The disclosure relates generally to the field of dispensing liquid materials, and more particularly to a wiper seal for a piston that reduces piston bounce and improves deposit consistency.
Various types of dispensers are used in many industries for placing liquids, such as adhesives, conformal coating materials, solder paste, solder flux, and/or other similar materials, onto substrates during an assembly process. One type of liquid dispenser is a syringe-type dispenser that can have a dispenser body defining a barrel reservoir for holding a supply of liquid material to be dispensed. A dispensing tip can be coupled to the syringe at one end and the syringe can be in fluid communication with the reservoir at another end. A piston can be movably disposed in the reservoir to pressurize the liquid in the reservoir and thereby dispense a small amount of liquid from the dispensing tip and onto a substrate.
Many industrial applications need the liquid to be dispensed in precise volumes and at precise locations. To this end, liquid dispensers can include actuators for moving the piston within the reservoir in a controllable and predictable manner. For instance, pneumatic actuators can apply compressed gas, such as air, to the piston to move the piston and dispense liquid from the dispenser. Other types of actuators, such as linear actuators, can be used to control movement of the piston within the reservoir.
Dispensers can be prone to a phenomenon known as “piston bounce.” Piston bounce can refer to the accumulation of entrapped gas between the piston and the liquid. When the piston is actuated it can lurch or “bounce” on the entrapped gas before contacting the liquid within the dispenser. Piston bounce can cause retention of fluid on the reservoir wall, piston migration to the top of the reservoir, and unwanted mixing of air into the fluid. These effects of piston bounce can decrease performance of the liquid dispenser and can range from minor inconsistencies in the dispensed liquid to a tunneling of the liquid within the liquid dispenser that can require disposal of the remaining liquid.
Traditional solutions for improving performance of such liquid dispensers often attempt to balance piston bounce with liquid waste. Specifically, the piston can include or at least partially define passages such as vents, micro-vents, flow channels, and/or increased clearances to direct entrapped gas from the liquid, beyond the piston, and into an ambient environment. The micro-vents can allow air leaving the fluid to pass the piston, but can prevent the fluid from passing the piston since the fluid can clog/seal the micro-vents While relatively effective at reducing piston bounce, these passages also tend to release liquid that, in turn, creates significant waste.
There is a need for a liquid dispensing syringe and method for reducing piston bounce that effectively dispenses liquid while addressing issues such as those discussed above.
These needs are met, to a great extent, by a piston configured to be used with a dispensing syringe. The piston includes a body configured to be slidably positioned within an interior reservoir of the dispensing syringe, the body defining a wall that circumferentially surrounds the piston. The piston also includes a wiper seal that extends outwardly and circumferentially from the wall, the wiper seal defining a lip, a first portion, a second portion, and a junction that connects the first portion and the second portion. The second portion extends outwardly from the junction and away from the body to the lip.
Implementations may include one or more of the following features. The piston where in a relaxed state the second portion extends outwardly from the junction and away from the body at an angle relative to an axis that extends parallel to a longitudinal extending direction of the piston and through the junction. The angle is greater than 0°. The angle is greater than 4°. The angle is between 4° and 10°. The angle is between 0° and 45°. The first portion tapers from the junction to the wall. The junction is radially shaped with a center of curvature disposed towards the body. The wiper seal is configured to provide a liquid tight seal with an inner surface of a barrel of the dispensing syringe and to inhibit a liquid from flowing beyond the wiper seal.
One general aspect includes a dispensing syringe comprising a barrel defining an inner surface and an interior reservoir. The syringe also includes a piston slidably disposed within the interior reservoir. The piston may include a body defining a wall that circumferentially surrounds the piston and a wiper seal that extends outwardly and circumferentially from the wall. The wiper seal defining a lip, a first portion, a second portion, and a junction that connects the first portion and the second portion. The second portion extends outwardly from the junction and away from the body to the lip. An interface length of the second portion of the wiper seal contacts the inner surface of the barrel to form a liquid tight seal.
Implementations may include one or more of the following features. The dispensing syringe where the interface length of the second portion of the wiper seal that contacts the inner surface of barrel is less than two thirds of a total length of the second portion. A remaining length of the second portion defined by the total length of the second portion less the interface length does not contact the inner surface of the barrel. The junction and the first portion do not contact the inner surface of the barrel. The wiper seal has a material that is less rigid than a material of the barrel and the wiper seal is arranged in a compressed state within the barrel. The piston is removable from barrel and when removed from the wiper seal reverts to a relaxed state. In the relaxed state the second portion extends outwardly from the junction and away from the body at an angle relative to an axis that extends parallel to a longitudinal extending direction of the piston and through the junction. The angle is greater than 4°. The angle is between 4° and 10°. The first portion tapers from the junction to the wall. The junction is radially shaped with a center of curvature disposed towards the body.
