The invention relates to a windshield wiper device for a vehicle, in particular a motor vehicle, furthermore in particular a wiper lip for a windshield wiper device.
Windshield wiper devices typically have a wiper arm or wiper lever, wherein a wiper blade to which a wiper lip is secured is moved on the windshield of a motor vehicle. The wiper arm is moved alternately between a first turning position and a second turning position. To this end, the wiper arm is connected to a wiper motor by means of the drive shaft. In particular on windshields with great changes of curvature, the wiper blade with the wiper lip easily loses contact with the windshield. In particular with highly curved windshields, this may lead to unwiped wiping regions or to the formation of haze.
In windshield wiper devices known from the prior art, during the reversal of the wiper arm in the turning positions, there is often a noise which, in particular depending on the motor vehicle and/or a driver situation of the motor vehicle, is found to be disruptive. This noise is in particular caused by the wiper lip being raised first when the movement direction of the wiper arm or the wiper blade is reversed, wherein the wiper arm is urged away from the windshield and subsequently folds over in the other direction. During the folding, the wiper arm together with the wiper blade is accelerated in the direction of the windshield. In this instance, the wiper blade moves in the direction of the windshield and is then abruptly braked. As a result of the acceleration and the braking, an impact is produced against the windshield, which causes the noise. There is therefore a requirement to further improve windshield wiper devices, in particular to prevent or at least reduce noises of the windshield wiper device.
In the improvement of windshield wiper devices, there are a plurality of peripheral conditions which should be taken into account. These include the complexity in terms of the production or the production costs, the material costs, but also the properties of the windshield wiper device, in particular the function under a variety of conditions and the service-life under a large number of conditions. It should be taken into account for wiper devices for vehicles that the cost pressure constantly increases and that the vehicles can be used in a large number of climatic conditions so that, for example, extreme temperature values occur permanently and/or with large fluctuations.
An object of the present invention is to provide a wiper lip by means of which at least one or more of the above-mentioned disadvantages is/are reduced or substantially do/does not occur.
According to embodiments of the present invention, there is provided a wiper lip which is adapted to a windshield wiper device comprising a wiper blade with an elongate upper portion and an elongate lower portion, which are constructed so as to be at least partially bendable. Furthermore, the windshield wiper device to which the wiper lip is adapted has a plurality of connection elements which are for connecting the upper portion and the lower portion, and which are spaced apart from each other over a longitudinal extent of the wiper blade. Furthermore, the connection elements are configured to enable a movement of the upper portion and the lower portion relative to each other with a movement component over a longitudinal extent of the wiper blade. The windshield wiper device is adapted to a vehicle, in particular a motor vehicle. The wiper blade is configured so that the rigidity of the wiper lip is higher in the wiping direction than the rigidity of the wiper lip perpendicularly relative to the wiping direction.
According to another embodiment of the invention, a windshield wiper device is provided for a vehicle, in particular a motor vehicle. The windshield wiper device comprises an elongate upper portion which is constructed so as to be at least partially bendable, an elongate lower portion which is constructed to be at least partially bendable and a plurality of connection elements for connecting the upper portion and the lower portion. The connection elements are spaced apart from each other over a longitudinal extent of the wiper blade and configured in order to enable a movement of the upper portion and the lower portion relative to each other with a movement component over a longitudinal extent of the wiper blade. Furthermore, the windshield wiper device comprises a wiper lip according to the embodiments described herein.
Preferred embodiments and particular aspects of the invention will be appreciated from the dependent claims, the drawings and the present description.
