1. Technical Field
The present disclosure relates to technology for wiping ink or other fluid accretions from the nozzle face of a fluid ejection head.
2. Related Art
Inkjet printers are one type of fluid ejection device having a fluid ejection head for ejecting ink or other fluid. Ink and foreign matter such as paper dust may accrete on the nozzle face of the inkjet head (fluid ejection head) in an inkjet printer. One method of the related art used to prevent problems caused by such accretions is to wipe the nozzle face with the edge of a wiper blade made from rubber or other elastic material and remove the accretions.
JP-A-2001-30507 describes a device having a wiper for each nozzle head in an inkjet printer having four nozzle heads that eject different colors of ink. Each wiper is mounted on a wiper carrier, and a wiper moving means is provided for each wiper carrier. Each wiper moving means can be driven independently. The nozzle heads that need wiping can therefore be wiped selectively.
JP-A-2011-104979 describes an inkjet printer having a wiper unit. In addition to a wiper, the wiper unit described in JP-A-2011-104979 has a wiper cleaner for cleaning the wiper. The wiper unit has a maintenance unit motor as a drive source, and moves the wiper and wiper cleaner in conjunction with each other by means of a cam mechanism. More specifically, the wiper is cleaned once before wiping the nozzle face because the wiper rises while sliding in contact with the wiper cleaner. Furthermore, because the wiper cleaner moves vertically after the wiping operation, the wiper is cleaned twice.
JP-A-2011-104979 teaches a wiper unit having a wiper cleaner for removing ink and other accretions from the wiper, and uses a single motor to move the wiper cleaner and the wiper. However, because both the wiper and the wiper cleaner move vertically, the wiper cleaner may not be able to reliably remove ink and other accretions from the wiper. JP-A-2011-104979 is also silent about processing the ink and other accretions transferred to the wiper cleaner, and the wiping ability of the wiper cleaner and wiper may be impaired. The ink and other accretions transferred to the wiper cleaner may also be transferred back to the wiper.
To selectively wipe the plural head units (nozzle heads), the wiper unit disclosed in JP-A-2001-30507 drives each wiper with an individual moving means to wipe. However, a configuration having an actuator for each wiper has many parts, is structurally complex, and is difficult to reduce in size. Furthermore, to move a wiper cleaner in addition to the wiper as described in JP-A-2011-104979, the construction becomes even more complex and achieving a compact configuration is even more difficult.
An objective of the present invention is to provide a wiper device that can perform a wiping operation with a wiper and a cleaning operation with a wiper cleaner, can be compactly constructed, and has excellent performance removing ink and other accretions.
A wiper device according to the invention has a drive shaft that turns based on rotation of a motor; and a plurality of wiper units disposed in a line along the drive shaft to wipe based on rotation of the drive shaft in one direction. Each wiper unit has a wiper configured to perform a wiping operation moving between a retracted position where the wiper does not contact the nozzle face of a fluid ejection head, and a wiping position where the wiper can wipe the nozzle face of the fluid ejection head, and a wiper cleaner configured to perform a cleaning operation sliding against the wiper in a direction crosswise to the direction of wiper movement.
The wiper device of the invention thus comprised has plural wiper units each including a wiper and a wiper cleaner, and sequentially operate both the wipers and the wiper cleaners by driving a single motor in one direction. Plural drive sources (actuators) are therefore not needed to selectively wipe the nozzle faces of the fluid ejection head. A common actuator can also be used to drive the wipers and the wiper cleaners. Few parts are therefore required and device size can be reduced. Furthermore, because the direction the wiper cleaner moves intersects the direction the wiper moves, the ability to remove ink and other accretions from the wipers is greater than when simply sliding the wiper cleaner along the surface of the wiper. Device size can therefore be effectively reduced, performance removing ink and other accretions is excellent, and a wiper device suitable for selectively wiping the nozzle faces of a large fluid ejection head can be provided.
Preferably, the wiper unit has a first rotary cam that rotates according to rotation of the drive shaft and drives the wiper cleaner in the cleaning operation; the first rotary cam moves the wiper cleaner in an opening operation from a closed position covering the top of the wiper at the retracted position to an open position not contacting the wiper in the wiping position, and a closing operation returning from the open position to the closed position; and the wiper cleaner configured to move in the opening operation through a path not contacting the wiper, and moves in the closing operation through a path contacting the wiper in the cleaning operation.
The wiper cleaner can thus be prevented from contacting the wiper when the wiper cleaner moves to the open position. Problems such as the wiper being plucked and ink and other accretions flung therefrom before wiping the nozzle face can therefore be prevented.
Further preferably, the wiper unit has a moving member configured to move in the direction of wiper movement in the wiping operation. The first rotary cam has a first cam part that moves the wiper cleaner between the closed position and the open position, and a second cam part that pushes the wiper cleaner by the moving member and moves the wiper cleaner on a path not contacting the wiper when moving from the closed position to the open position. When moving from the open position to the closed position, the wiper cleaner is not pushed by the moving member and moves on a path contacting the wiper.
By thus desirably shaping the cam and the moving member, the wiper cleaner can be moved on different paths on the outbound and return operations.
In another aspect of the invention, the wiper moves vertically toward the fluid ejection head in the wiping operation; and the wiper cleaner is supported pivotably on an axis crosswise to the vertical direction of wiper movement.
Thus comprised, the rocking wiper cleaner can be made to wipe and clean the distal end of the wiper protruding toward the fluid ejection head.
The wiper device in another aspect of the invention also has a first drive gear and a second drive gear that rotate in unison with the drive shaft; and a first intermittent gear that meshes with the first drive gear, and a second intermittent gear that meshes with the second drive gear. The first rotary cam is formed in unison with the first intermittent gear, and the second rotary cam configured to drive the wiper in the wiping operation is formed in unison with the second intermittent gear.
When there are two intermittent gear unit seti s, the two intermittent gears can be made to mesh with the drive gears at a specific phase difference by connecting the intermittent gear units by a cam mechanism so that rotation is transmitted when the intermittent gear units are at a specific rotational position.
The wipers and wiper cleaners can therefore be sequentially operated based on rotation of the drive shaft in one direction using a compact construction of gears arranged along the drive shaft.