Various additional objectives, advantages, and features of the disclosure will be appreciated from a review of the following detailed description of the illustrative embodiments taken in conjunction with the accompanying drawings.
The following detailed description is better understood when read in conjunction with the appended drawings. For the purposes of illustration, examples are shown in the drawings; however, the subject matter is not limited to the specific elements and instrumentalities disclosed. In the drawings:
Aspects of the disclosure are directed to a piston for a dispensing syringe and to a dispensing syringe with the piston. The piston can have a wiper seal with a geometry that reduces piston bounce and improves dispensing consistency. For example, the wiper seal can extend outwardly from and circumferentially around a body of the piston. The wiper seal can define a tip, a first portion, a second portion, and a junction between the first portion and the second portion. The second portion of the wiper seal can extend outwardly from the junction and away from the body of the piston to the tip. According to this arrangement, when the piston is slidably disposed within a barrel of the dispensing piston only a fraction of the total length of the second portion of the wiper seal, for example, less than two thirds, contacts the barrel to form a liquid tight seal. The wiper seal can be configured such that any or all of the remainder of the length of the second portion, the junction, and the first portion of the wiper seal do not contact the barrel. This can reduce the surface area of the wiper seal that contacts the barrel as compared to traditional wiper seals, which can allow entrapped gas to pass more easily through the seal while preserving a liquid tight seal between the piston and the barrel. Pistons employing wiper seal geometries in accordance with aspects of this disclosure can reduce or eliminate piston bounce and dispensing consistency can be improved. These and other aspects of the disclosure are described in further detail below in reference to
The dispensing syringe 10 can include a generally elongate barrel 12 having a first end 14 for dispensing liquid material therefrom, and a second end 16 opposite the first end 14. The barrel 12 can define an interior reservoir 18 (as shown for example in
The first end 14 of the barrel 12 can include a first connector 26 adapted to receive a corresponding second connector 28 provided on the dispensing tip 22, such that the dispensing tip 22 can be coupled to the first end 14 of the barrel 12. The second end 16 of the barrel 12 can include an opening 30 (as shown for example in
An example embodiment of the piston 20 can include a distal end 40 configured to force a liquid material 42 (as shown for example in
As shown in
As shown in resolution provided in the magnified view of
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Due to the geometry of the first wiper seal 48, i.e., the above-described structural relationship between the first lip 52, the first portion 72, the junction 74, and/or the second portion 76, the first wiper seal 48 can contact the inner surface 50 of the barrel 12 at an interface 78 defined by only a fraction of the surface area of the first wiper seal 48. For example, in embodiments only the first lip 52 and the second portion 76 of the first wiper seal 48 form the interface 78 with the inner surface 50 of the barrel 12. That is the junction 74 and the first portion 72 do not contact the inner surface 50 of the barrel 12. In embodiments, some of the second portion 76 also does not contact the inner surface 50 of the barrel 12. For example, the second portion 76 can have an interface length that contacts the inner surface 50 of the barrel 12 and a remainder of the total length of the second portion 76 does not contact the inner surface 50 of the barrel 12. In embodiments, the interface length can be less than two thirds of the total length of the second portion 76. In embodiments, the interface length can be less than half of the total length of the second portion 76. In embodiments, the interface length can be 10%, 20%, 30%, 40%, 50%, 60%, and/or 70% of the total length of the second portion 76. In embodiments, the interface length can be 10%-20, 20%-30, 30%-40, 40%-50, 50%-60, and/or 60%-70% of the total length of the second portion 76. Because only a fraction of the first wiper seal 48 can contact the inner surface 50 of the barrel 12, piston bounce can be reduced or eliminated since entrapped gas 70 can more easily escape through the first wiper seal 48. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed. Additionally, the geometry of the first wiper seal 48 provides a liquid tight seal with the inner surface 50 of the barrel 12. These features combine to improve dispensing consistency from the dispensing syringe 10.
