The present invention relates to wiper devices of liquid ejection apparatuses.
An inkjet type recording apparatus (hereinafter referred to as a printer), or a liquid ejection apparatus, includes a recording head serving as a liquid ejection head in which a plurality of nozzles are formed. Each of the nozzles ejects ink drops through an opening. When ejected, the ink may adhere to the vicinity of the nozzle opening. Further, for example, if the ink is splashed by a recording medium such as a paper sheet, the ink may adhere to the nozzle opening surface of the recording head. The adhered ink may clog the nozzles or cause offset ejection of ink drops. The printer is thus provided with a wiper mechanism for cleaning the nozzle opening surface of the recording head. The mechanism includes a plate-like wiper member formed of elastomer or the like and a wiper cleaner. The wiper member slides along the nozzle opening surface as deformed flexibly and removes the ink adhered to the nozzle openings and the vicinity thereof (wiping operation). The wiper cleaner is moved relative with the wiper member for wiping off foreign matter collected on the wiper member due to the wiping operation, including the ink (cleaning operation).
As the cleaning operation by the wiper mechanism is repeatedly performed, foreign matter including the ink collects on the wiper cleaner, thus impairing functioning of the wiper member. Further, the collected foreign matter may contaminate the wiper member.
To solve this problem, a wiper device described in Japanese Laid-Open Patent Publication No. 2001-105612 has a wiper member including a rib portion and an extended portion. The rib portion is formed in a surface of the wiper member contacting the wiper cleaner. The extended portion is formed at a lower end of the wiper member. The rib portion limits the contact area between the wiper member and the wiper cleaner when the wiper member and the wiper cleaner are brought into contact. The extended portion limits the gathering area for the collected foreign matter removed from the wiper member.
However, in this wiper device, the ink gathered in the gathering area simply remains in that state unless the ink falls from the wiper cleaner. Also, since the gathering area is relatively small, the gathered ink may easily saturate the area. This impairs functioning of the wiper cleaner.
Accordingly, it is an objective of the present invention to provide a wiper device of a liquid ejection apparatus that prevents a wiper cleaner from being saturated with liquid.
To achieve the foregoing and other objectives and in accordance with the purpose of the present invention, the invention provides a wiper device of a liquid ejection apparatus that includes a liquid ejection head. The liquid ejection head has a nozzle opening surface in which a nozzle defines an opening for ejecting a liquid. The wiper device includes a wiper member, a cleaner, and an absorbing member. The wiper member wipes the nozzle opening surface for removing the liquid adhered to the nozzle opening surface. The cleaner contacts the wiper member in a slidable manner. The cleaner scrapes off the liquid adhered to the wiper member and guides the liquid downward. The absorbing member is arranged below the cleaner such that the absorbing member contacts the cleaner. The absorbing member absorbs the liquid guided by the cleaner.
The present invention also provides a wiper device of a liquid ejection apparatus that includes a liquid ejection head. The liquid ejection head has a nozzle opening surface in which a nozzle defines an opening for ejecting a liquid. The wiper device includes a wiper member and a cleaner. The wiper member wipes the nozzle opening surface for removing the liquid adhered to the nozzle opening surface. The cleaner contacts the wiper member in a slidable manner. The cleaner scrapes off the liquid adhered to the wiper member and guides the liquid downward. The cleaner has a distal sliding portion that always contacts the wiper member.
Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
A wiper device according to a first embodiment of the present invention will now be described with reference to FIGS. 1 to 5.
As shown in
The frame 2 further includes a guide member 4 arranged parallel with the platen 3. The guide member 4 is passed through a carriage 5 such that the carriage 5 is supported by the guide member 4 in a movable manner in the axial direction of the guide member 4. The carriage 5 is operably connected to a carriage motor 7 through a timing belt 6. When the carriage motor 7 is actuated, the carriage 5 is reciprocated along the guide member 4.
A first ink cartridge C1 and a second ink cartridge C2 are installed in the carriage 5. The first ink cartridge C1 retains black ink and the second ink cartridge C2 retains different color inks. The first and second ink cartridges C1, C2 are attached to the carriage 5 in a detachable manner.