In another aspect of the invention, the wiper cleaner has a cleaning part that slides against the wiper; a slide part is positioned in front of the direction of movement of the cleaning part; and the cleaning part slides against the slide part after sliding against the wiper in the cleaning operation.
Thus comprised, ink and other accretions transferred to the wiper cleaner can be removed from the wiper cleaner by the slide part. The cleaning performance of the wiper cleaner can therefore be maintained, and the ability of the wiper to remove ink and other accretions from the nozzle face can be maintained as a result.
The wiper device according to another aspect of the invention also has an ink sponge to hold ink wiped by the wiper; and a fluid path member forming an ink path from the slide part to the ink sponge.
Thus comprised, ink moved from the wiper cleaner to the slide part can be made to permeate the fluid path member and travel therethrough to the ink sponge. Ink dripping from the slide part to other internal parts of the wiper device can therefore be suppressed, and ink that has been wiped from the nozzle faces can be effectively collected.
Further preferably in another aspect of the invention, the wiper is shaped convexly toward the front in the direction the wiper slides against the wiper cleaner; and the wiper cleaner is concavely shaped in the part opposite the convex shape of the wiper.
Thus comprised, the wiper being depressed when cleaning and unable to remove ink and other accretions can be suppressed. A gap is also not formed between the cleaning part and the wiper cleaner when cleaning the wiper cleaner and the surface of the wiper can be wiped with the cleaning part tight to the wiper surface. The ability of the wiper cleaner to remove ink and other accretions from the wiper therefore remains excellent.
Another aspect of the invention is a fluid ejection device including: a fluid ejection head; and the wiper device described above. The plural wiper units are disposed to the wiper device at positions enabling wiping some nozzle faces of the fluid ejection head.
A wiper and a wiper cleaner can be sequentially operated by rotation of a single motor in one direction. A common actuator can therefore be used for the wiper and wiper cleaner. Furthermore, because the wiper cleaner moves in a direction crossing the direction of wiper movement, ink and other accretions can be reliably and effectively removed from the wiper. A wiper device that can be rendered small while providing excellent performance removing ink and other accretions can therefore be provided.
Other objects and attainments together with a fuller understanding of the invention will become apparent and appreciated by referring to the following description and claims taken in conjunction with the accompanying drawings.
A wiper device and a fluid ejection device using the wiper device according to the invention are described below with reference to the accompanying figures. The embodiment described below applies the invention to the maintenance unit of an inkjet printer, but the invention can obviously be applied to fluid ejection devices that eject fluids other than ink. The embodiment described below is a printer having a line printhead, but the invention can also obviously be applied to printers having a serial printhead.
General Configuration
As shown in
As shown in
An operating panel 3 is disposed at the top of the front 2a of the printer cabinet 2 on the one side X1, and a paper exit 4 is formed on the other side X2. An access cover 5A is disposed below the paper exit 4. Opening the access cover 5A opens the media conveyance path 10 (see
As shown in
The inkjet head 7 is a line inkjet head, and includes four head units, head unit 7Bk, head unit 7C, head unit 7M, and head unit 7Y. The four head units are disposed at a regular interval on the longitudinal axis Y. The inkjet head 7 is mounted on a carriage 11. The carriage 11 moves between an opposing position 11A opposite the platen as denoted by the dotted line in
The pair of timing pulleys are disposed near the opposite ends of the carriage guide rails 14. The timing belt is mounted on the pair of timing pulleys, and the timing belt is fastened at one place to the carriage 11. When the carriage motor 15a is driven, one of the timing pulleys turns and the timing belt moves. As a result, the carriage 11 moves bidirectionally on the transverse axis X along the pair of carriage guide rails 14.
When the carriage 11 is at the opposing position 11A, the inkjet head 7 mounted on the carriage 11 is opposite the recording paper P conveyed over the platen surface 8a. This is the printing position 7A of the inkjet head 7.
When the carriage 11 is at the standby position 11B, the inkjet head 7 is opposite the head maintenance unit 16 disposed therebelow. This is the maintenance position 7B.
The carriage 11, carriage guide rails 14, and carriage moving mechanism 15 thus embody a head moving mechanism (head moving device) that moves the inkjet head 7 bidirectionally between the printing position 7A and maintenance position 7B.
Ink Nozzle Arrangement
Plural ink nozzles arrayed at a specific nozzle pitch on the transverse axis X are formed in two ink nozzle rows in each of the four unit heads 71 to 74. Ink nozzles that eject black ink Bk are formed in the unit heads 71 to 74 of head unit 7Bk. Ink nozzles that eject cyan ink C are formed in the unit heads 71 to 74 of head unit 7C. Ink nozzles that eject magenta ink M are formed in the unit heads 71 to 74 of head unit 7M. Ink nozzles that eject yellow ink Y are formed in the unit heads 71 to 74 of head unit 7Y.
Maintenance Unit
Suction Device
The suction unit 20 includes a head cap 21, a lift mechanism (not shown in the figure) that moves the head cap 21 on the vertical axis Z, a waste ink tank (not shown in the figure), a waste ink tube (not shown in the figure), and a suction pump 26. The head cap 21 includes cap units 21Bk, 21C, 21M, and 21Y. Each cap unit has unit caps 22 to 25. The four unit caps 22 to 25 oppose the four unit heads 71 to 74 on the head unit side. The unit caps 22 to 25 are connected to a waste ink tank through a waste ink tube. During maintenance and when the inkjet head 7 enters the standby mode, the head cap 21 rises and caps the unit heads 71 to 74 with the unit caps 22 to 25.
The printer 1 performs flushing and ink suction operations to prevent or resolve clogging caused by increased viscosity of the ink in the ink nozzles of the inkjet head 7.
Flushing is an operation that moves the inkjet head 7 to the maintenance position 7B and ejects ink into the head cap 21. The ink that is ejected by flushing is held in ink sponges disposed inside the unit caps 22 to 25.
For the ink suction operation, the suction pump 26 is driven while the unit heads 71 to 74 are capped with the unit caps 22 to 25. This creates negative pressure in the sealed space around the ink nozzles, and suctions ink that has increased in viscosity from inside the nozzles. The suctioned ink is recovered with the ink ejected into the ink sponge through the waste ink tube into the waste ink tank.
Wiper Device
The outside case 31 has a box-shaped bottom case 32 rendering the bottom and side walls, and a cover case 33 rendering the top of the case.
