
is a rear elevational view of the wipe-down knife of the invention, showing its working face and showing the range of motion of its blade in dashed lines.
FIG. 3
is a side elevational view, partially in cross-section, of the inventive wipe-down knife as it is shown in
FIG. 2
, the cross-section being taken on line
3
—
3
.
FIG. 4
is an enlarged detail view taken from the cross-sectional portion of
FIG. 3
showing the ribs on the non-working surface of the blade.
FIG. 5
is a cross-sectional view of the blade base-grasping bracket, alone.
FIG. 6A
is an exploded, partial, perspective view of the head and blade-mounting plate of the wipe-down knife of the invention.
FIG. 6B
is an exploded, partial, perspective view, continuing from
FIG. 6A
, showing the blade and blade base-grasping bracket of the wipe-down portion of the invention.
FIG. 7
is a side elevational view of the entire head portion of the wipe-down knife of the invention.
FIG. 8
is a front elevational view of the head portion shown in FIG.
7
.
FIG. 9
is a cross-sectional view of the head of
FIG. 7
, taken on line
9
—
9
thereof.
FIG. 10
is a side elevational view of a first alternative embodiment of the wipe-down knife of the invention, having an angled blade-mounting plate.
FIG. 11
is a front elevational view of an alternative blade-mounting plate having a hinge incorporated therein.
FIG. 12
is an enlarged, fragmentary, partially cross-sectional sectional, side elevational view of the hinged blade-mounting plate of
FIG. 11
incorporated into a second alternative wipe-down knife.
FIG. 13
is a side elevational view of the second alternative wipe-down knife of
FIG. 11
, showing the hinged blade-mounting plate in a flexed posture.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now specifically to the drawings,
FIGS. 1 through 6A
and
6
B show a first embodiment of the inventive wipe-down knife, which is generally identified herein with the reference numeral
10
.
Wipe-down knife
10
is assembled from five primary components: handle shaft
12
; head
14
; blade-mounting plate
16
; blade base-grasping bracket
18
; and, blade
20
.
Handle shaft
12
is preferably fashioned from a straight length of tubular aluminum stock, roughly 1.375 inches in diameter, and 0.035 inch thick. The length of handle shaft
12
will commonly be approximately two feet, or so. However, when a longer reach is required, as when ceilings are higher than about 10 feet, greater lengths of tubular stock may be employed in the construction of handle shaft
12
. Likewise, for jobs in tight spaces or of minimal height, handle shafts one foot, or less, may suffice. It is also contemplated that multiple, interchangeable, different-length handle shafts
12
, each having inside and outside diameters identical to the others may be kept at the ready to meet differing needs as they arise. Each such handle shaft
12
, having inside and outside diameters equal to all others, would mate equally well with head
14
. It is further contemplated that handle shaft
12
may be comprised of a plurality of separate lengths of tubular stock, each being able to be securely bound to the next with a connector or adapter (not shown), many types of which are well known in the art. Such subunits employed to create a handle shaft of custom length may be of equal or unequal length. The terminal end of handle shaft
12
, opposite the end which receives head
14
, may be fitted with any of a variety of known plugs or covers (not shown). Alternative handle shaft constructions comprised of different materials, such as steel or plastic, are also envisioned. Further, a handle shaft having a solid body throughout, but having a hollow end able to receive head
14
, would also likely work satisfactorily.
Head
14
is a unitary structure having an elongate, generally cylindrical shape, with a diameter approximately the same as the outer diameter of handle shaft
12
. Head
14
is shown separately in
FIGS. 7 and 8
.
Head
14
is constructed of durable, molded plastic. A combination of polypropylene mixed with 30-40% glass fiber has been found to yield a sufficiently durable product. However, it is contemplated that head
14
may be made from other rigid substances, such as metal, and some woods.
The rearward portion of head
14
is adapted to engage the open end of handle shaft
12
, and the forward portion is adapted to have blade-mounting plate
16
affixed thereto. These opposed portions or ends of head
14
are identified herein with reference numerals
22
and
24
, respectively. Handle-engaging portion
22
of head
14
comprises roughly two-thirds of head
14
's length and is comprised of two primary components, tapered collar
26
and lever arm
28
.