A recording head 8 serving as a liquid ejection head is formed in a surface of the carriage 5 facing the platen 3. Openings of nozzle lines (not shown), or nozzles, are defined in a lower surface of the recording head 8. Each of the nozzle lines corresponds to an associated one of the color inks. When a piezoelectric element (not shown) is activated, ink drops are ejected to the paper sheet P. Further, a maintenance unit 11 is provided in a non-printing zone defined in the frame 2. When the recording head 8 is not ejecting ink for printing, the maintenance unit 11 cleans the recording head 8 for preventing a printing problem from occurring.
The maintenance unit 11 will be explained in detail referring to FIGS. 2 to 5.
As shown in
A capping device 17 includes a lift mechanism (not shown) and is accommodated in an accommodating portion 26. The lift mechanism is operated through actuation of the transmission mechanism 14 for selectively lifting or lowering a cap 21. The cap 21 is formed in a non-lidded box-like shape. When moved to an upper position (a sealing position) by the lift mechanism, the cap 21 seals a nozzle opening surface of the recording head 8, which is located above the maintenance unit 11. A communication tube (not shown) is connected to a bottom surface of the cap 21. An end of the communication tube is connected to the suction pump 18. The suction pump 18 is formed by a tube pump. The tube of the suction pump 18 is connected to the communication tube, which is connected to the cap 21.
The capping device 17 and the suction pump 18 forcibly discharge the ink from the nozzles of the recording head 8, or, in other words, perform so-called suction cleaning. When the suction cleaning is performed, the suction pump 18 is driven such that fluid such as air or ink is discharged from the tube of the suction pump 18, with the nozzle opening surface of the recording head 8 held in a state sealed by the cap 21. In this manner, negative pressure is produced in a gradually increasing manner in the cap 21, which seals the recording head 8. The negative pressure draws the ink and bubbles retained in the nozzles of the recording head 8, as well as the ink and dust adhered to the nozzle opening surface, into the cap 21. The suction cleaning thus prevents clogging of the nozzles and ink ejection problems from occurring. The ink recovered in the cap 21 is sent to the waste reservoir T (see
As shown in
The wiper member 36 is formed of flexible material such as elastomer and includes a wiping portion 42 and a support portion 43. The wiping portion 42 is formed by bending an upper portion of the wiper member 36 in a hook-like shape along a direction indicated by arrow X, or direction X. The support portion 43 supports the wiping portion 42 and selectively raises or lowers the wiping portion 42.
An arm portion 43a is formed at a lower section of a side surface of the support portion 43. A pin PN projects from the arm portion 43a. By sliding along a cam groove (not shown) of the cylindrical cam 16, the pin PN selectively raises or lowers the support portion 43, or the wiping member 36 (the wiping portion 42). In the first embodiment, when the carriage 5 is moved in an opposite direction of direction X for moving the recording head 8 to a printing zone after cleaning is completed, the support portion 43 (the wiping portion 42) is shifted from an initial position of
Referring to
As shown in
More specifically, when printing is performed and the carriage 5 is located in the printing zone, the support portion 43 (the wiping portion 42) is maintained at the initial position of
Accordingly, when moving upward or downward, the wiping portion 42 slides along the absorption body 46 of the wiper cleaner 38. The ink wiped off by the wiping portion 42 is thus absorbed by and temporarily retained in the wiper cleaner 38 (the absorption body 46). Further, the ink splashed by the wiping portion 42 in operation is absorbed by and temporarily retained in the absorption body 46 exposed from the cutaway portion 48 (the wiper cleaner 38). The ink retained in the wiper cleaner 38 proceeds along the wiper cleaner 38 (the absorption body 46) and is eventually absorbed by the ink absorbing material 40.
As shown in
Next, the operation of the maintenance unit 11 will be described. For conducting the suction cleaning, the recording head 8 is moved by the carriage 5 to a position above the maintenance unit 11. When the recording head 8 reaches this position, the cap 21 is operated to seal the nozzle opening surface of the recording head 8 in a manner following the movement of the carriage 5. Further, when the drive motor 13 is driven to rotate the suction pump 18, the ink is discharged from the nozzles of the recording head 8 into the space defined by the cap 21. Meanwhile, the ink in the suction pump 18 is sent to the waste reservoir T.