The cover case 33 is removably installed with screws or other fasteners to the bottom case 32. An opening 34 extending on the longitudinal axis Y is formed in the cover case 33 beside the head cap 21 on the transverse axis X.
A window 35 is also formed in the cover case 33 on the back Y2 side of the opening 34. A first cam pin 36A and a second cam pin 36B (see
As shown in
Internal Mechanism of the Wiper Device
The drive shaft 61 and support shaft 62 extend parallel to the longitudinal axis Y.
The speed reducer 63 reduces the speed of and transfers the output rotation of the wiper motor 46 to the drive shaft 61. The speed reducer 63 is a gear train including a first gear 63a that meshes with a pinion (not shown in the figure) attached to the output shaft of the wiper motor 46; a second gear 63b that meshes with the small diameter gear part of the first gear 63a; and a third gear 63c that meshes with the small diameter gear part of the second gear 63b. The drive shaft 61 rotates in unison with the third gear 63c. The first gear 63a is rotatably attached to the drive shaft 61, and the second gear 63b is rotatably attached to the support shaft 62. The speed reducer 63 and wiper motor 46 are disposed to the back Y2 end of the drive shaft 61.
There are four first drive gear 64A and second drive gear 64B sets, and the four sets are disposed sequentially with each first drive gear 64A followed by the second drive gear 64B from the back Y2 to the front Y1 end of the drive shaft 61.
The third drive gear 65A and the fourth drive gear 65B are disposed on the opposite sides of the four drive gear sets on the longitudinal axis Y. The third drive gear 65A is disposed on the back Y2 side of the four drive gear sets, and the fourth drive gear 65B is on the front Y1 side. The four first drive gear 64A and second drive gear 64B sets, and the third drive gear 65A and fourth drive gear 65B on the opposite sides thereof, rotate in unison with the drive shaft 61.
The support shaft 62 is disposed to the top Z1 side of the drive shaft 61. The wiper unit 50 has four first intermittent gear 51A and second intermittent gear 51B sets, which are attached to the support shaft 62.
The first intermittent gear 51A is disposed to mesh with the first drive gear 64A of the drive power transfer mechanism 60, and the second intermittent gear 51B is disposed to mesh with the second drive gear 64B of the drive power transfer mechanism 60.
A third intermittent gear 66A and a fourth intermittent gear 66B are disposed to the support shaft 62 on the opposite sides of the four intermittent gear sets on the longitudinal axis Y. The third intermittent gear 66A meshes with the third drive gear 65A, and the fourth intermittent gear 66B meshes with the fourth drive gear 65B. The four first intermittent gear 51A and second intermittent gear 51B sets, and the third intermittent gear 66A and a fourth intermittent gear 66B disposed on the opposite sides thereof, can rotate relative to the support shaft 62.
The first intermittent gear 51A, second intermittent gear 51B, third intermittent gear 66A, and fourth intermittent gear 66B each have a toothed portion where teeth are formed, and a toothless portion where teeth are not formed, in specific ranges around the circumference.
As described above, the drive shaft 61 and support shaft 62 are disposed with their axes on the longitudinal axis Y. In the following description, the direction of rotation that is counterclockwise rotation when looking toward the front Y1 is referred to as the first direction of rotation CCW, and the direction of rotation that is clockwise rotation when looking toward the front Y1 is referred to as the second direction of rotation CW (see
The drive shaft 61 rotates on its axis of rotation L in the first direction of rotation CCW and the second direction of rotation CW based on rotation of the wiper motor 46. When the drive shaft 61 turns in the first direction of rotation CCW, the intermittent gears attached to the support shaft 62 are turned by the drive gears in the second direction of rotation CW on the axis of rotation L1 of the support shaft 62. When the drive shaft 61 turns in the second direction of rotation CW, the intermittent gears are turned in the first direction of rotation CCW.
Moving Mechanism of the Wiper Moving Unit
As shown in
When the drive shaft 61 turns in the second direction of rotation CW, the third intermittent gear 66A turns in the first direction of rotation CCW, and the first spiral cam 47A turns therewith in the first direction of rotation CCW. In this event, the first spiral cam 47A is moved to the front Y1 side by the first cam pin 36A. As a result, the entire wiper moving unit 40 moves to the front Y1 side in the outside case 31.
The first spiral cam 47A and first cam pin 36A thus embody a first moving mechanism 49A that moves the entire wiper moving unit 40 to the front Y1 side.
The second spiral cam 47B disposed to a position on the front Y1 side of the internal mechanism 42 is relatively rotatably attached to the support shaft 62, and rotates in unison with the fourth intermittent gear 66B. The second spiral cam 47B and fourth intermittent gear 66B are configured in reverse orientation to the first spiral cam 47A and third intermittent gear 66A on the longitudinal axis Y. More specifically, a second spiral channel 48B is formed on the outside surface of the second spiral cam 47B.
The second cam pin 36B of the cover case 33 described above is fit in the second spiral channel 48B. The second spiral channel 48B has a spiral face only on the back Y2 side. A surface that contacts the second cam pin 36B is formed on both circumferential ends of the second spiral channel 48B.
When the drive shaft 61 turns in the first direction of rotation CCW, the fourth intermittent gear 66B rotates in the second direction of rotation CW, and the second spiral cam 47B also turns therewith in the second direction of rotation CW. At this time the second spiral cam 47B is moved to the back Y2 side by the second cam pin 36B. As a result, the entire wiper moving unit 40 moves to the back Y2 side in the outside case 31.
The second spiral cam 47B and second cam pin 36B thus form a second moving mechanism 49B that moves the entire wiper moving unit 40 to the back Y2 side.
The distance d1 (see
When the wiper moving unit 40 is at the back position 40A, the wipers 57 in the four openings 45 can wipe the nozzle faces of the unit heads 71 and 73 forming the head row on the back Y2 side in each head unit. When the wiper moving unit 40 is at the front position 40B, the wipers 57 in the four openings 45 can wipe the nozzle faces of the unit heads 72 and 74 forming the head row on the front Y1 side in each head unit.
The wiper device 30 thus has plural wipers 57 that can wipe rows of different unit heads. Even though the number of rows of unit heads (8 rows) is greater than the number (4) of wipers 57, the nozzle faces of all head rows can be selectively wiped by moving the wiper moving unit 40 on the longitudinal axis Y.