Tapered collar
26
is a frustoconically-shaped structure, tapered such that its diameter decreases from handle end edge-abutting step
30
toward handle-engaging end
22
of head
14
. Collar
26
's largest diameter is directly adjacent abutting step
30
, where it is preferably the same diameter as, or slightly larger than, the inside diameter of handle shaft
12
. The diameter of collar
26
's smaller end is preferably about 0.003 inch less than collar
26
's larger end. Ultimately, collar
26
should be shaped and dimensioned such that, when inserted into the open end of handle shaft
12
and driven in an axial direction toward the handle's opposite end, collar
26
seats snugly in secure frictional engagement with the inside wall of handle shaft
12
immediately adjacent its end edge. Collar
26
should reach its most secure fit within handle shaft
12
just as the end edge
32
of handle shaft
12
approaches and abuts handle end edge-abutting step
30
. The depth of step
30
, from the uniform diameter of the cylindrical portion of head
14
's blade-mounting portion
24
, to the diameter of the largest portion of collar
26
is approximately 0.035 inch, the same thickness as the tube stock from which handle shaft
12
is fashioned. And, the diameter of blade-mounting portion
24
of head
14
is the same as the outside diameter of handle shaft
12
. Thus, when collar
26
of head
14
is fully seated within the open end of handle shaft
12
, and when handle shaft
12
's end edge
32
abuts step
30
, a relatively unbroken, cylindrical surface of uniform diameter from handle shaft
12
through to blade-mounting portion
24
of head
14
results.
Lever arm
28
of head
14
seats deeper within handle shaft
12
than collar
26
. As shown in
FIGS. 8 and 9
, lever arm
28
is cruciform in cross-section, being comprised of four elongate, equally-dimensioned, generally rectangular components
34
, each rectangular component
34
projecting radially at a right angle to its two most closely adjacent components
34
. Each rectangular component also bears a radially-projecting shoe
36
on its outermost, endmost edge. Each shoe
36
is slightly tapered in a manner which causes a cross-section taken closer to the end of lever arm
28
to have a smaller width than a cross-section taken farther from lever arm
28
's end. Lever arm
28
's maximum width, including shoes
36
, should be the same or slightly less than the inside diameter of handle shaft
12
, such that it slides easily but snugly into handle shaft
12
and seats securely therein.
Head
14
's tapered collar
26
and lever arm
28
cooperate to keep head
14
securely seated within the end of handle shaft
12
. As force is directed in a radial direction against the blade-mounting end
24
of head
14
, as commonly occurs in the normal use of wipe-down knife
10
, collar
26
acts as a fulcrum and lever arm
28
's shoes
36
brace against the opposite portion of inner surface of handle shaft
12
deep within its length.
Head
14
's blade-mounting portion
24
is uniformly cylindrical near step
30
. But, moving forward, blade-mounting portion
24
loses its radial symmetry and flattens out into a pair of identical, projecting, paddle-like pad
38
of a width somewhat greater than the diameter of the rest of head
14
. Pads
38
are of equal thickness; and, they are parallel and closely opposed to one another, such that a deep, planar slot
40
of uniform width is defined therebetween. Slot
40
is parallel to head
14
's longitudinal axis. The depth of slot
40
is preferably such that its bottom edge
42
resides at about the point where the cross-section of head
14
's blade-mounting portion transforms from a circular toward a flattened shape.
Each flattened pad
38
includes a centrally-placed, transverse aperture
44
. Apertures
44
are aligned with one another such that a pivot pin
46
may be passed therethrough to span slot
40
in a direction perpendicular to head
14
's longitudinal axis. Pivot pin
46
must include some means for drawing pads
38
toward one another, thus narrowing slot
40
, and for fixing pads
38
in place in their movement toward one another. Thus, pivot pin
46
may conveniently be a common fastener such as a machine screw, or the like, employed with cooperating, domed, compression washer
48
(also sometimes referred to as a button washer) ; flat washer
50
; and, hex nut
52
. This is shown in FIG.
