Inkjet printers, thermal inkjet printers in particular, have come into widespread use in business and homes because of their low cost, high print quality, and colour printing capability.
In operation, drops of printing fluid are emitted onto the print medium such as paper or transparency film during a printing operation, in response to commands electronically transmitted to the printhead. These drops of printing fluid combine on the print media to form the text and images perceived by the human eye.
Media or substrates used to print large format products may be based on plastic such as PVC (Polyvinyl Chloride) or vinyl. To overcome the intrinsic rigidity of PVC or vinyl, some components known as “plasticizers” may be added into the composition of the substrate during the manufacturing processes in order to render the material more flexible and durable.
For simplicity and clarity of illustration, the same reference numerals will be used throughout the figures to refer to the same or like parts, unless indicated otherwise.
The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the described subject matter.
While the present disclosure is susceptible of implementation in many different forms, there are shown in the drawing and will be described herein in detail specific examples thereto with the understanding that the present disclosure is to be considered as an exemplification of the principles of the disclosure and is not intended to limit the disclosure to the specific implementations stated.
Numerous details are set forth to provide an understanding of the implementations described herein. The examples herein may be practiced without these details. In other instances, well-known methods, procedures, and components have not been described in detail to avoid obscuring the implementations described.
As indicated above, some components known as “plasticizers” may be added into the composition of the PVC-based print media during manufacturing to render them more flexible and durable.
However, it has been observed that incorporating such plasticizers into a PVC-based or vinyl-based print medium (e.g. self-adhesive vinyl, PVC banners, etc.) may negatively affect the adhesion quality of printing fluid (ink or the like) over the surface of the print medium. As a result, plasticizers may substantially degrade the image quality of a printing on a PVC-based or vinyl-based print medium. Plasticizers may in particular cause image printing defects such as ink coalescence (i.e. ink tending to form aggregates resulting in that the ink does not cover properly the print medium), banding (because of differences in coalescence), bleed, marks, etc. Chemical components other than plasticizers may be present within a print medium and may also be the cause of such image quality defects.
These image quality defects induced by the presence of plasticizers (or the like) can be overcome by using a foam to rub the surface of the print substrate prior to printing. A continuous rubbing on the surface of the print substrate allows for a more even distribution of the plasticizers in the substrate and leads to an improvement of the substrate wettability.
It has been observed that the efficiency of this rubbing technique depends on the level of friction that is exerted on the surface of the print medium to evenly distribute the plasticizers (or the like) in a print medium. An aim of the present disclosure is to ensure that an appropriate level of friction (or friction effect) is applied on the surface of a print medium in order to address in an efficient manner the image quality issues mentioned earlier.
As shown in
More specifically, the media roll 4 incudes a cylindrical support roll 4a around which a medium sheet 16 is wrapped. The roll of print medium 16 together with the support roll 4a form the media roll 4.
The substrate or medium 16 which is considered in the present document may be any sort of sheet-like or web-based medium, including paper, cardboard, plastic and textile.
The print medium 16 may be made up of vinyl or PVC, for instance. As explained earlier, the print medium 16 may for instance include plasticizers for rendering the print medium 16 more flexible. These plasticizers may be for instance Phthalate components. In another example, chemical components other than plasticizers may be present in the composition of the print medium 16, these chemical components being susceptible to cause degradation of the image quality of printing as explained earlier with reference to plasticizers.
As shown in
In an initial state shown in
The wiper roll 6 is positioned to rotate along its longitudinal axis C2 so as to cause function on the print medium 16 while the print medium 16 is conveyed in the forward direction 26 from the media roll 4 to 8 the printing area 10. In use, the wiper roll 6 rotates at a rotation speed (generally noted SP, wherein SP>0) in the rotation direction 22 as shown in
Part of the wiper roll circumference contacts the print medium 16. In use, the print medium 16 is partially wrapped around the wiper roll 6 while moving in the forward direction 26. The wrap angle—noted WA1 in
The surface of the print medium 16 may thus be rubbed using the rotating wiper roll 6. The rotation speed (generally noted SP) is controlled so that the wiper roll 6 rotates faster than the print medium 16 moving around the contacting portion of the wiper roll 6. Friction is caused by the normal force F exerted by the wiper roll 6 on the moving print medium 16 and by the speed difference between the surface of the wiper roll 6 and the opposite surface of the print medium 16 which is partially wrapped around the wiper roll 6.