Operating Sequence of the Wiper Device
The four wiper units 50 of the wiper device 30 are driven one at a time and operate sequentially in the order in which they are arranged. The operating sequence includes an outbound sequence in which the four wiper units 50 are driven sequentially from the back Y2 side to the front Y1 side, and a return sequence in which the four wiper units 50 are driven sequentially from the front Y1 side to the back Y2 side. As described further below, the outbound sequence starts by the first intermittent gear 51A located at the back Y2 end of the wiper unit 50 array turning in the second direction of rotation CW based on rotation of the adjacent third intermittent gear 66A. The return sequence starts by the second intermittent gear 51B located at the front Y1 end of the wiper unit 50 array turning in the first direction of rotation CCW based on rotation of the adjacent fourth intermittent gear 66B.
Operation when the Drive Shaft Turns in the First Direction of Rotation CCW
When the drive shaft 61 of the wiper device 30 turns in the first direction of rotation CCW, the outbound operating sequence of the four wiper units 50 executes with the wiper moving unit 40 at the back position 40A, and the wiper moving unit 40 then slides to the back Y2 side (moves from the back position 40A to the front position 40B).
First, when the drive shaft 61 turns in the first direction of rotation CCW, the third intermittent gear 66A and first spiral cam 47A are turned in the second direction of rotation CW by the third drive gear 65A.
Because the first cam pin 36A turns freely in the first spiral channel 48A at this time, the wiper moving unit 40 does not move from the front position 40B. When the third intermittent gear 66A reaches a specific rotational position, the cam mechanism disposed between the third intermittent gear 66A and the first intermittent gear 51A located at the end of the wiper unit 50 array (the end on the back Y2 side) engages. As a result, the first intermittent gear 51A turns based on rotation of the third intermittent gear 66A. The first intermittent gear 51A then moves from not engaging the first drive gear 64A in the idle phase, to meshing with the first drive gear 64A.
The cam mechanism disposed between the third intermittent gear 66A and the first intermittent gear 51A is configured as described below.
The third intermittent gear 66A has a protruding part 67A (see
The toothless phase of the first intermittent gear 51A and third intermittent gear 66A is set so that the third intermittent gear 66A and third drive gear 65A disengage and go idle when the first intermittent gear 51A rotates a specific angle (such as 30 degrees) after starting to turn based on rotation of the third intermittent gear 66A.
If the drive shaft 61 continues to turn in the first direction of rotation CCW after the first intermittent gear 51A meshes with the first drive gear 64A, the four wiper units 50 are driven sequentially in the outbound sequence operation. This operating sequence is described in detail below. When the outbound operating sequence ends, the second intermittent gear 51B located at the front Y1 side end in the array of four wiper units 50 turns last. Rotation of the second intermittent gear 51B is transferred to the fourth intermittent gear 66B.
Rotation is transferred from the second intermittent gear 51B to the fourth intermittent gear 66B by a cam mechanism identical to the cam mechanism disposed between the third intermittent gear 66A and first intermittent gear 51A. More specifically, a cam member (not shown in the figure) that protrudes to the wiper unit 50 side is formed on the back Y2 side surface of the fourth intermittent gear 66B. This cam member has the same shape as the third cam part 52c of the first rotary cam 52 (see
Following the outbound operating sequence of the wiper units 50, the fourth intermittent gear 66B and second spiral cam 47B start turning in the second direction of rotation CW. When the second spiral cam 47B turns in the second direction of rotation CW at the front position 40B, the second spiral cam 47B is pushed by the second cam pin 36B to the back Y2 side. As a result, the wiper moving unit 40 moves to the back position 40A.
Operation Based on Rotation of the Drive Shaft in the Second Direction of Rotation CW
When the drive shaft 61 of the wiper device 30 turns in the second direction of rotation CW and the wiper moving unit 40 is at the front position 40B described above, the four wiper units 50 move in the return operating sequence. The wiper moving unit 40 then slides to the front Y1 side (moves from the front position 40B to the back position 40A).
When the drive shaft 61 turns in the second direction of rotation CW, the fourth drive gear 65B causes the fourth intermittent gear 66B and second spiral cam 47B to turn in the first direction of rotation CCW. Because the second cam pin 36B is idle in the second spiral channel 48B at this time, the wiper moving unit 40 does not move from the back position 40A.
When the fourth intermittent gear 66B reaches a specific rotational position, the cam mechanism between the fourth intermittent gear 66B and the second intermittent gear 51B at the end of the line of wiper units 50 (the end on the front Y1 side) engages. The second intermittent gear 51B therefore turns according to the rotation of the fourth intermittent gear 66B. As a result, the second intermittent gear 51B goes from not meshing with the second drive gear 64B in the idle phase, to meshing with the second drive gear 64B.
The phases of the cam mechanism between the fourth intermittent gear 66B and the second intermittent gear 51B, and the toothless parts of the second intermittent gear 51B and the fourth intermittent gear 66B, are as described in the outbound operating sequence above. Therefore, rotation of the fourth intermittent gear 66B stops soon after the second intermittent gear 51B starts turning at the beginning of the return operating sequence.
When the drive shaft 61 continues turning in the second direction of rotation CW after the second intermittent gear 51B meshes with the second drive gear 64B, the four wiper units 50 are driven sequentially in the return operating sequence. This operating sequence is described in detail below. When the return operating sequence ends, the first intermittent gear 51A located at the back Y2 side end of the four wiper units 50 turns last. Rotation of the first intermittent gear 51A is transferred by the cam mechanism to the third intermittent gear 66A.
The phases of the cam mechanism between the first intermittent gear 51A and the third intermittent gear 66A, and the toothless parts of the first intermittent gear 51A and the third intermittent gear 66A are as described in the outbound operating sequence above. Therefore, rotation of the first intermittent gear 51A stops soon after the third intermittent gear 66A starts turning at the beginning of the return operating sequence.
Rotation of the third intermittent gear 66A and first spiral cam 47A in the first direction of rotation CCW thus starts following the return operating sequence of the wiper units 50. When the first spiral cam 47A turns in the first direction of rotation CCW at the back position 40A, the first spiral cam 47A is pushed by the first cam pin 36A to the front Y1 side. As a result, the wiper moving unit 40 returns to the front position 40B.