6
A. The length of pivot pin
46
should be sufficient to permit it to pass through both adjacent pads
38
as well as to permit a portion of its threaded end to project beyond the outer face of the pad
38
opposite that where the head of pivot pin
46
is seated. As the machine screw of pivot pin
46
is tightened, compression washer
48
tends to exert back-pressure against the screw's head and against flat washer
50
, thus tending to hold the machine screw in position and keep it from loosening during use. Thus, compression washer
48
serves a tension-retaining function in the operation of pivot pin
46
.
For convenience in tightening pivot pin
46
, one pad
38
may include boss
54
surrounding its aperture
44
, wherein boss
54
includes a hex-shaped cutout
56
for receiving and retaining hex nut
52
. This is best viewed in
FIGS. 7 and 8
.
Slot
40
receives planar, T-shaped, rigid blade-mounting plate
16
. Blade-mounting plate
16
is constructed from rigid metal stock, preferably aluminum, having a thickness which permits plate
16
to be slidingly received in slot
40
with slight friction from the inner surfaces of both flattened pads
38
. Blade-mounting plate
16
's central lobe
58
includes pivot pin aperture
60
. Aperture
60
is preferably located deep enough within the planar surface of blade-mounting plate
16
, i.e. as far as possible from its outer edges, such that a substantial amount of surface area surrounds aperture
60
on all sides. This is to assure that, when blade-mounting plate
16
is assembled with head
14
by passing pivot pin
46
through apertures
44
and aperture
60
as shown in
FIG. 6A
, there is sufficient surface area of the inner faces of pads
38
in contact with the surfaces of blade-mounting plate
16
to permit plate
16
to be securely grasped by pads
38
and held in any desired position.
The force with which pads
38
impinge upon blade-mounting plate
16
is adjustable by turning the screw head of pivot pin
46
. As desired, pads
38
may be drawn tightly toward one another to grasp plate
16
very firmly, or they may be loosened to permit plate
16
to pivot freely side-to-side in slot
40
. However, ideally, pivot pin
46
should be tightened to a point which permits plate
16
to retain a fixed position under normal working conditions, but which permits the position of plate
16
in slot
40
to be changed at will by the user, without the need to resort to turning the screw head or otherwise adjusting the tension with which pivot pin
46
draws pads
38
toward one another. Thus, pads
38
and pivot pin
46
of head
14
's blade-mounting end
24
cooperate to function as an adjustable yoke, fixing blade-mounting plate
16
inextricably in slot
40
such that plate
16
is rotatable through a wide, planar arc, yet permitting plate
16
's position to be fixed at any desired point throughout that arc.
Blade base-grasping bracket
18
is an elongate structure oriented transverse to the longitudinal axis of wipe-down knife
10
, as established by handle shaft
12
. That is, bracket
18
's own longitudinal axis is perpendicular to the longitudinal axis of handle shaft
12
. Bracket
18
has a generally L-shaped cross-section adapted to engage the base of blade
20
and to cooperate with blade-mounting plate
16
as a blade support structure. Bracket
18
is comprised of a first planar panel
62
projecting in a first plane perpendicular to bracket
18
's longitudinal axis, and a second planar panel
64
, integral with first panel
62
at a common apex
66
, projecting in a second plane perpendicular to bracket
18
's longitudinal axis. The second plane in which second planar panel
64
resides is also generally perpendicular to the plane in which first panel
62
resides. First and second panels
62
and
64
are preferably integral with one another; i.e., bracket
18
is preferably a unitary structure.
Closer examination of bracket
18
reveals that second panel
64
projects farther from apex
66
than first panel
62
, and that second panel
64
is folded back upon itself toward the interior angle
68
of apex
66
. The folded-back portion
70
of the farther-projecting second panel
64
is parallel to, but spaced apart from, the primary, base portion
72
of second panel
64
which is closer to apex
66
. Thus, a slot-shaped space
73
is defined between the folded-back portion
70
of second panel
64
and the primary, base portion
72
thereof. However, the terminal end edge
74
of folded-back portion
70
falls short of abutting first panel
62
, thus leaving the opening necessary for nesting the base of blade
20
within bracket
18
.