The wiper roll 6 may be made up of any appropriate material or combination of materials to obtain the desired level of friction on the print medium 16. In the present example, the wiper roll 6 includes a foam, for instance in the form of an outer foam layer (not shown), that contacts the print medium 16 as it moves forward under the action of the drive roll 8. The characteristics of the foam may be chosen to provide an appropriate friction coefficient versus the print medium 16. The foam may have a friction coefficient versus print medium comprised between 0.3 and 0.7 (in the case for instance where the print medium 16 is made up of vinyl). Abrasive materials other that foam may however be used in other implementations. For instance, the wiper roll 6 may be made up of rubber depending on the friction effect that one wish to achieve.
Using foam as an abrasive surface of the wiper roll 6 may allow for small misalignments of the rotation axis C2 of the wiper roll 6 and may also provide an appropriate level of friction for a large range of medium types such as vinyl- or PVC-based substrates.
The foam of the wiper roll 6 may be compressible, to 50% of its thickness for instance. The foam of the wiper roll 6 is for instance in Polyurethane.
As indicated earlier, in use, the drive roll 8 is to rotate (in the rotation direction RT3 shown in
In the present example, the system 2 also includes a printing device (or printing unit) 12, which include print heads to print printing fluid 14 (ink or the like) in a printing area 10 on the print medium 16. The system 2 is to control the drive roll 8 so as to adjust the relative position of the print medium 16 along the print-medium advance direction 26 in order to cause printing at the appropriate locations on the print medium 16.
As shown in
In the present example, the portion of print medium 16 extending from the media roll 4 to the wiper roll 6 is noted 17. This portion 17 is pulled straight under the combined action of the back tension T exerted by the media roll 4, the driving force applied by the drive roll 8 in the forward direction 26 and the normal force F applied therebetween by the wiper roll 6 on the surface of the print medium 16. The position of the portion 17 in the initial state shown in
By controlling the rotation speed SP of the wiper roll 6 and the back tension T applied by the media roll 4 in the backward direction, the friction effect caused by the wiper roll 6 on the print medium 16 can be controlled. Wiping (or rubbing) the surface of the print medium 16 allows to evenly distribute plasticizers (or the like) on or within the print medium 16, thereby reducing or preventing occurrence of the image quality defects described earlier. As a result, a good quality of printing may be achieved, even in a case where plasticizers or the like are present in the composition of the print medium.
However, as explained further below, it has been observed that the level of friction achieved on the print medium 16 is also dependent upon the radius r of the media roll 4. As indicated earlier, the radius (noted r1 in the initial state shown in
The present disclosure provides for a technique which allows for an efficient control of the friction effect caused by the wiper roll 6 on the print medium 16 despite the variations of the radius of the media roll 4, especially but not exclusively, due to the print medium 16 being outputted.
As a result, the radius—noted r2 in the present state—of the media roll 4 is lower that the radius r1 of the media roll 4 in its initial state shown in
The change in position from PT1 to PT2 of the print medium 16 between the media roll 4 and the wiper roll 6 leads to a reduction of the wrap angle—noted WA2 in the present state—defining the proportion of the wiper roll circumference contacting the print medium 16 to cause friction thereon. Since WA2<WA1, the wiper roll 6 causes friction on a smaller area of the print medium 16 at any given time. As a result, the friction effect achieved by the wiper roller 6 tends to decrease.
According to a particular example of the present disclosure, the rotation speed SP of the wiper roll 6 or the back tension T exerted by the media roll 4 on the print medium 16 may be adapted, based on the radius r of the media roll 4, as to control the friction caused by the rotating wiper roll 6 on the print medium 16. By adapting the rotation speed SP or the back tension T, it is possible to compensate for the decrease of the radius of the media roll 4 while the print medium 16 is being outputted, thereby maintaining an appropriate friction effect by the wiper roll 6 throughout the length of the print medium 16.
The device 30 may also include the drive roll 8 of the system 2, and more generally any component of a medium advance mechanism which the drive roll 8 may be part of. As indicated earlier, the media roll 4 is to output, by rotation about its rotation axis C1, the print medium 16 in a forward direction 26.