When the suction cleaning is completed, the lift mechanism lowers the cap 21 to a lower position such that the cap 21 is spaced from the recording head 8. The carriage 5 is moved toward the non-printing zone (in the opposite direction of direction X). In this state, the support portion 43 of the wiper member 36 is located at the upper position of
Further, when the wiping portion 42 of the wiper member 36 is located at the initial position of
Although the distal sliding portion of the wiper cleaner 38 (the absorption body 46) slides along the wiping portion 42 from the basal portion 42b to the bent portion 42a, the distal sliding portion of the wiper cleaner 38 does not contact the distal end of the wiping portion 42. This prevents the absorption body 46 of the wiper cleaner 38 from damaging the distal end of the wiping portion 42, thus prolonging the life of the wiping portion 42 (the wiper member 36).
The first embodiment has the following advantages.
(1) In the first embodiment, the ink removed by the wiper cleaner 38 is introduced into the ink absorbing material 40 through the absorption body 46, which is provided in the wiper cleaner 38. The wiper cleaner 38 is thus prevented from being saturated with the ink removed from the wiper member 36 (the wiping portion 42). In this manner, cleaning function of the wiper cleaner 38 is maintained.
(2) In the first embodiment, the ink absorbability of the ink absorbing material 40, which is arranged below the wiper member 36, is higher than that of the absorption body 46 of the wiper cleaner 38. The ink absorbed by the wiper cleaner 38 (the absorption body 46) is thus allowed to be positively absorbed by the ink absorbing material 40 without being gathered in the wiper cleaner 38. Accordingly, the wiper cleaner 38 is prevented from being saturated, such that functioning of the wiper cleaner 38 is maintained.
(3) In the first embodiment, the distal sliding portion of the wiper cleaner 38 (the absorption body 46) always contacts the wiper member 36 (the wiping portion 42). Therefore, the wiper cleaner 38 always absorbs not only the ink adhered to the wiper member 36 but also, for example, the ink splashed by the wiper member 36 when wiping the nozzle opening surface of the recording head 8. The ink absorbed by the wiper cleaner 38 is introduced into the ink absorbing material 40. Further, even if some ink remains in the wiper member 36 after the cleaning by the wiper cleaner 38 is completed, the wiper cleaner 38 is allowed to absorb and retain the remaining ink falling from the wiper member 36.
(4) In the first embodiment, the distal sliding portion of the wiper cleaner 38 (the absorption body 40) slides along the wiping portion 42 from the basal portion 42b to the bent portion 42a without contacting the distal end of the wiper member 36 (the wiping portion 42). The wiper cleaner 38 is thus prevented from damaging the distal end of the wiper member 36, so that the life of the wiper member 36 is prolonged.
(5) In the first embodiment, the wiper cleaner 38 is formed in an extended manner such that the wiper cleaner 38 is fixed to the ink absorbing material 40. Accordingly, as compared to, for example, the case in which the wiper cleaner 38 is formed separately from a component for introducing the ink from the wiper cleaner 38 into the ink absorbing material 40, the size of the wiper device 19 is reduced.
(6) In the first embodiment, the absorption body 46 is supported by and secured to the securing plate 44 such that the wiper cleaner 38 contacts the wiper member 36. The contact between the absorption body 46 (the wiper cleaner 38) and the wiper member 36 is thus maintained.
(7) In the first embodiment, the absorption body 46 is supported by and secured to the securing plate 44 in which the cutaway portion 48 is defined. The absorption body 46 exposed from the cutaway portion 48 absorbs the ink splashed by the wiper member 36 (the wiping portion 42) when wiping the nozzle opening surface of the recording head 8. The ink is thus prevented from contaminating the vicinity of the wiper device 19.
A second embodiment of the present invention will hereafter be described with reference to FIGS. 6 to 8. The same or like reference numerals are given to components of the second embodiment that are the same or like the corresponding components of the first embodiment. Explanation of these components will be omitted or simplified.