Satisfactory results have been achieved from a bracket
18
constructed of polycarbonate plastic, although now-known or later-discovered materials may work as well or better in performing the function of this element of the invention.
Blade
20
is constructed from a substantially rectangular sheet of polycarbonate plastic approximately 0.070 inch thick. Once molded into its permanent working form, blade
20
's shape is best described from the viewpoint of looking at its side edge, as in
FIG. 3
, as it is from this view that the majority of blade
20
's salient features may be viewed. This is adequate, as all surfaces of blade
20
have a straight axis which is substantially parallel to the length of blade base-grasping bracket
18
.
Overall, blade
20
has a generally L-shaped cross-section. Blade
20
has an anchor tab
76
at its base which is received securely within the slot-shaped space
73
between the folded-back portion
70
and the primary, base portion
72
, of second panel
64
. A right-angled nesting portion
78
of blade
20
directly adjacent to anchor tab
78
is adapted to seat nestingly against interior angle
68
of blade base-grasping bracket
18
's apex
66
. Immediately adjacent to nesting portion
78
, and farther from anchor tab
78
, blade
20
has a curved hinge portion
80
. Curved hinge
80
comprises an arced bend of approximately 90 degrees. The working edge portion
82
of blade
20
projects straight away from curved hinge
80
, and extends therebeyond for several inches.
Blade
20
has a working face
84
and a non-working face
86
. Working face
84
of blade
20
is that face intended and adapted to be pressed against a wall surface in the use of wipe-down knife
10
. Working face
84
is contiguous with the outer surface of the arc of curved hinge
80
. Non-working face
86
is the surface of blade
20
opposed to working face
84
, i.e. the face contiguous with the inner surface of the arc of curved hinge
80
. Working face
84
is smooth-surfaced. In contrast, a plurality of closely-spaced ridges
88
cover substantially the entirety of non-working face
86
. Ridges
88
are shown in the enlargement of FIG.
4
. The portion of non-working face
86
covered with ridges
88
is identified with the bracket numbered
89
in FIG.
3
. Ridges
88
do not cover any portion of the inside or outside arcs of curved hinge
80
. Ridges
88
are parallel to working edge
82
; they serve to make the planar portion of blade
20
stiffer than the more flexible, non-ridged, curved hinge portion
80
. This combination of flexible and less-flexible portions in blade
20
is preferred to achieve the optimum comfortable workability of wipe-down knife
10
.
Blade
20
and blade base-grasping bracket
18
are affixed to blade-mounting plate
16
with several blade-fastening screws
90
. This is shown in
FIGS. 1
,
3
,
6
A and
6
B. Blade-fastening screws
90
pass through blade-fastening apertures
92
in blade-mounting plate
16
. Cooperating apertures
94
in blade base-grasping bracket
18
, and apertures
96
in anchor tab
76
at the base of blade
20
, register with apertures
92
in plate
16
. Screws
90
are held securely in place through apertures
92
,
94
and
96
with button washers
98
at the head-ends of screws
90
and, at their opposed, threaded ends, with nylon-lined, locking hex nuts
100
. Locking nuts of the type sold under the Nylock brand name work satisfactorily for this purpose.
The preferred material for construction of blade
20
is polycarbonate plastic. However, other now-known or later-discovered materials may work satisfactorily in construction of blade
20
. For example, a thin, spring steel blade may work better than normally expected when incorporated into the apparatus disclosed herein.
It is also contemplated that blades of different sizes constructed in accordance with the foregoing disclosure may be employed for different purposes. Wider blades, and blades with greater distances between their anchor tabs
76
and working edges
82
, may all have specific uses. And, a number of these may be kept handy as interchangeable parts of a versatile drywall specialist's toll kit.