According to the embodiments described herein, Fin-Ray windshield wiper devices can be produced for vehicle windshields in a particularly advantageous manner and/or can be produced for a plurality of different fields of application. The present embodiments of the windshield wiper device with the wiper lip according to the embodiments described herein enable a particularly good adaptation to the curvature of a windshield. This ensures particularly good and precise wiping of the windshield. Regions of the windshield which are not wiped and a formation of haze on the windshield can be extensively avoided. The structural configuration of the wiper lip described herein enables an extensively uniform pressing pressure of the wiper lip on the windshield so that a high wiping quality is provided and a noise, in particular with a reversal of the movement direction of the wiper arm or the wiper blade in a turning position is prevented or at least reduced.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the wiper lip comprises a base region and a wiper region, wherein the base region is configured, when the wiper lip comes into contact with a windshield and the spacing between the wiper blade and the windshield is reduced, to provide a constant pressing force which acts substantially perpendicularly relative to the wiping direction. Consequently, a folding-over of the wiper lip, as known from the prior art, can be reduced or substantially prevented and a noise, in particular in the event of a reversal of the movement direction of the wiper arm or the wiper blade in a turning position can be reduced.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the wiper region has a pointed end and a wide end, wherein a wiper edge is arranged at the pointed end of the wiper region, wherein the base region of the wiper lip is arranged at the wide end of the wiper region, and wherein the base region of the wiper lip is wider than the wide end of the wiper region. It is thereby possible for a wiper lip to be provided which has a higher rigidity in the wiping direction than perpendicularly relative to the wiping direction, whereby a folding-over of the wiper lip, as known from the prior art, can be reduced or can be substantially prevented.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the base region of the wiper lip has a recess, wherein the recess is arranged above the wide end of the wiper region. Via the sizing of the recess, a constant pressing pressure can be adjusted between the wiper lip and the windshield.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the width of the recess in the base region of the wiper lip is greater than the width of the wide end of the wiper region. Via the relationship of the width BW of the wide end of the wiper region with respect to the width of the recess in the base region, the pressing pressure between the wiper lip and windshield can be adjusted.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the wiper edge of the wiper lip comprises an angle of from 60° to 120°, in particular 90°. Consequently, a wiper lip with a particularly high wiping quality is provided.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the recess comprises a depth of from 1 mm to 3 mm. Via the depth of the recess, the pressing pressure between the wiper lip and the windshield can be adjusted.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the wiper lip is of a material from the group comprising: TPE (thermoplastic elastomer), in particular TPE-S, TPE-O, TPE-U, TPE-A, TPE-V, TPE-E; ethylene-propylene-diene rubber (EPDM); polychloroprene and natural rubber. The material selection of the wiper lip enables the adjustment of the physical properties of the wiper lip and further enables production with the injection-molding method, in particular with a dual component injection-molding method.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the base region is formed from a first material and the wiper region is formed from a second material. Consequently, a wiper lip which is optimized in terms of its functional material properties can be provided.
According to embodiments of the disclosure which can be combined with other embodiments described herein, the wiper lip is produced by means of an extrusion method or an injection-molding method, in particular a dual component injection-molding method. A wiper lip which is cost-effective and simple to produce is thereby provided.
Embodiments of the invention are illustrated in the Figures and are described in greater detail below. In the drawings:
Unless otherwise indicated, the same reference numerals are used below for elements which are the same and which have the same effect.
According to typical embodiments of the wiper lip 50, as illustrated by way of example in
As illustrated by way of example in
According to embodiments described herein, the base region 21 of the wiper lip 50 is typically arranged at the wide end 26 of the wiping region 22. As illustrated by way of example in
According to typical embodiments of the wiper lip, which can be combined with other embodiments, the wiper edge 23 comprises an angle α of from 60° to 120°, in particular 90°. A wiper lip with a good sealing action between the wiper lip and the windshield and a high wiping quality is thereby provided.
As shown by way of example in
According to embodiments of the wiper lip which can be combined with other embodiments, the recess 24 has a width BA of at least 6 mm, in particular of at least 7 mm, in particular of at least 8 mm. Typically, the width BW of the wide end 26 of the wiping region 22 is smaller than the width BA of the recess 24. According to typical embodiments of the wiper lip, the width BA of the recess 24 and the width BW of the wide end 26 of the wiping region 22 is selected in such a manner that a ratio of BW/BA is a maximum of 0.8, in particular a maximum of 0.7, in particular a maximum of 0.6.