Wiper Unit
Because there are four wiper units 50 in this embodiment of the invention, four sets of wiper cleaner parts 50A and wiper parts 50B are disposed on the longitudinal axis Y (see
The wiper device 30 also has a wiper drive mechanism 30A (see
Each gear unit 30B includes two sets of gear units, a first gear unit 30B(1) and a second gear unit 30B(2). The first gear unit 30B(1) comprises the first drive gear 64A, and the first intermittent gear 51A and first rotary cam 52 of the wiper cleaner part 50A described below. The second gear unit 30B(2) includes the second drive gear 64B, and the second intermittent gear 51B and second rotary cam 55 of the wiper part 50B described below. The first and second gear units 30B(1), 30B(2) are disposed alternately along the drive shaft 61 and support shaft 62. The plural gear units 30B are connected to mesh sequentially through the group of gear units based on the rotation of the drive shaft 61 in one direction.
Wiper Cleaner Part
The wiper cleaner part 50A includes the first intermittent gear 51A, first rotary cam 52, wiper cleaner lever 53, first lift member 54, and first coil spring 58A (see
The cleaning blade 59 curves according to the shape of the curved surface 44 of the inside case 41 in which the openings 45 are formed. When the wiper cleaner lever 53 rocks, the cleaning blade 59 moves on the transverse axis X.
The wiper cleaner lever 53 moves between a closed position 53A (see
As shown in
A through-hole 53b that passes through the wiper cleaner lever 53 on the longitudinal axis Y is also formed between the cleaning blade 59 and the channel 53a. This through-hole 53b is an oval that is long on the vertical axis Z.
The first lift member 54 is disposed on the back Y2 side of the wiper cleaner lever 53. The first lift member 54 has a through-hole 54a superimposed with the through-hole 53b in the wiper cleaner lever 53. This through-hole 54a is an oval that is long on the transverse axis X.
As shown in
As shown in
As shown in
When the first intermittent gear 51A meshes with the first drive gear 64A, and the drive shaft 61 turns in the first direction of rotation CCW, the first rotary cam 52 of the wiper cleaner part 50A formed in unison with the first intermittent gear 51A turns in the second direction of rotation CW. The first cam part 52a of the first rotary cam 52 thus moves on the vertical axis Z in the through-hole 53b and rocks the wiper cleaner lever 53 on the transverse axis X to the one side X1 side (to the suction unit 20 side shown in
When the drive shaft 61 rotates in the second direction of rotation CW, the first rotary cam 52 rotates in the first direction of rotation CCW. At this time, the first cam part 52a rocks the wiper cleaner lever 53 on the transverse axis X to the other side X2 side (the opposite side as the suction unit 20). As a result, the wiper cleaner lever 53 moves from the open position 53B to the closed position 53A. This is the closing operation of the wiper cleaner lever 53.
When the first rotary cam 52 turns in the second direction of rotation CW or the first direction of rotation CCW, and the first cam part 52a rocks the wiper cleaner lever 53, the second cam part 52b moves on the transverse axis X in the through-hole 54a of the first lift member 54 and moves the first lift member 54 on the vertical axis Z. A guide slot in which the distal end of the first lift member 54 on the transverse axis X inserts is formed in the side of the inside case 41 holding the wiper units 50. The first lift member 54 is guided up and down by this guide slot.
As shown in
The first rotary cam 52 rotates between rotational position A1 (see
The first intermittent gear 51A formed in unison with the first rotary cam 52 rotates in the same phase. The portion of the first intermittent gear 51A that meshes with the first drive gear 64A while rotating from the rotational position A1 to the rotational position B1 has teeth, and the remaining portion is toothless.
The urging force of the first coil spring 58A works on the second cam part 52b through the first lift member 54. This urging force causes the first intermittent gear 51A to rotate to the side where it disengages the first drive gear 64A (that is, to the idle side). More specifically, at rotational position A1, this urging force causes the first rotary cam 52 to rotate to the opposite side as rotational position B1; and at rotational position B1, causes the first rotary cam 52 to rotate to the opposite side as rotational position A1.
By thus urging the first intermittent gear 51A to the idle position side, the first intermittent gear 51A and first drive gear 64A accidentally meshing and starting to move as a result of the rotational position of the first intermittent gear 51A shifting due to vibration, for example, can be avoided.
Wiper Part
The wiper part 50B includes the second intermittent gear 51B, second rotary cam 55, a second lift member 56, a wiper 57, and a second coil spring 58B. The second lift member 56 of the wiper part 50B moves up and down by the second rotary cam 55 rotating in unison with the second intermittent gear 51B, and thereby moves the wiper 57 mounted on the second lift member 56 vertically.
The wiper 57 is an elastic member made of rubber, for example, and is disposed to the top of the second lift member 56. The wiper 57 moves between a retracted position 57A (
As shown in
A through-hole 56a is formed passing through the second lift member 56 on the longitudinal axis Y. The through-hole 56a is an oval that is long on the transverse axis X. As shown in
As described above, the sixth cam part 55c is positioned to the fourth cam part 52d of the first intermittent gear 51A of the adjacent wiper cleaner part 50A.
As shown in
When the second intermittent gear 51B of the wiper part 50B is meshed with the second drive gear 64B, and the drive shaft 61 turns in the first direction of rotation CCW, the second rotary cam. 55 formed in unison with the second intermittent gear 51B turns in the second direction of rotation CW. At this time, the fifth cam part 55b of the second rotary cam 55 moves on the transverse axis X in the through-hole 56a, and moves the second lift member 56 vertically. After the wiper 57 rises from the retracted position 57A described above to the wiping position 57B, it returns to the retracted position 57A. This is the wiping operation of the wiper 57.
When the drive shaft 61 of the wiper part 50B turns in the second direction of rotation CW, the second rotary cam 55 moves the second lift member 56 vertically. The wiper 57 of the wiper part 50B thus performs the wiping operation whether the drive shaft 61 turns in the first direction of rotation CCW or the second direction of rotation CW.