Additionally, the piston 20 can include a second wiper seal 54 that can be positioned at the proximal end 44 on the piston 20. The second wiper seal 54 can be formed generally of the same material as the first wiper seal 48 and can have a second lip 56 that can engage the inner surface 50 of the barrel 12. In embodiments (not shown), the second wiper seal 54 can be provided with or without a first portion, a second portion, and a junction described above in reference to the first wiper seal 48. With respect to the use of the terms “distal” and “proximal,” it will be appreciated that such directions and/or locations are intended to describe relative locations longitudinally along example embodiments of the dispensing syringe 10. It is not intended that these terms or any other spatial references limit the disclosure to any of the example embodiments described herein.
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The piston 20 can include a generally rigid portion 62 and an elastic portion 64. In aspects, the generally rigid portion 62 is more rigid than the elastic portion 64. The first wiper seal 48 can be positioned on the generally rigid portion 62 of the piston 20 and the second wiper seal 54 can be positioned on the elastic portion 64 of the piston 20. The generally rigid portion 62 can maintain the first wiper seal 48 with a generally constant shape and size regardless of whether or not pressure is applied within the body 21 of the piston 20. In contrast, the elastic portion 64 can elastically deform under the influence of pressure applied within the body 21 and can act upon the second wiper seal 54. As described herein, the term “elastic” generally means that the elastic portion 64 of the piston 20 is flexible such that the elastic portion 64 expands under the influence of a force and then contracts when that force is removed or reduced. In addition, the elastic portion 64 of the piston 20 may be more flexible than the rigid portion 62. The material of construction for the piston 20 need not be a material having significant elasticity itself, but can be a flexible material formed as in the present case so as to result in the piston 20 having one or more relatively rigid portions and or more relatively flexible, elastic portions.
According to an example embodiment, the generally rigid portion 62 and the elastic portion 64 can be formed of a unitary construction from a same material, such as low-density polyethylene. The elastic portion 64 can be created by varying the geometry of the piston 20 such that the elastic portion 64 is more elastic than the generally rigid portion 62. As shown more clearly in
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In aspects, the disclosure has set forth a liquid dispensing syringe and method for reducing piston bounce that includes a barrel and a piston. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed. The barrel defines an interior reservoir having an inner surface. The piston is disposed within the interior reservoir and has a proximal end and an elastic portion configured to expand under the influence of a pressurized gas. A first circumferentially extending wiper seal is positioned on the piston. The first wiper seal having a flexible seal wiper with sealing surface that is set at an angle which when the first wiper seal is reduced to the inside diameter of the barrel, makes the seal surface parallel and flush with the inner inside diameter of the barrel to liquidly seal against the inner surface.
In aspects, the disclosure has set forth an implementation of a piston with a flared wiper for use in contact with a barrel/container that enables air present in the fluid to bypass the wiper, but does not permit air outside the wiper to bypass the seal and get into the fluid. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed. Compared to current pistons, the flared surface improves interference with the barrel at the sealing point while reducing the force required to move the piston. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed. This combination of properties enables air to pass over the wiper but prevents fluids from passing, causing entrapped air in the fluid to vent past the piston during normal operation. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed.
In aspects, the disclosure includes a method of manufacture where wipers smear, deform, and/or the like on ejection due to plastic's pliable nature when hot. The combination of design geometry, Polyethylene's tendency to stick, and a surface texture on the wiper causes a reproducible flare as described herein and illustrated.
In aspects of the disclosure, the various disclosed features provide improved piston performance. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed. In aspects of the disclosure, the various disclosed features provide less bounce. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed.
In aspects of the disclosure, the various disclosed features provide better wall wipe. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74 as disclosed. In trials with a highly bounce-prone fluid, roughly ⅔ of the current pistons bounced. In the same trial, the flared piston had little or no bounce. This was an unexpected result and is a result of the construction of at least the first wiper seal 48, the first lip 52, the first portion 72, the second portion 76, and/or the junction 74.
It will be appreciated that the foregoing description provides examples of the disclosed machine. However, it is contemplated that other implementations of the disclosure can differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for those features, but not to exclude such from the scope of the disclosure entirely unless otherwise indicated. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
This application is a National Stage Application of International Patent App. No. PCT/IB2023/050401, filed Jan. 17, 2023, which claims the benefit of U.S. Provisional Patent App. No. 63/311,258, filed Feb. 17, 2022, the entire disclosures of both of which are hereby incorporated by reference as if set forth in their entirety herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2023/062704 | 2/16/2023 | WO |
Number | Date | Country | |
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63311258 | Feb 2022 | US |