Although the foregoing disclosure sets forth the construction of a preferred embodiment of the wipe-down knife of the invention, several alternative versions thereof are contemplated. For example,
FIG. 10
shows a second embodiment
102
of the invention having a bent, offset, blade-mounting plate
104
. Bent plate
104
is very similar to the earlier-disclosed blade-mounting plate
16
, except that it is creased along a line transverse to the longitudinal axis of wipe-down knife
102
, just below bent plate
104
's row of fastening apertures
92
. The extent of the offset in bent plate
104
is a matter of choice, but it has been found that a 33-degree bend provides a comfortable average angle for the user. This angle makes it easier for the user to stand back, away from the wall being worked while wiping it down. This embodiment is also more comfortable to use as a spray shield, to cover an object such as a door or window frame next to a wall being sprayed with paint or plaster.
Yet a third embodiment
106
of the invention is shown in
FIGS. 11
,
12
and
13
. Therein, an alternative, flexible blade-mounting plate
108
is shown to have a butt-type hinge
110
incorporated therein. Flexible plate
108
is comprised of two separate subcomponents: head-engaging portion
112
; and, blade assembly-engaging portion
114
. These roughly correspond to the lower and upper portions, respectively, of plate
16
shown in FIG.
6
A. Hinge
110
connects plate portions
112
and
114
.
Hinge
110
further includes a mechanism which permits the user to set plate portions
112
and
114
securely at any desired angle with respect to one another. For example, for wiping-down ceilings and walls, it is most convenient if plate portions
112
and
114
are set at a 33-degree angle. However, for skip troweling a wall, the user needs to be closer to the wall surface, so an 11-degree angle between plate portions
112
and
114
is best for that purpose.
The mechanism that permits portions
112
and
114
at any desired angle is frictional brake
116
. As shown in
FIG. 12
, frictional brake
116
includes a generally rectilinear housing
118
affixed rigidly to head-engaging portion
112
and covering a portion of hinge
110
. As is well-known in the art of such hinges, a resilient block
120
resides within housing
118
and impinges upon the knuckle of the opposing hinge portion, i.e. upon knuckle
122
of blade assembly-engaging portion
114
. Resilient block
120
should exert sufficient frictional force against the surface of knuckle
122
to permit a user to set a desired angle between plate portions
112
and
114
, and to permit that angle to stay fixed during third embodiment
106
's intended use. It is contemplated that the frictional force needed to keep plate portions
112
and
114
in place may be different for different purposes. For example, if third embodiment
106
is simply used as a paint shield, a great amount of frictional force is not needed to keep hinge
110
in place. However, for troweling and wiping-down wet plaster and other finishing compounds, greater resistance against displacement of plate portions
112
and
114
will be necessary. Thus, frictional brake may be constructed accordingly.
Further, other known mechanisms may be used to improve the action of the hinged blade-mounting plate of third embodiment
106
. For example, plate portions
112
and
114
in third embodiment
106
may be hingedly fastened together with any of a known variety of ratcheting hinges having multiple secure set points throughout a given arc. Hinges of the type having a pair of opposed finger-and-thumb tabs able to be squeezed toward one another against spring pressure to release plates
112
and
114
and let them swivel freely are contemplated. This type of hinge would re-set the angle of plates
112
and
114
securely, once the finger-and-thumb tabs were released.
In use, all embodiments of the inventive wipe-down knife operate similarly in the respect that their blades
20
are able to swivel side-to-side, as shown in FIG.
2
. Although
FIG. 2
only illustrates the range of blade
20
's motion to one side, the construction disclosed herein makes blade
20
able to travel between two fully-opposed positive-stop positions on opposite sides of handle shaft
12
.
The foregoing detailed disclosure of the inventive wipe-down knife in its various embodiments is considered as only illustrative of the preferred embodiment of, and not a limitation upon the scope of, the invention. Neither is its identification as a “wipe-down knife” herein intended to limit the scope of the claims or the invention. Those skilled in the art will envision many other possible variations of the structure disclosed herein that nevertheless fall within the scope of the following claims. For example, different materials may be used in construction of the invention, and all of its elements may be fashioned in different sizes to suit certain purposes.
And, alternative uses for this inventive apparatus may later be realized. For example, in arts or crafts where a spray shield of any type is necessary, the apparatus herein may be used beneficially. And, it would also be a helpful tool in any practice or profession which requires pastey or plastic substances to be spread over a surface or smoothed-out. Yet further, head
14
may be useful for a wider range of purposes than disclosed herein. Indeed, in any case where a planar member must be supported on the end of a handle shaft, use of head
14
may yield superior results. Accordingly, the scope of the invention should be determined with reference to the appended claims, and not by the examples which have herein been given.