A guide slot in which the distal end of the second lift member 56 on the transverse axis X inserts is formed in the side of the inside case 41 holding the wiper units 50. The second lift member 56 is guided up and down by this guide slot. As shown in
The second rotary cam 55 rotates between rotational position A2 (see
When the urging force of the second coil spring 58B works on the fifth cam part 55b through the second lift member 56, this urging force works to rotate the second intermittent gear 51B to the side where it is disengaged with the second drive gear 64B (that is, to the idle position side). More specifically, at rotational position A2, this urging force causes the second rotary cam 55 to rotate to the opposite side as rotational position B2; and at rotational position B2, causes the second rotary cam 55 to rotate to the opposite side as rotational position A2.
By thus urging the second intermittent gear 51B to the idle position side, the second intermittent gear 51B and second drive gear 64B accidentally meshing and starting to move as a result of the rotational position of the second intermittent gear 51B shifting due to vibration, for example, can be avoided.
Outbound Operating Sequence
The outbound operating sequence of the wiper unit 50 is a set of two operations: opening the wiper cleaner lever 53 (the wiper cleaner lever 53 moving one way from the closed position 53A to the open position 53B), and moving the wiper 57 vertically (moving one round trip from the retracted position 57A to the wiping position 57B, and then returning to the retracted position 57A again). This outbound operation (outbound operating sequence) is executed once sequentially by each of the four wiper units 50. In the outbound operation, the wiper units 50 operate in the sequence of
As described above, the outbound operating sequence of the wiper unit 50 starts by the first intermittent gear 51A of the wiper cleaner part 50A starting to turn based on rotation of the adjacent intermittent gear (the third intermittent gear 66A, or the second intermittent gear 51B of the adjacent wiper part 50B).
In the following example, the first wiper unit 50 located at the back Y2 side end of the four wiper units 50 is wiper unit 50(1), and in sequence from the back Y2 side to the front Y1 side, the second wiper unit 50 is wiper unit 50(2), the third is wiper unit 50(3), and the fourth is wiper unit 50(4) as shown in
When the outbound operation starts, the wiper unit 50 is positioned as shown in
When the first intermittent gear 51A of the first wiper unit 50(1) in the group of wiper units 50 meshes with the first drive gear 64A and starts turning, the first rotary cam 52 turns, and the opening operation of the wiper cleaner lever 53 starts. At an intermediate rotational position in the opening operation of the wiper cleaner lever 53, the first intermittent gear 51A starts turning the second intermittent gear 51B of the wiper part 50B through the cam mechanism (fourth cam part 52d and sixth cam part 55c). As a result, the wiper 57 starts rising with a slight delay from the operation of the wiper cleaner lever 53 (see
The outbound operation of the second wiper unit 50(2) is executed next. At a rotational position before the wiper 57 stops traveling, the second intermittent gear 51B of the first wiper unit 50(1) starts turning the first intermittent gear 51A in the wiper cleaner part 50A of the second wiper unit 50(2) through the cam mechanism (seventh cam part 55d and third cam part 52c). As a result, the first intermittent gear 51A engages the first drive gear 64A and starts turning. As a result, the outbound operation of the second wiper unit 50(2) starts.
When the outbound operation of the second wiper unit 50(2) ends, the outbound operation of the third wiper unit 50(3) starts, and the outbound operation of the fourth wiper unit 50(4) then follows.
In the outbound operating sequence of the wiper units 50, the four sets of first intermittent gears 51A and second intermittent gears 51B thus sequentially go from the idle phase to the meshed phase and start turning based on the rotation of the drive shaft 61 at a predetermined phase difference, and then return sequentially to the idle phase, in order from the first intermittent gear 51A located first at the back Y2 side end.
Return Operating Sequence
The return operating sequence of the wiper unit 50 is also a set of two operations: raising and lowering the wiper 57, and closing the wiper cleaner lever 53 (moving one way from the open position 53B to the closed position 53A). This return operation is executed sequentially once each by the four wiper units 50. The return operation starts with the wiper cleaner lever 53 in the open position 53B and the wiper 57 in the retracted position 57A. In the return operation, the wiper unit 50 operates in the reverse order of the outbound operation, that is, in the order from
As described above, the return operation of the wiper unit 50 starts when the second intermittent gear 51B of the wiper part 50B starts turning based on rotation of the adjacent intermittent gear (fourth intermittent gear 66B, or the first intermittent gear 51A of the adjacent wiper cleaner part 50A).
When the second intermittent gear 51B of the fourth wiper unit 50(4) in the group of wiper units 50 meshes with the second drive gear 64B and starts turning, the second intermittent gear 51B and the second rotary cam 55 rotate based on rotation of the drive shaft 61, and the wiper 57 moves vertically (see
As a result, the first rotary cam 52 turns and the closing operation of the wiper cleaner lever 53 executes (
The return operation of the third wiper unit 50(3) then executes. At a rotational position before the closing operation of the wiper cleaner lever 53 ends, the first intermittent gear 51A of the fourth wiper unit 50(4) starts turning the second intermittent gear 51B in the wiper part 50B of the third wiper unit 50(3) through the cam mechanism (seventh cam part 55d and third cam part 52c). As a result, the second intermittent gear 51B meshes with the second drive gear 64B and leaves the idle phase. As a result, the return operation of the third wiper unit 50(3) starts.
The return operation of the second wiper unit 50(2) likewise starts when the return operation of the third wiper unit 50(3) ends, and is then followed by the return operation of the first wiper unit 50(1).
In the return operating sequence of the wiper units 50, the four first intermittent gear 51A and second intermittent gear 51B sets thus sequentially go from the idle phase to the meshed phase and start turning based on the rotation of the drive shaft 61 at a predetermined phase difference, and then return sequentially to the idle phase, in the opposite order as the outbound operation.
An example of an operating sequence that drives all four wiper units 50 is described above, but an operating sequence that moves only some of the four wiper units 50 is also conceivable. For example, the return operation could be executed by changing the direction of rotation of the drive shaft 61 after the outbound operation has been executed to one of the first to third wiper units 50. This enables wiping with the wiper 57 at a desired position without operating unnecessary wiper units 50.
Wiping Operation
As shown in
To wipe the nozzle face of the head unit 7Bk located at the back Y2 side end of the inkjet head 7, for example, the control unit of the printer 1 executes the outbound operation of the first wiper unit 50(1), and when the wiper 57 is at the wiping position 57B during the outbound operation, moves the inkjet head 7 from the maintenance position 7B to the printing position 7A.