According to embodiments of the wiper lip which can be combined with other embodiments, the base region 21 has a width BB of at least 10 mm, in particular at least 12 mm, in particular at least 15 mm.
According to embodiments of the wiper lip which can be combined with other embodiments, the recess 24 has a depth TA of at least 1 mm, in particular at least 2 mm, in particular at least 3 mm. As explained in greater detail with reference to
According to typical embodiments of the wiper lip, the height HB of the base region 21 and the depth TA of the recess 24 is selected in such a manner that a ratio of TA/HB is a maximum of 0.8, in particular a maximum of 0.7, in particular a maximum of 0.6.
According to typical embodiments of the wiper lip which can be combined with other embodiments, the wiper lip may be produced from one or more materials from the group comprising: TPE (thermoplastic elastomer), for example, TPE-S, TPE-O, TPE-U, TPE-A, TPE-V, TPE-E; ethylene-propylene-diene rubber (EPDM); polychloroprene and natural rubber.
According to typical embodiments of the wiper lip which can be combined with other embodiments, the same material can be selected for the base region 21 of the wiper lip as for the wiping region 22 of the wiper lip. According to embodiments which are described herein, different materials can be selected for the base region 21 of the wiper lip and the wiper region 22 of the wiper lip. The base region 21 of the wiper lip may be produced from a first material from a group comprising: thermoplastic elastomer, for example, TPE-S, TPE-O, TPE-U, TPE-A, TPE-V, TPE-E; ethylene-propylene-diene rubber (EPDM); polychloroprene and natural rubber. The wiping region 22 of the wiper lip may be produced from a second material from a group comprising: thermoplastic elastomer, for example, TPE-S, TPE-O, TPE-U, TPE-A, TPE-V, TPE-E; ethylene-propylene-diene rubber (EPDM); polychloroprene and natural rubber. As a result of a material selection for the base region and for the wiping region, as a result of the respective material properties, the mechanical properties of the base region and the wiper region of the wiper lip can be adjusted.
Typically, the wiper lip according to embodiments of the present disclosure is produced by means of an extrusion method or an injection-molding method, in particular a dual component injection-molding method. The wiper lip can thereby be produced in a simple and cost-effective manner. The production of the wiper lip which is described herein by means of an extrusion method is particularly advantageous when ethylene-propylene-diene rubber (EPDM), polychloroprene or natural rubber is used.
According to embodiments of the wiper lip which can be combined with other embodiments, the wiper lip 50 has a hollow space 51, as illustrated by way of example in
According to embodiments of the wiper lip which can be combined with other embodiments, the hollow space 51 has an inner coating 52, as illustrated by way of example in
According to embodiments of the wiper lip which can be combined with other embodiments, the base region 21 of the wiper lip 50 is configured in such a manner that the base region 21 can be lowered into a recess of a lower portion 12 of a windshield wiper device. According to embodiments, the base region 21 may have at least one indentation which is arranged in such a manner that, via the sizing of the at least one indentation, the rigidity of the wiper lip, in particular the rigidity of the wiper lip perpendicularly relative to the wiping direction, can be adjusted.
According to embodiments, the at least one indentation is arranged at an end of the base region 21 which is opposite the wiping region 22, in particular the wiper edge 23, as illustrated by way of example in
According to embodiments which can be combined with other embodiments, the at least one indentation is arranged laterally on the base region 21 of the wiper lip. As illustrated by way of example in
According to embodiments of the disclosure, the wiper lip may be constructed integrally with the lower portion 12 of the wiper blade 2. In this instance, the wiper lip and the lower portion of the wiper blade may at least partially comprise the same material. Alternatively, according to embodiments described herein, a receiving member may be provided on the lower portion 12 of the wiper blade so that the wiper lip 50 can be introduced. This affords the advantage that the wiper lip can be replaced separately and consequently, in contrast to replacing the entire wiper blade, a material saving is possible. According to another alternative, the wiper lip may be cold-welded to the lower portion of the wiper blade.