Claims
- 1. A blade base-grasping bracket for a wipe-down knife, comprising:a. a first planar panel projecting in a first plane perpendicular to a longitudinal axis of said bracket; and, b. a second planar panel, integral with said first panel at an apex, projecting in a second plane perpendicular to said bracket's longitudinal axis, said second plane also being generally perpendicular to said first plane, whereby said bracket has a generally L-shaped cross section, wherein said second panel of said bracket projects farther from said apex than said first panel and is folded back toward an interior angle of said apex, such that said folded-back portion of said farther-projecting second panel is parallel to, but spaced apart from, a portion of said second panel which is closer to said apex, thus defining a slot-shaped space therebetween, and wherein a terminal end edge of said folded-back portion of said second panel falls short of abutting said first panel.
- 2. A blade assembly for a wipe-down knife, comprising:a. an elongate blade base-grasping bracket having a generally L-shaped cross-section comprised of first and second planar panels projecting from an apex, wherein said second panel of said bracket projects farther from said apex than said first panel and is folded back toward an interior angle of said apex, such that said folded-back portion of said farther-projecting second panel is parallel to, but spaced apart from, a portion of said second panel which is closer to said apex, thus defining a slot-shaped space therebetween, and wherein a terminal end edge of said folded-back portion of said second panel falls short of abutting said first panel; and, b. a blade comprising: i. an anchor tab at a base of said blade, said tab being adapted to be received securely within said slot-shaped space bound by opposed inner surfaces of said folded-back second panel of said blade base-grasping bracket; ii. a right-angled nesting portion, integral with and directly adjacent to said anchor tab, adapted to seat nestingly against said interior angle of said apex of said blade base-grasping bracket; iii. a curved hinge portion integral with and directly adjacent to said right-angled nesting portion; and, iv. a working edge portion integral with and directly adjacent to said curved hinge portion.
- 3. The blade assembly of claim 2, wherein said blade base-grasping bracket and all portions of said blade have substantially the same width.
- 4. The blade assembly of claim 2, wherein said blade has a substantially uniform thickness throughout.
- 5. The blade assembly of claim 2, wherein said blade has a plurality of elongate thickened portions parallel to said working edge.
- 6. The blade assembly of claim 2, wherein said working edge portion of said blade has a working face and a non-working face, and wherein said non-working face includes a plurality of ribs parallel to said working edge.
- 7. The blade assembly of claim 2, wherein all surfaces of said blade have an axis which is substantially parallel to the length of said blade base-grasping bracket.
- 8. A wipe-down knife, comprising:a. a handle having a longitudinal axis, a proximal end and a distal end; b. a blade comprising a first planar portion and a second planar portion, said second planar portion being disposed to said first planar portion such that said blade has an L-shaped cross-section; c. means for mounting said blade to said handle's distal end such that said first planar portion of said blade is moveable between being disposed transverse to said handle's longitudinal axis and being disposed substantially parallel to said handle's longitudinal axis, and wherein said second planar portion is disposed such that, as said blade is moved, said second planar portion remains parallel to said handle's longitudinal axis.
- 9. A wipe-down knife, comprising:a. a handle having a proximal end and a distal end; b. a head at said distal end of said handle, said head having a longitudinal axis, said head also having a slot therein which is open at a distal end of said head and disposed in a plane parallel to said head's longitudinal axis; c. a blade mounting plate disposed swivelingly in said slot in said head; d. a blade mounted upon said blade mounting plate, said blade having a first planar portion which is affixed to said blade mounting plate and which, as said blade mounting plate is swiveled in said slot, is moveable between being disposed transverse to said head's longitudinal axis and being disposed parallel to said head's longitudinal axis, said blade also having a second planar portion which is disposed distally and which, as said blade mounting plate is swiveled in said slot, remains parallel to said head's longitudinal axis.