To wipe the nozzle face of the head unit 7C, the control unit of the printer 1 moves the inkjet head 7 from the maintenance position 7B to the printing position 7A when the wiper 57 is at the wiping position 57B during the outbound operation of the second wiper unit 50(2).
Likewise, to wipe the nozzle faces of head unit 7M and head unit 7Y, the control unit of the printer 1 moves the inkjet head 7 from the maintenance position 7B to the printing position 7A when the wiper 57 is at the wiping position 57B during the outbound operation of the third and fourth wiper units 50M, 50Y.
As described above, the outbound operating sequence is executed when the wiper moving unit 40 carrying the wiper units 50 is at the back position 40A. As a result, the unit heads 71 and 73 of the head units are wiped when the inkjet head 7 is moved during the outbound operation.
Because the return operation is executed when the wiper moving unit 40 is at the front position 40B, the unit heads 72 and 74 of the head units are wiped when the inkjet head 7 is moved during the return operation.
By thus appropriately moving the inkjet head 7 during the outbound and return operating sequences, the two rows of heads disposed on each head unit can be selectively wiped.
Wiper Shape
The wiper 57 is made from an elastic material such as rubber, and has a basically U-shaped configuration pointing to the one side X1 of the transverse axis X (the suction unit 20 side). A recess 59b shaped according to the U-shape of the wiper 57 is formed in the cleaning part 59a. As described above, when the wiper 57 wipes the nozzle face 7a, the nozzle face 7a moves in the direction from the maintenance position 7B to the printing position 7A, and the wiper 57 therefore slides across the nozzle face 7a with the U-shaped surface leading. The wiper 57 is thus shaped like a U pointing to the front in the direction in which it slides against the nozzle face 7a. By thus wiping with the U-shaped surface leading, deformation of the wiper 57 while wiping can be suppressed. The ability of the wiper 57 to remove ink and other accretions from the nozzle face 7a is therefore improved.
When the wiper cleaner lever 53 closes, the cleaning part 59a moves in the same direction as the nozzle face 7a, slides against the U-shaped surface of the wiper 57, and wipes ink and other accretions from the wiper 57. Thus shaped, depression of the wiper 57 can be suppressed when cleaning by sliding the cleaning part 59a against the wiper 57.
The cleaning part 59a is also shaped concavely according to the convex U-shaped configuration of the wiper 57. The cleaning part 59a can therefore press firmly against and wipe the surface of the wiper 57. The ability to remove ink and other accretions from the wiper 57 is therefore improved.
Processing Wiped Ink
A slide part 45a (
A through-hole 41c is formed in the side 41b of the inside case 41 near the slide part 45a. A porous sheet 81 (flow path) is disposed through the through-hole 41c from the slide part 45a past the outside of the case side 41b to the case bottom.
The porous sheet 81 is disposed in the space between the bottom case 32 and the inside case 41 when the inside case 41 is placed in the bottom case 32 of the outside case 31. The bottom end of the porous sheet 81 extends to a position reaching the ink sponge 80. This porous sheet 81 forms an ink path from the slide part 45a to the bottom of the outside case 31. By providing such an ink path, ink removed by the wiper 57 can be absorbed by the porous sheet 81 and travel to the ink sponge 80 in the case bottom. Ink dripping directly onto other parts can therefore be suppressed, and the waste ink can be efficiently collected in the ink sponge 80.
Main Effect of the Invention
The printer 1 and wiper device 30 according to the foregoing embodiment have plural wiper units 50 each including a wiper 57 and a wiper cleaner lever 53, and sequentially operate both the wipers 57 and the wiper cleaner levers 53 by driving a single wiper motor 46 in one direction. A common actuator can thus be used for the wipers 57 and the wiper cleaner levers 53.
The wiper cleaner levers 53 are rockers, and the direction in which the cleaning blades 59 disposed to the distal ends of the wiper cleaner levers 53 move (that is, the direction in which the wiper cleaner levers 53 rock on the transverse axis X) intersects the direction in which the wipers 57 move (on the vertical axis Z). The ability to remove ink and other accretions from the wipers 57 is therefore greater than when simply sliding the wiper cleaner lever 53 along the surface of the wiper 57. Device size can therefore be effectively reduced and performance removing ink and other accretions is excellent.
This embodiment has a plurality of wiper units 50 arranged in a line, and drives the wiper units 50 sequentially down the line based on rotation of the wiper motor 46 in one direction. More specifically, turning the drive shaft 61 in the first direction of rotation CCW by means of the wiper motor 46 drives an outbound sequence operation driving the four wiper units 50 sequentially from the back Y2 side to the front Y1 side. Turning the drive shaft 61 in the second direction of rotation CW by means of the wiper motor 46 drives a return sequence operation driving the four wiper units 50 sequentially from the front Y1 side to the back Y2 side.
The nozzle faces 7a can also be selectively wiped by moving the inkjet head 7 to pass over the wiper device 30 timed to driving the wiper units 50 that are positioned in the areas of the nozzle faces 7a to be wiped. As a result, the wiper unit can be constructed to selectively wipe the nozzle faces without needing to provide multiple drive sources. Furthermore, the wiper units can be driven by a single wiper motor 46 even if the number of wiper units increases, and there is no need to increase the number of actuators. The plural wiper units 50 can also be driven in a predetermined sequence, and the operating pattern is simple. Construction can therefore be simplified, and operating speed increased. The invention is therefore useful for making the wiper device 30 small, simple, and fast. The invention is also useful for selectively wiping the nozzle faces 7a of a large inkjet head 7 such as a line inkjet head.
In this embodiment, the wiping operation of the wiper 57 and the opening and closing operations of the wiper cleaner lever 53 are also linked based on rotation of the drive shaft 61 in one direction. The wiper cleaner levers 53 contact the wipers 57 in the opening operation or closing operation, can remove ink and other accretions from the wipers 57 in a cleaning operation, and also function as a cover member that covers the wipers 57 in the closed position 53A. The wiping operation, cleaning operation, and opening/closing operation of the openings 45 can therefore be driven by a single drive source, thereby enabling a smaller and simpler construction.