In the present example, the non-volatile memory 34 stores a computer program PG according to a particular example, this computer program PG including instructions for carrying out a method according to a particular example. Example implementations of this method will be described later with reference to
The computer program PG can be expressed in any programming language, and can be in the form of source code, object code, or any intermediary code between source code and object code, such that in a partially-compiled form, for instance, or in any other appropriate form.
In addition, the recording medium 6 can be any entity or device capable of storing the computer program PG. For example, the recording medium can comprise a storing means, such as a ROM memory (a CD-ROM or a ROM implemented in a microelectronic circuit), or a magnetic storing means such as a floppy disk or a hard disk for instance.
Moreover, the recording medium 6 can correspond to a transmittable medium, such as an electrical or an optical signal, which can be conveyed via an electric or an optic cable, or by radio or any other appropriate means. The computer program according to the disclosure can in particular be downloaded from the Internet or a network of the like.
In the present example, when running the computer program PG, the controller 32 implements a radius determining module MD2 and a setting module MD4, as depicted in
The radius determining module MD2 is to determine a radius r of the media roll 4. As will be explained later, different techniques may be used by device 30 to determine the current radius of the media roll 4.
The setting module MD4 is to adapt, based on the radius r determined by the radius determining module MD2, the rotation speed SP of the wiper roll 6 or the back tension T exerted by the media roll 4 on the print medium 16 so as to control the friction caused by the wiper roll 6 on the print medium 16.
The modules MD2 and MD4 constitute a non-limitative example of implementation. The configuration of the modules MD2 and MD4 is more apparent in view of the example implementations described below.
The controller 32 may also control rotation of the drive roll 8. The controller may in particular control the advancing speed and driving force at which the print medium 16 is moved along the forward direction 16 or the driving force applied by the drive roll 8 on the print medium 16. In a particular example, the controller 32 is a processor of the system 2.
More specifically, it is now assumed that the system 2 is in the initial (or reference) state illustrated in
While the print medium 16 is being moved (40) forward, friction is caused (42) on the print medium 16 using the rotating wiper roll 6. For such a friction to be achieved, the wiper roll 6 contacts the surface of the print medium 16 at an initial rotation speed SP1 (>0) while the initial back tension T1 is exerted by the media roll 4 on the print medium 16.
In 44, the device 30 determines the radius r of the media roll 4. More specifically, in the present example, after a given time of moving (40) the medium print 16 forward while causing friction (42) thereon, the system 2 reaches the current state depicted in
The radius determination 44 may be performed while the media roll 4 is rotating or at a time when the media roll does not rotate.
The device 30 then sets or adapts (46), based on the radius r2 of the media roll 4 determined in 44, the rotation speed—noted SP2—of the wiper roll 6 or the back tension—noted T2—exerted by the media roll 4 on the print medium 16 so as to control the friction caused by the rotating wiper roll 6 on the print medium 16.
In a particular example, the device 30 adapts in 46 the rotation speed SP2 of the wiper roll 6 or the back tension T2 exerted by the media roll 4 so as to compensate, in the state illustrated in
The adapting 46 may comprise increasing the rotation speed of the wiper roll 6 or the back tension exerted by the media roll 4 on the print medium 16. Increasing the rotation speed SP2 (relative to the initial speed SP1) or the back tension T2 (relative to the initial back tension T1) allows to compensate for a decrease of the friction effect by the wiper roll 6 due to a decrease of the radius of the media roll 4 from the initial radius r1 (
The present disclosure allows to maintain at an appropriate level the friction caused by the wiper roll 6 despite any variation of the radius of the media roll 4, such as a decrease of this radius due to the output of a certain amount of the print medium 16 from the media roll 4 or an increase of this radius due to the input of a certain amount of the print medium 16 to the media roll 4. By controlling the friction generated by the wiper roll 6, any plasticizer or the like present on or within the print medium 16 can be evenly distributed, thereby avoiding or limiting occurrence of image quality defects as explained earlier.