- 10. The wipe-down knife of claim 9, wherein said blade mounting plate is T-shaped.
- 11. The wipe-down knife of claim 9, wherein said blade is mounted upon said blade mounting plate with a blade base-grasping bracket.
- 12. The wipe-down knife of claim 11, wherein said blade base-grasping bracket comprises:a. a first planar panel projecting in a first plane perpendicular to a longitudinal axis of said bracket; and, b. a second planar panel, integral with said first panel at an apex, projecting in a second plane perpendicular to said bracket's longitudinal axis, said second plane also being generally perpendicular to said first plane, whereby said bracket has a generally L-shaped cross section, wherein said second panel of said bracket projects farther from said apex than said first panel and is folded back toward an interior angle of said apex, such that said folded-back portion of said farther-projecting second panel is parallel to, but spaced apart from, a portion of said second panel which is closer to said apex, thus defining a slot-shaped space therebetween, and wherein a terminal end edge of said folded-back portion of said second panel falls short of abutting said first panel.
- 13. A head for a wipe-down knife, comprising:a. means for engaging a support for a wipe-down knife blade; and, b. means for mounting said head securely in an open end of a tubular handle, wherein said tubular handle-engaging means includes means for engaging an end edge of a tubular handle, and further includes means adapted to seat deep within said tubular handle and to brace against an inner surface of said tubular handle in response to radially-directed force against said means for engaging a support for a wipe-down knife.
- 14. The head of claim 13, wherein said means for engaging an end edge of a tubular handle comprises a slightly tapered portion of said head, shaped and dimensioned for secure frictional engagement with a portion of an inner surface of said tubular handle immediately adjacent to said end edge of said tubular handle when said head is driven axially toward said handle, said means for engaging an end edge of a tubular handle further comprising a step adapted to abut said end edge of said tubular handle when said head is driven axially toward said handle.
- 15. The head of claim 13, wherein said means adapted to seat deep within said tubular handle comprises an elongate lever arm including a plurality of radially-projecting shoes at said lever arm's end, each shoe being adapted to brace against a different portion of said inner surface of said tubular handle in response to differently-directed radial force against said means for engaging a support for a wipe-down knife.
- 16. The head of claim 15, wherein said lever arm is cruciform in cross-section, being comprised of four elongate, generally rectangular components, each rectangular component projecting radially at a right angle to its two most closely adjacent components, and each bearing one of said radially-projecting shoes on an outermost, endmost edge.
- 17. A head for a wipe-down knife, comprising:a. means for engaging a support for a wipe-down knife blade, wherein said blade support-engaging means includes means for permitting a support for a wipe-down knife blade to rotate through a planar arc; and, b. means for mounting said head securely in an open end of a tubular handle.
- 18. A head for a wipe-down knife, comprising:a. means for engaging a support for a wipe-down knife blade, wherein said blade support-engaging means comprises a yoke having a pair of parallel pads and a transverse pivot pin through said pads; and, b. means for mounting said head securely in an open end of a tubular handle.
- 19. The head of claim 18, further including selectively adjustable means for drawing said yoke's pads closer to one another, whereby said pads may be caused to impinge upon a blade support disposed therebetween.
- 20. The head of claim 19, wherein said selectively adjustable means for drawing said yoke's pads closer to one another comprises a pivot pin including a threaded portion projecting past an outer surface of a pad of said yoke; a tension-retaining washer engaged with said pin's threaded portion; and, a threaded nut adapted for engagement with said pivot pin.
- 21. A head for a wipe-down knife, comprising:a. means for engaging a support for a wipe-down knife blade, wherein said support-engaging means comprises a planar slot in a distal end portion of said head, and further, wherein said slot defines and separates a pair of projections projecting from said head, said support engaging means further comprising aligned, fastener-receiving apertures transverse to said slot and through said projections; and, b. means for mounting said head securely in an open end of a tubular handle.
- 22. The head of claim 21, wherein each said projection is generally planar and includes a widened portion at its distal end.
US Referenced Citations (11)
Foreign Referenced Citations (1)
Number |
Date |
Country |
4447503 |
Nov 1995 |
DE |