The cap 21 is actuated by the lift mechanism (not shown) and moved in a vertical direction between an upper position (a sealing position) of
When the cap 21 does not seal the nozzle opening surface of the recording head 8, the cap 21 is arranged in a slanted manner as shown in
The distal end of the cap cleaner 79 is extended toward the cap 21. The securing plate 84 is opposed to the wiper member 36 as spaced at a predetermined interval. A distal sliding portion of the absorption body 86 projects from the securing plate 84 and always contacts an outer side surface of the contact member 22. More specifically, when printing is performed and the carriage 5 is located in the printing zone, the cap 21 is located at the initial position of
Accordingly, when the cap 21 is raised or lowered, the contact member 22 slides along the cap cleaner 79. The cap cleaner 79 is thus allowed to absorb the ink splashed or escaped to the outer side of the cap 21 after the suction cleaning is completed. The ink absorbed by the cap cleaner 79 proceeds along the absorption body 86 and is absorbed by the ink absorbing material 40.
The operation of the maintenance unit 61 will hereafter be explained. For performing the suction cleaning, the recording head 8 is moved to a position above the maintenance unit 61 and the cap 21 is moved by the lift mechanism to the upper position for sealing the nozzle opening surface of the recording head 8. The suction pump 18 is then activated for performing the suction cleaning. When the suction cleaning is completed, the lift mechanism lowers the cap 21 to the lower position and separates the cap 21 from the recording head 8. In this state, the distal end of the cap cleaner 79 always contacts the outer side of the contact member 22. The ink splashed or escaped to the outer side of the cap 21 after the suction cleaning is absorbed by the cap cleaner 79.
Subsequently, the support portion 43 of the wiper member 36 is moved to the upper position and the carriage 5 is moved in the opposite direction of direction X. The wiping portion 42 of the wiper member 36 thus slides along the nozzle opening surface of the recording head 8, thus wiping off the ink adhered to the nozzle opening surface. Like the first embodiment, the ink wiped off by the wiper member 36 is absorbed by the wiper cleaner 78 and proceeds along the absorption body 86. The ink is eventually absorbed by the ink absorbing material 40. At this stage, the ink splashed by the wiper member 36 may be adhered to the outer side of the contact member 22 or the cap cleaner 79. In these cases, the ink adhered to the outer side of the contact member 22 is absorbed by the cap cleaner 79 and the ink splashed directly to the cap cleaner 79 is absorbed by the cap cleaner 79. The ink then proceeds along the absorption body 86 and is introduced into the ink absorbing material 40.
Further, when the cap 21 is located at the initial position, the cap 21 is slanted as shown in
Although the distal sliding portion of the cap cleaner 79 (the absorption body 86) slides along the outer side of the contact member 22 from the basal portion 22b to the distal side surface 22a, the cap cleaner 79 does not contact a distal end 22c of the contact member 22 at which the contact member 22 contacts the recording head 8 and seals the nozzle opening surface. The absorption body 86 of the cap cleaner 79 is thus prevented from damaging the distal end 22c of the contact member 22. In this manner, the sealing function of the contact member 22 for the nozzle opening surface is maintained.
The second embodiment has the following advantages in addition to the advantages (1) to (7) of the first embodiment.
(8) In the second embodiment, a portion of the wiper cleaner 78 is extended to form the cap cleaner 79. The wiper device 69 thus becomes relatively small, as compared to the case in which the wiper cleaner 78 and the cap cleaner 79 are formed as separate components.
(9) In the second embodiment, the absorption body 86 including the wiper cleaner 78 and the cap cleaner 79 is provided between the wiper member 36 and the cap 21. This arrangement makes it possible to arrange the wiper member 36 and the cap 21 with respect to the absorption body 86 efficiently. The size of the maintenance unit 61 is thus reduced.
(10) In the second embodiment, the cap 21 is arranged in a slanted manner such that the side of the cap 21 corresponding to the cap cleaner 79 is located downward, when the cap 21 does not seal the nozzle opening surface of the recording head 8. The ink adhered to the outer side of the contact member 22 of the cap 21 thus flows to the side corresponding to the cap cleaner 79. Accordingly, by providing the cap cleaner 79 at a single side of the cap 21, the ink adhered to the entire circumference of the outer side of the contact member 22 can be removed.
(11) In the second embodiment, the rising or lifting amount of the cap 21 is substantially equal to that of the wiper member 36. In other words, the distance by which the wiper cleaner 78 slides along the side surface of the wiper member 36 is substantially equal to the distance by which the cap cleaner 79 slides along the outer side of the contact member 22 of the cap 21. Thus, the wiper cleaner 78 always contacts the wiper member 36, and the cap cleaner 79 always contacts the outer side of the contact member 22. Accordingly, the ink splashed or adhered to the outer side of the contact member 22 of the cap 21 is efficiently removed.