More specifically, the wiping operation of the wiper 57 and the opening and closing operations of the wiper cleaner lever 53 are linked based on rotation of the drive shaft 61 in one direction by a gear unit 30B including a drive gear, intermittent gear, and rotary cam assembly. Sequential operation of the plural wiper units 50 by a single wiper motor 46 can therefore be achieved using a compact construction including plural gear units 30B disposed along a drive shaft 61 and support shaft 62. This construction also enables operating the wiper units 50 sequentially at high speed. In other words, high speed operation can be achieved with a construction that can also selectively operate plural wiper units 50 using a single actuator.
The cleaning part 59a of the wiper cleaner lever 53 in this embodiment contacts the slide part 45a at the end of the cleaning operation and ink and other accretions are removed. Ink and other accretions on the cleaning part 59a of the wiper cleaner lever 53 can therefore be removed from the cleaning part 59a by the slide part 45a. The cleaning ability of the wiper cleaner levers 53 can therefore be maintained, and the ability of the wipers 57 to remove ink and other accretions from the nozzle faces 7a can be maintained as a result. Furthermore, because an ink path from the openings 45 to the bottom of the outside case 31 is formed by a porous sheet 81, ink removed by the wipers 57 dripping onto other parts can be suppressed, and the ink can permeate through the porous sheet 81 to the ink sponge 80 in the bottom of the case.
In the wiper units 50 in the foregoing embodiment, the wiper cleaner lever 53 moves through the same path in the opening operation and the closing operation. As a result, the distal end of the wiper 57 slides across the back side of the cleaning blade 59 when the wiper cleaner lever 53 moves in the opening operation as well as the closing operation. The wiper 57 therefore bends in the direction the cleaning blade 59 travels on the opening stroke, and the cleaning blade 59 snaps back elastically when separating from the wiper 57. In a construction in which the wiper 57 is thus pulled by the cleaning blade 59 on the opening stroke, ink and other accretions on the wiper 57 will be thrown off the wiper 57. Therefore, when the ink and other accretions cannot be completely removed by the cleaning operation during the closing operation, the accretions may be thrown from the wiper 57 and land elsewhere inside the device.
The embodiment described below raises the cleaning blade 59 and avoids contact with the wiper 57 in the opening operation of the wiper cleaner lever 53, and follows the same path described in the embodiment above in the closing operation to clean the wiper 57.
As shown in
This modified first lift member 154 moves up and down by rotation of the second cam part 52b disposed to the first rotary cam 52 as in the above embodiment. The configuration of the wiper part 50B in this embodiment is the same as described above, and the direction in which the first lift member 154 travels vertically is the same as the direction in which the wiper 57 of the wiper part 50B moves.
A protrusion 154a is formed protruding to the top Z1 from the top end of the first lift member 154. As shown in
The wiper cleaner lever 153 according to this embodiment moves between a closed position 153A and open position 153B by rotation of the first cam part 52a disposed to the first rotary cam 52 as described in the above embodiment. When the wiper cleaner lever 153 moves in the opening operation in this embodiment, the first lift member 154 rises by rotation of the second cam part 52b when the pressure part 160 passes over the protrusion 154a. The protrusion 154a therefore pushes the wiper cleaner lever 153 to the top Z1 side through the pressure part 160 during the opening operation. The cleaning blade 159 therefore moves to the open position 153B through the path rising to the top Z1 side (indicated by arrow C). The cleaning blade 159 therefore passes above the wiper 57 and moves to the open position 153B side (indicated by arrow D in
Note that because the bottom end of the wiper cleaner lever 153 forks and straddles the drive shaft 61, the entire wiper cleaner lever 153 can move on the vertical axis Z.
When the pressure part 160 of the wiper cleaner lever 153 passes over the protrusion 154a of the first lift member 154, the wiper cleaner lever 153 descends. When the wiper cleaner lever 153 descends, the cleaning blade 159 passes above the wiper 57. In other words, in the opening operation moving from the closed position 153A to the open position 153B, the wiper cleaner lever 153 is moved through a path not touching the wiper 57 by means of the first lift member 154, which is moved vertically by the second cam part 52b. The wiper 57 will therefore not be pulled by the cleaning blade 159 during the opening operation, and ink and other accretions will not be scattered.
The pressure part 160 is located below the end of the cleaning blade 159 on the open position 153B side. In the closing operation in which the wiper cleaner lever 153 returns from the open position 153B to the closed position 153A, the protrusion 154a therefore rises and the pressure part 160 passes over the protrusion 154a at different times. As a result, in the closing operation, the wiper cleaner lever 153 is not pushed up by the protrusion 154a and passes the same path described in the previous embodiment. The cleaning part 159a of the cleaning blade 159 therefore wipes the wiper 57 in the closing operation, and can remove ink and other accretions from the wiper 57.
The wiper cleaner lever 153 in this embodiment is thus rocked by the first rotary cam 52 in the opening and closing operations, but moves through a path not contacting the wiper 57 in the opening operation, and in the closing operation travels through a path contacting the wiper 57 and cleans the wiper 57. The wiper cleaner lever 153 can therefore be prevented from contacting the wiper 57 in the opening operation, and problems such as the wiper 57 being pulled and ink and other accretions flung therefrom before wiping the nozzle face can be prevented. The first lift member 154 also functions as a member that urges the first intermittent gear 51A to the idle position side. The parts count can therefore be reduced and device size reduced.
An extension that overlaps the edge of the opening 45 is provided on a longitudinal axis Y end of the cleaning blade 59, and this extension is constructed to be inserted and slide on the bottom Z2 side of the edge of the opening 45. The cleaning blade 159 according to this embodiment, however, does not have an extension that is inserted to the bottom Z2 side of the edge of the opening 45. When the cleaning blade 159 is pushed up by the protrusion 154a of the first lift member 154 in the opening operation, the edge of the opening 45 therefore does not interfere with the cleaning blade 159 rising to the top Z1 side.
The invention being thus described, it will be obvious that it may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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2014-045990 | Mar 2014 | JP | national |
The present application is a Continuation of U.S. patent application Ser. No. 14/642,456 filed on Mar. 9, 2015, which claims priority from Japanese Application Number 2014-045990, filed Mar. 10, 2014. The disclosures of all of the above-listed prior-filed applications are hereby incorporated by reference herein in their entirety.
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Number | Date | Country | |
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20160129695 A1 | May 2016 | US |
Number | Date | Country | |
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Parent | 14642456 | Mar 2015 | US |
Child | 14995117 | US |