As already explained, via the sizing of the depth of the recess 24 in the base region 21 of the wiper lip, the spacing region between the lower portion 12 of the wiper blade 2 and the windshield, in which a substantially constant pressing force is present between the wiper lip and the windshield, can be adjusted. This means that the second region 32 of the pressing pressure line which is illustrated in
There is described below an exemplary windshield wiper device, for which the wiper lip described herein can be used. In principle, however, the wiper lip described herein can also be used for other windshield wiper devices.
Both the upper portion 10 and the lower portion 12 are bendable bars or may be constructed as bendable bars which are constructed in
According to some embodiments, which can be combined with the other embodiments described herein, for the upper portion 10 and/or the lower portion 12 there is used a material which has an elasticity modulus which is in a range between 0.005 kN/mm2 and 0.5 kN/mm2, in particular 0.01 kN/mm2 and 0.1 kN/mm2. This enables a suitable flexibility of the upper portion 10 and the lower portion 12. Together with a suitably constructed cross-section face of the upper portion 10 and the lower portion 12, an optimum flexural strength is thus produced. The upper portion 10 and the lower portion 12 are thus arranged in such a manner that they face each other. Both ends of the upper portion 10 are securely connected at outer connection positions 14 and 16 to an end of the lower portion 12, respectively. Otherwise, the upper portion 10 and the lower portion 12 are spaced apart from each other.
The upper portion 10 and the lower portion 12 are connected to each other by means of connection elements 18. In particular in the basic position of the wiper blade 2, they extend substantially transversely relative to the longitudinal extent 8 of the wiper blade 2. The connection elements 18 are secured at mutually facing inner longitudinal sides of the upper portion 10 and the lower portion 12 by means of pivot joints 20. The pivot joints 20 are in this instance hinges. In particular, the pivot joints 20 may be constructed as film hinges. This is particularly advantageous when the upper portion 10, lower portion 12 and/or connection elements 18 are produced from a plastics material or are covered with a suitable plastics material.
According to typical embodiments which are described herein and which can be combined with other embodiments described herein, a pivot joint is selected from the following group which comprises: a hinge, a film hinge, a tapering of the material for producing lower rigidity in accordance with a torsion axis, a joint with a rotation axis, a means for connecting the upper portion to the connection element or for connecting the lower portion to the connection element which permits the displacement of the lower portion with respect to the upper portion over the longitudinal extent, etcetera.
Embodiments in which the joint is provided by means of a film hinge consequently provide a very simple manner of providing the joints for a Fin-Ray wiper. The wiper blade 2 can be provided in one piece, in particular in an off-tool manner. According to typical embodiments, the film hinges have a high expandability. This may, for example, be provided by a material selected from the group PP, PE, POM and PA. Alternatively, the film hinges may be produced from one or more materials from a group comprising: TPE (thermoplastic elastomer), for example, TPE-S, TPE-O, TPE-U, TPE-A, TPE-V and TPE-E.
The connection elements 18 are spaced apart from each other over the longitudinal extent of the wiper blade 2. The spacings between two adjacent connection elements 18 are the same. However, they may also be selected to be different. The spacings are advantageously smaller than 50 mm, in particular smaller than 30 mm. It is thereby possible to ensure particularly high flexibility of the windshield wiper device, in particular the lower portion thereof, and good adaptation to the curvature and curvature changes of the windshield to be wiped. In
The same applies in the present embodiment to the fixing means of the connection elements 18 to the upper portion 10.
As a result of the structure of the embodiments described herein, when a force acts on the lower portion (as a result of the windshield 4), there is a bending of the lower portion in the direction from which the force acts. This is produced by means of the connection of the upper portion 10 and the lower portion at a connection position 14 and/or 16, the shape and pivot joints at the connection between the connection elements and the upper or lower portion.