In a particular example, the device 30 adapts in 46 the rotation speed SP2 but not the back tension T2. In another example, the device 30 adapts in 46 the back tension T2 but not the rotation speed SP2. The device 30 may adapt (46) both the rotation speed SP2 and the back tension T2. In a particular example, the device 30 may allocate in 46 a respective weight to the adaptation of each of these two parameters into compensating for a decrease in the radius of the media roll 4 from r1 (
In a particular example, the device 30 adapts in 46 the rotation speed SP2 of the wiper roll 6 or the back tension T2 exerted by the media roll 4 on the print medium 16 so as to maintain constant the friction effect exerted by the wiper roll 6 onto the print medium 16 while the radius r of the media roll 4 decreases (from r1 to r2).
In a particular example, the device 30 repeats the determination 44 and the adaptation 46 to maintain constant over time the friction effect exerted by the wiper roll onto the print medium.
In a particular example, while the system 2 is in the current state illustrated in
VSP2=C·SP1·(WA1/(WA1−A)−1) EQ1:
VT2=(1−C)·T1·(cos(WA1−A/2)/cos(WA1/2)−1) EQ2:
A=sin31 1((r1−r2)/L) EQ3:
where:
In the present example, the parameters SP1, WA1 and r1 are known constant values used as a reference values. The distance L is defined by the geometry of the system 2 and is also a known constant. The value of the weight C is set between 0 and 1 depending on the weight that is allocated to adapting the rotation speed of the wiper roll 6 and the back tension of the media roll 4.
In a particular example, the media roll 4 shown in
Equation EQ1 may equally be expressed as follows:
SP2=C·SP1·(WA1/(WA1−A)) EQ1′:
Equation EQ2 may equally be expressed as follows:
T2=(1−C)·T1(cos(WA1−A/2)/cos(WA1/2)) EQ2′:
where A is obtained based on equation EQ3 as defined above.
In a particular example, the following values are being considered: L=216 mm (millimeters); r1=137.5 mm; r2=30 mm; and WA1=119 degrees. In that particular example, the parameter A (defined by the above equation EQ3) ranges between 0 (for the reference state of
In a particular example, C=1 such that the rotation speed SP2 of the wiper roll 6 is modified in 46, as shown in
VSP2=SP1·(WA1/WA1−A)−1) EQ1 (with C=1):
In a particular example, C=0 such that the back tension T2 exerted by the media roll 4 is modified in 46, as shown in
VT2=T1·(cos(WA1−A/2)/cos(WA1/2)−1) EQ2 (with C=0):
Furthermore, the friction effect caused by the wiper roll 6 on the print medium 16 can be quantified in a friction force multiplied by time (N.s for “Newton.second”). In a particular example, the device 30 adapts (46), based on the radius r2 determined in 44, the rotation speed SP2 of the wiper roll 6 or the back tension T2 exerted by the media roll 4 so that the friction force exerted by the wiper roll 6 is at least 5 N.s, or at least 6 N.s, or at least 7 N.s.
In a particular example, still with reference to
It is assumed that the system 2 is in the initial (or reference) state illustrated in
The print medium 16 is moved (40) and friction is caused (42) by the wiper roll 6 as already explained earlier with reference to
After a given time of moving (40) the medium print 16 forward while causing friction (42) thereon, the system 2 reaches the current state depicted in
In 52, the device 30 detects whether the difference DF achieves a threshold value DFlim. In the positive case, the method proceeds to 46 to adapt the rotation speed SP2 of the wiper roll 6 or the back tension T2 exerted by the wiper roll 6 as already described with reference to
If however it is detected in 52 that DF<DFlim, neither the rotation speed SP2 of the wiper roll 6 nor the back tension T2 exerted by the wiper roll is adapted. In that case, the device 30 may proceed again to 50 after a given time period.
The example implementation illustrated in
In a particular example, the device 30 performs periodically the adapting 46 as described above with reference to
As indicated earlier, different techniques may be used by device 30 to determine the current radius of the media roll 4 in 44 (
In a particular example, the radius determining module MD2 may include (or be coupled to) an optical sensor to detect the radius of the media roll 4.
In a particular example, the radius determining module MD2 may estimate the current radius of the media roll 4 by determining the media roll turns versus the medium advance along the forward direction. Reference is made to document U.S. Pat. No. 9,114,949 B2 which describes a technique that may be used in the present disclosure to allow the device 30, illustrated in
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2016/044519 | 7/28/2016 | WO | 00 |