The invention relates to a wiper drive comprising a housing, a reversing motor and a gear mechanism connected downstream of the reversing motor, wherein a swaying element for driving at least one wiper arm or a wiper arm rod is provided on the gear mechanism output shaft, and wherein the operating range of the swaying element lies within a pivoting range which is delimited by two mechanical stops.
Reversing motors for use in wiper drives, in particular for windscreen wiper systems of motor vehicles, are characterized in that their direction of rotation can be reversed in a manner corresponding to the wiper blades moving back and forth on a windscreen or rear window. This has the advantage that a rod assembly for driving two wiper arms can be of very small design or that each wiper arm can be operated independently by coupling to a dedicated drive motor and thus there may be no need for a transmission rod assembly.
The reversal of the direction of rotation is achieved by electrical control of the reversing motor. The reversing motor thus drives the downstream gear mechanism and also the swaying element provided on the gear mechanism output shaft, which swaying element in turn is suitable for driving a wiper arm or a wiper arm rod until the wiper arm has reached one of its end positions on a windscreen to be cleaned. In the end position of the wiper arm, the reversing motor is actuated such that its direction of rotation is reversed, so that the wiper arm is driven in the opposite direction until the wiper arm has reached the other end position. The wiper arm is thus moved within its operating range between the end positions of the wiper arm by a suitable control mechanism.
If there is a fault in the control mechanism of the reversing motor, there is the risk that the wiper arm or the wiper arm rod will be moved beyond the limits of the operating range. The wiper arms coupled to the swaying element thus move beyond their wiping range and may cause damage to the vehicle body or to units within the engine compartment. Moreover, the wiper drive itself may also be damaged.
In order to prevent such damage in the event of a fault in the reversing motor control mechanism, it is proposed according to WO 02/22409 A1 that a drive element connected to a motor crank cooperates with stops which prevent any swaying beyond the turning positions of the windscreen wiper. This is a simple and effective measure for preventing damage to the vehicle, to vehicle units or to the wiper drive in the event of faults in the reversing motor control mechanism.
However, it is disadvantageous in the aforementioned prior art that the checking and mounting of the wiper drive is complicated, and reliable operation is not ensured after a long operating time. In order to be able to check that the motor/gear mechanism unit, which is not yet mounted on a support element, is running true, a swaying element is placed on the gear mechanism output shaft. Once the check of the running is complete, the swaying element is removed again from the gear mechanism output shaft and the motor/gear mechanism unit is mounted on a support element which bears the abovementioned stops for delimiting the pivoting range of the wiper drive. Finally, the swaying element is placed on the gear mechanism output shaft in such a way that the free end of the swaying element can be pivoted between the stops.
Based on this, it is an object of the invention to further develop a wiper drive of the generic type such that the mounting operation is simplified.
According to the invention, this object is achieved in a wiper drive of the type mentioned above in that at least one stop is designed such that it can be removed and/or moved in such a way that the swaying element, when the wiper drive is mounted on a support frame, can be moved from a first mounting position, which lies outside the pivoting range, into the pivoting range without being obstructed by the stop.
Since at least one stop is designed such that it can be removed and/or moved, the swaying element can be moved out of a first mounting position and into the pivoting range when the wiper drive is mounted on a support frame, which support frame is usually fixed to the body. The first mounting position lies outside the pivoting range. The pivoting range is delimited by two mechanical stops, of which at least one stop is nevertheless designed such that it can be removed and/or moved.
During normal operation of the wiper drive, the swaying element moves only within an operating range which lies within the pivoting range delimited by the two mechanical stops. This has the advantage that the swaying element and the stops do not touch one another during normal operation, which would result in the components being subjected to mechanical stress and in undesirable noise being produced. The swaying element strikes the mechanical stops only if the reversing motor control mechanism has a fault, so that the movement of the swaying element is then limited to the pivoting range delimited between the mechanical stops.
According to a first embodiment, at least one stop is arranged on at least one add-on element such that it cannot be removed, wherein the add-on element can be releasably fixed on a component of the wiper drive, in particular on the housing. In this embodiment, therefore, the stop cannot be removed directly from the wiper drive and/or cannot be moved relative thereto; rather, the stop is provided on an add-on element which for its part can be releasably fixed on a component of the wiper drive, and in particular on the housing. This has the advantage firstly that the handling of the stops during mounting thereof is facilitated, and secondly that further functions can be implemented by the add-on element.
Both stops may be provided on one add-on element or else one stop may be provided on each of two add-on elements. When using one add-on element, the number of components is minimized; a saving in terms of material and weight can be made when using two smaller add-on elements.