(12) In the second embodiment, the cap cleaner 37 equally absorbs the ink splashed by the wiper member 36 in operation, which is adhered to the outer side of the contact member 22 of the cap 21 or the cap cleaner 79. Therefore, not only the ink adhered or splashed in the suction cleaning but also the ink splashed in the operation of the wiper member 36 is removed.
(13) In the second embodiment, the distal sliding portion of the cap cleaner 79 slides along the outer side of the contact member 22 from the basal portion 22b to the distal side surface 22a without contacting the distal end 22c at which the contact member 22 contacts the recording head 8 for sealing the nozzle opening surface. The absorption body 86 of the cap cleaner 79 is thus prevented from damaging the distal end 22c of the contact member 22. Accordingly, the sealing function of the contact member 22 for the nozzle opening surface is maintained.
(14) In the second embodiment, the absorption body 86 is supported by and secured to the securing plate 84 such that the cap cleaner 79 contacts the outer side of the contact member 22 of the cap 21. The contact between the cap cleaner 79 and the contact member 22 is thus reliably maintained.
The illustrated embodiments may be modified as follows.
In the first and second embodiments, the absorption body 46 (the wiper cleaner 38) is formed in an extended manner such that the absorption body 46 (the wiper cleaner 38) is secured to the ink absorbing material 40. However, separately from the wiper cleaner 38, a component may be provided for introducing the ink from the absorption body 46 (the wiper cleaner 38) to the ink absorbing material 40.
In the first and second embodiments, the ink absorbing material 40 is formed by the two layers, the first and second layers 50, 51. However, the ink absorbing material 40 may be configured by a single layer or three or more layers.
In the first and second embodiments, the ink absorption rate of the ink absorbing material 40 is higher than that of the absorption body 46. However, the ink absorbing material 40 may have an ink absorption rate equal to that of the absorption body 46.
Although the securing plate 44 of the first and second embodiments includes the cutaway portion 48, the cutaway portion 48 may be omitted.
Although the cap cleaner 79 and the wiper cleaner 78 of the second embodiment are formed by the common absorption body 86, the cap cleaner 79 and the wiper cleaner 78 may be formed by separate components.
In the second embodiment, the cap cleaner 79 always contacts the contact member 22 of the cap 21. However, instead of the constant contact, the cap cleaner 79 may be brought into contact with the contact member 22 at a certain position along the movement direction of the cap 21 when the cap 21 is raised or lowered. For example, if the cap 21 is moved by a relatively large amount, it may be necessary to space the cap cleaner 79 from the contact member 22 for preventing the cap cleaner 79 from interfering with a different component other than the contact member 22.
Although the cap cleaner 79 of the second embodiment is deployed at a single side of the cap 21, the cap cleaner 79 may be provided at each of the four corners of the cap 21. Alternatively, the single cap cleaner 79 may be formed such that the cap cleaner 79 encompasses the cap 21.
Although the rising or lowering amount of the cap 21 is substantially equal to that of the wiper member 36 in the second embodiment, such amount may differ from that of the wiper member 36.
In the second embodiment, the cap 21 is arranged in a slanted manner when the cap 21 does not seal the nozzle opening surface of the recording head 8. However, the cap 21 may be arranged parallel with the nozzle opening surface.
Regarding the first and second embodiments, a printer ejecting ink (a printing apparatus including a fax and a copier) has been discussed as the liquid ejection apparatus. However, the present invention may be applied to liquid ejection apparatuses ejecting different types of liquid. For example, the present invention may be applied to a liquid ejection apparatus ejecting liquid such as electrode material and color material used in the manufacture of liquid crystal displays, EL displays, and surface emitting displays, or a liquid ejection apparatus ejecting biological organic matter used in the manufacture of biochips, or a sample ejection apparatus serving as a precision pipet. Also, the fluid (the liquid) is not restricted to the ink and may be a different type of fluid (liquid).
The present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Number | Date | Country | Kind |
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2004-100834 | Mar 2004 | JP | national |
2005-051855 | Feb 2005 | JP | national |