In the illustration according to
A windshield wiper device according to embodiments described herein uses the effect of tail fins of specific fish, which in the event of lateral pressure do not deviate in the pressure direction, but instead curve in the opposite direction, that is to say, in the direction from which the pressure originates. This principle is also referred to as the “fin ray” principle. A windshield wiper device according to the embodiments described herein thereby has the advantage of improved adaptation to a windshield of a motor vehicle. With a conventional windshield wiper blade, the upper portion thereof is generally rigid, that is to say, it is constructed so as not to be bendable.
Both in
According to embodiments of the disclosure which can be combined with other embodiments, the width of the wiper blade 2 increases from the outer connection positions in the direction of the securing portion 30 or the retention member 6 to which the wiper blade on the windshield wiper arm can be secured. In
According to embodiments of the disclosure, on the lower portion 12 of the wiper blade 2, for example, on wiper blades as illustrated by way of example in
According to another embodiment, in order to produce a wiper lip and a wiper blade in a cost-effective and economical manner, the lower portion 12, or, for the entire wiper blade 2, also the upper portion 10, and the connection elements 18, is produced from a first material. Typically, this may be the same material or different materials can also be selected for the individual components. These materials may be selected from a group comprising: TPE (thermoplastic elastomer), TPE-S, TPE-O, TPE-U, TPE-A, TPE-V and TPE-E, wherein materials which are cost-effective to obtain or which can be produced in a cost-effective manner can be used.
The wiper lip 50 and the joint 20 on the lower portion 12 may be produced from a different material which complies with the increased requirements with respect to flexural rigidity, creep resistance or other requirements. Since, with such an embodiment of a joint for a wiper blade or a wiper lip for a wiper blade, only a limited material requirement for the joint and the wiper lip exists, higher quality (and more costly) materials can be used, without excessively increasing the overall costs of the wiper blade.
It is possible to construct a rigid or relatively rigid rib or a rigid connection element, the lower portion and the upper portion from a plastics material. This may, for example, be a fiber-reinforced plastics material. The joint 20 and the rubber profile of the wiper lip 50 are produced from a rubber-like material. The two different materials may, for example, be provided in a 2-component injection-molding method. According to typical embodiments, it is possible to use as a rubber-like material a thermoplastic elastomer (TPE), for example, TPE-S, TPE-O, TPE-U, TPE-A, TPE-V and TPE-E; ethylene-propylene-diene rubber (EPDM); polychloroprene or natural rubber.
Optionally, the TPE joint can be provided independently of the wiper rubber profile, that is to say, the wiper lip. However, in the same injection-molding tool, the rubber profile of the wiper lip and/or, for example, also a styling of the surface can also be produced. By means of such a reduction of the injection-molding tools, the production costs can be reduced.
According to the embodiments described herein, materials can be selected so as to enable, even with high temperature fluctuations and/or with consistently high ambient temperatures, a reliable or durable windshield wiper device. The material selection of the film hinges, in particular together with the thickness of the hinges, enables flexural rigidity at a predetermined value or below and further enables production using the injection-molding method, with corresponding properties of the wiper blade, for example, an adequate creep resistance of the pivot joints.
According to the embodiments described herein, Fin-Ray windshield wiper devices for vehicle windshields can be produced in a particularly cost-effective manner and/or for a plurality of different fields of application. The present embodiments of the windshield wiper device with the wiper lip according to the embodiments described herein enable a particularly good adaptation to the curvature of a windshield. This ensures particularly good and precise wiping of the windshield. Regions of the windshield which are not wiped and a formation of haze on the windshield can be substantially prevented. The structural configuration of the wiper lip described herein enables a substantially uniform pressing pressure of the wiper lip on the windshield so that a high wiping quality is provided and a noise, in particular when the movement direction of the wiper arm or the wiper blade is reversed in a turning position, is prevented or at least reduced.
Number | Date | Country | Kind |
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102013217930.8 | Sep 2013 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/066725 | 8/4/2014 | WO | 00 |