As already mentioned, further functions can be implemented by an add-on element. Advantageously, at least one add-on element is suitable for exerting a retaining function for a connection between the housing and a support frame. The add-on element therefore serves not only as a support for one or two stops, but also as a fixing element for ensuring a connection between the housing of the wiper drive and a support frame. By integrating the stop and retaining functions in one component, the number of components of the wiper drive can be reduced and the mounting of the wiper drive can be considerably simplified. As a result, particularly cost-effective manufacture is possible.
In one refinement of the invention, the add-on element can be releasably fixed on a component of the wiper drive, in particular on the housing, in various orientations and/or at various positions. This has the advantage that the add-on element or add-on elements can be used in different installation situations which arise for example when a reversing motor assumes different relative positions with respect to the windscreen to be cleaned in different vehicles. The pivoting range can thus be set in a variable manner by the add-on elements which can be releasably fixed on the housing in various orientations and/or at various positions. The same add-on element can then be used in different wiper drives, as a result of which different wiper drives can be represented by the same components.
The add-on element can be fixed on a component of the wiper drive, in particular on the housing, at at least one, preferably at several, fixing points. When using one fixing point, the add-on element can be mounted in a particularly simple and rapid manner. However, in order to be particularly able to deflect forces and moments which may arise when the swaying element strikes a stop, it is advantageous to provide at least two fixing points for the add-on element. The add-on element is thus secured on the housing of the wiper drive such that any displacement of the stop when it is hit by the swaying element is ruled out, so that the stops can reliably delimit the pivoting range of the swaying element.
The add-on element is preferably designed as a shaped part made of sheet metal. In this way, even add-on elements which implement a number of functions at the same time and therefore may have a complex geometry can be manufactured in a very cost-effective manner.
It may be advantageous if the add-on element is non-releasably connected to the support frame. By virtue of this measure, it is possible to save a handling step during mounting of the wiper drive, since the add-on element and the support frame already have a defined relative position with respect to one another. The non-releasable connection may be produced for example by welding, soldering, adhesive bonding or riveting.
According to a second embodiment of the invention, at least one stop is provided as a separate component which can be fixed on a component of the wiper drive, in particular on the housing. As a result, the at least one stop can be designed in a particular simple and stable manner. Existing wiper drives can be equipped or retrofitted particularly easily with the delimitation of the pivoting range according to the invention. If two stops are provided as separate components, the reversing motor can also be used for rotational operation. In this way, there is no need to provide two different motors for wiper drives in the reversing mode and in the rotational mode.
In one refinement of the invention, the at least one stop is provided as a pin. Such a pin has for example an essentially cylindrical shape and can be inserted for example with a press fit into the housing of the wiper drive. The pin may also already be arranged in the housing prior to mounting of the wiper drive on a support frame, and be displaceable relative to the housing. The pin extends essentially perpendicular to the plane in which the swaying element moves. A stop for delimiting the pivoting range of the swaying element can thus be formed using simple means.
According to a third embodiment, the stops cooperate with a stop element which is provided on or in the swaying element such that it can be moved and/or removed. This has the significant advantage that the stops may already be integrated in the housing of the wiper drive and that the swaying element can be brought into its pivoting range without any problems. When the swaying element is located in the pivoting range, the stop element can preferably be placed essentially perpendicular to the plane in which the swaying element moves, so that the stop element can now cooperate with the stops and prevents any movement of the swaying element out of its pivoting range.
The stop element may be designed for example as a pin which is slidably mounted in the swaying element and can be slided from a position in which it does not cooperate with the stops on the wiper drive into a position in which a movement of the swaying element beyond the stops is not possible.
Advantageously, the stops are made in one piece with a component of the wiper drive, in particular with the housing. By way of example, the stops are part of a cast housing so that the additional mounting of stops on the housing is not required. As a result, a mounting step can be saved.
Advantageously, the support frame on which the wiper drive can be mounted is designed as a tubular element. This has the advantage that the position of the wiper drive can be set within a number of degrees of freedom. For example, the wiper drive can be displaced along the length of the tubular element and can also be rotated around the latter, so that an optimal setting of the wiper drive with respect to the support frame or with respect to a windscreen of a vehicle is possible.
Advantageously, the swaying element is non-releasably connected to the gear mechanism output shaft. This prevents the formation of any play between the swaying element and the gear mechanism output shaft during operation of the wiper drive, and thus any play in the movement of the driven wiper arm or wiper arm rod. A non-releasable connection may be formed for example by welding, pressing-on or caulking.
The invention furthermore relates to a method for mounting a wiper drive, in particular a wiper drive according to the invention, on a support frame, wherein the wiper drive comprises a housing, a reversing motor and a gear mechanism connected downstream of the reversing motor, wherein a swaying element for driving at least one wiper arm or a wiper arm rod is provided on the gear mechanism output shaft, and wherein the operating range of the swaying element lies within a pivoting range which is delimited by two mechanical stops, wherein the following mounting steps are carried out:
a) mutual orientation and positioning of housing and support frame, wherein the swaying element assumes a position outside its pivoting range,
b) mounting of a first stop on a component of the wiper drive, in particular on the housing,
c) fixing of the housing on the support frame,
d) pivoting of the swaying element into the pivoting range, and
e) mounting of a second stop on a component of the wiper drive, in particular on the housing.
The abovementioned steps may also be carried out in a different order, in particular in the order a), d), b), e) and c) or a), c), d), b) and e). Instead of steps b) and e) of the last-mentioned order of mounting steps, there may be displacement of a stop element which is provided on or in the swaying element such that it can be moved and/or removed.
The individual mounting methods and advantageous refinements and details of the invention can be found in the following description, in which the invention is described and explained in more detail with reference to the examples of embodiments shown in the drawing.
In the drawing:
a-e: show a wiper drive with one add-on element;
a-c: show a wiper drive with two add-on elements;
a-c: show a wiper drive with an add-on element according to a second embodiment;
a-c: show a modification of the embodiment shown in
a-d: show a wiper drive with a stop provided separately;
a-c: show a wiper drive with two stops provided separately; and
a-d show a wiper drive with a stop element which is slidably mounted in a swaying element.
In
Provided at the end of the swaying element 12 remote from the gear mechanism output shaft 10 is a hinge pin 14 which is fixedly connected to the swaying element 12 and serves to drive a wiper arm or a wiper arm rod.
The housing 4 furthermore has a total of four threaded sockets 16 which are arranged in pairs next to an elongate tube receiving area 18. The tube receiving area 18 serves to receive a support frame designed as a tubular element (cf.
In
In
The swaying element 12 as shown in
In
The mounting of the wiper drive 2 shown in
The embodiments described below are based in principle on the original mounting state of the wiper drive 2 as shown in
In
There is furthermore a second add-on element 248 which has a stop holding section 250 on which a second stop 252 is arranged. The second stop 252 likewise extends perpendicular to the plane of the drawing.
The second add-on element 248 has two through-holes 254 which are arranged on either side of a tube retaining section 256 and are passed through by screws 258 which are fixed in the threaded sockets 216 shown in
The following mounting steps are required in order to mount the wiper drive 202 shown in
The wiper drive 302 shown in
b shows the wiper drive 302, in the tube receiving area 318 of which a tubular element 320 is placed. Two retaining elements 366 are arranged on the tubular element 320, said retaining elements each having a tube retaining section 368 in the centre. The retaining elements 366 are non-releasably connected to the tubular element 320 via spot welds 370. The retaining elements 366 have through-holes 372 on either side of the tube retaining sections 368, said through-holes being passed through by screws 374 which are fixed in the threaded sockets 316 shown in
In
The following steps are required in order to mount the wiper drive 302 shown in
a-c show three modifications compared to the embodiment shown in
In the variant shown in
The add-on element 476 shown in
The embodiment of a wiper drive 502 shown in
The housing 504 furthermore has a pin holder 592. As shown in
The following steps are required in order to mount the embodiment of the wiper drive 502 shown in
The embodiment of a wiper drive 602 shown in
The following steps are required in order to mount the embodiment of the wiper drive 602 shown in
a-d show another embodiment of the invention. The wiper drive shown in
A stop element designed as a pin 796 is provided in the swaying element 712, said stop element being displaceably mounted in the swaying element 712. This is shown in detail in
Between the gear mechanism output shaft 710 and the hinge pin 714, the swaying element bears the pin 796 which is displaceably mounted in the swaying element 712. In the position shown in
The following steps are required in order to mount the wiper drive 702 shown in
All the embodiments described have the common feature that the wiper drive can be mounted with few steps and very simple and cost-effective mounting elements can be used.
While the method herein described, and the form of apparatus for carrying this method into effect, constitute preferred embodiments of this invention, it is to be understood that the invention is not limited to this precise method and form of apparatus, and that changes may be made in either without departing from the scope of the invention, which is defined in the appended claims.
Number | Date | Country | Kind |
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102 57 552 | Dec 2002 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP03/13998 | 12/10/2003 | WO | 00 | 11/15/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2004/052701 | 6/24/2004 | WO | A |
Number | Name | Date | Kind |
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1641392 | Lippert | Sep 1927 | A |
2313201 | Klein | Mar 1943 | A |
6044518 | Kiso | Apr 2000 | A |
20030131436 | Rapp | Jul 2003 | A1 |
Number | Date | Country |
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2636419 | Feb 1978 | DE |
41 04 632 | Feb 1991 | DE |
197 44 906 | Apr 1998 | DE |
100 11 842 | Oct 2001 | DE |
101 25 988 | Dec 2002 | DE |
Number | Date | Country | |
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20060156502 A1 | Jul 2006 | US |