The present disclosure relates to a wiping apparatus and a rolling facility.
In a rolling facility for rolling a metal strip, rolling is performed while supplying liquid coolant to a mill roll. If the coolant remains on a surface of the rolled strip, it may become a quality problem. Therefore, a wiping apparatus for removing a liquid, such as coolant, from the surface of the strip has been proposed.
Patent Documents 1 and 2 each describe a wiping apparatus that includes a stationary (contact-type) wiper extending in a direction orthogonal to a conveying direction of a metal strip and disposed so as to contact a surface of the strip, downstream of a mill roll for rolling the strip.
Compared to a roll-type wiper, the stationary (contact-type) wiper has an advantage that, for example, the liquid, such as the coolant, removed from the surface of the strip by the wiper hardly splashes into a surrounding area or the wiper and the strip contact more evenly in a strip width direction, and thus unevenness in wiping hardly occurs.
On the other hand, the stationary wiper is prone to wear due to friction with the strip. For this reason, replacement frequency of the stationary wiper is generally high. Further, wear debris may be generated due to wear of the wiper and wear of the mill roll or the strip due to a rolling operation, and this wear debris may be stuck between the wiper and the strip (rolled material), form a lump, and scratch the surface of the strip. Furthermore, a contact area between the wiper and the strip is usually set narrow in order to suppress heat generation or the wear due to the friction. Consequently, however, a high surface pressure acts on a contact portion of the wiper and the strip in the case of the wiper or the like formed from a hard material, deforming a wiper surface and causing unevenness. Then, the wiper and the strip partially contact each other, which may scratch the surface of the strip due to the even higher surface pressure partially acting on the contact portion.
In view of the above, an object of at least one embodiment of the present invention is to provide a rolling facility and a wiping apparatus which hardly scratches a surface of a metal strip and can reduce replacement frequency of a wiping member.
A wiping apparatus according to at least one embodiment of the present invention is a wiping apparatus for removing a liquid from a surface of a strip of metal being conveyed, including: a wiping member having a flat face disposed to be contactable with the surface of the strip. The wiping member is formed from a graphite fiber reinforced resin composite material.
Further, a rolling facility according to at least one embodiment of the present invention, includes: a mill roll for rolling a strip of metal; and the above-described wiping apparatus disposed downstream of the mill roll in a conveying direction of the strip.
According to at least one embodiment of the present invention, provided are a rolling facility and a wiping apparatus which hardly scratches a surface of a metal strip and can reduce replacement frequency of a wiping member.
Some embodiments of the present invention will be described below with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described or shown in the drawings as the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
As shown in
In the rolling mill 4, rolling is performed while supplying liquid coolant to the mill rolls 2. Thus, the coolant adheres to the surface of the strip S that has passed through the mill rolls 2. The wiping apparatus 10 is a wiping apparatus for removing a liquid, such as the coolant, from the surface of the strip S by wiping.
In some embodiments, the wiping apparatus 10 includes a wiping member 12 having a flat face 14 disposed to be contactable with the surface of the strip S. The wiping member 12 is formed from a graphite fiber reinforced resin composite material.
In the exemplary embodiments shown in
The rolled face Sa, Sb of the strip S means, of the surface of the strip S, a face to be rolled by the mill rolls 2 or a face rolled by the mill rolls 2 (a face in contact with outer circumferential surfaces of the mill rolls 2). Further, the end faces Se of the strip S in the strip width direction mean, of the surface of the strip S, faces connecting the pair of rolled faces Sa, Sb (the upper rolled face Sa and the lower rolled face Sb) of the strip S to each other at both end portions of the strip S in the strip width direction.
The wiping apparatus 10 may include a pressing part configured to press the wiping member 12 toward the surface of the strip S. The flat face 14 of the wiping member 12 can be brought into contact with the surface of the strip S by pressing the wiping member 12 against the strip S with the pressing part. The pressing part may include, for example, a hydraulic cylinder or a pneumatic cylinder, or an elastic member such as a spring.
In a stationary (contact-type) wiper, heat or wear due to friction with the strip is often noticeable, and replacement frequency of such wiper is generally high. Further, in the conventional stationary (contact-type) wiper, a contact area between the wiper and the strip is usually set narrow in order to reduce heat or wear due to friction with the strip. For example, in a typical stationary wiper, wiping is performed with a corner 102 of a wiper 100 having a rectangular cross section in contact with the surface of the strip S, as shown in
In the above-described embodiments, since the wiping member 12 (the member forming the first wiper 20 and the second wiper 22) is formed from the graphite fiber reinforced resin composite material having self-lubricating properties and a low coefficient of friction with a metal material, heat or wear due to friction between the wiping member 12 and the strip S is hardly generated. Therefore, it is possible to reduce the replacement frequency of the wiping member 12, and since wear debris due to wear of the wiping member 12 is hardly generated, it is possible to suppress the scratch on the surface of the strip S due to the wear debris. Further, in the above-described embodiments, since heat or wear due to friction between the wiping member 12 and the strip S is hardly generated, it is possible to bring the relatively wide flat face 14 of the wiping member 12 into contact with the face (the rolled face Sa, Sb or the end face Se) of the strip S. By thus bringing the relatively wide flat face 14 of the wiping member 12 into contact with the surface of the strip S, a local force hardly acts on the contact portion of the wiping member 12 and the surface of the strip S in the state where the wiping member 12 is pressed against the surface of the strip S, and thus, unevenness is hardly formed on the surface of the wiping member. Therefore, it is possible to suppress partial contact between the surface of the wiping member 12 and the strip S, and it is possible to suppress the scratch on the surface of the strip S due to the local surface pressure that may be generated by such partial contact. Therefore, according to the above-described embodiments, the surface of the metal strip S is hardly scratched when the surface of the strip S is wiped, and the replacement frequency of the wiping member 12 can be reduced.
The graphite fiber reinforced resin composite material which is the material for the wiping member 12 may include a polyimide graphite fiber reinforced composite (PGFC).
In this case, since the material including the polyimide graphite fiber reinforced composite with the self-lubricating properties is used as the graphite fiber reinforced resin composite material forming the wiping member 12, it is possible to effectively suppress heat or wear due to friction between the wiping member 12 and the strip S. Therefore, the surface of the metal strip S is hardly scratched when the surface of the strip S is wiped, and the replacement frequency of the wiping member 12 can be reduced.
In some embodiments, as shown in
In some embodiments, for example, as shown in
The wiping member 12 of the first wiper 20 shown in
Since the wiping member 12 of the first wiper 20 thus extends along the strip width direction of the strip S, the liquid on the rolled faces Sa, Sb of the strip S conveyed along the longitudinal direction (conveying direction) of the strip S can more effectively be removed by the first wiper 20.
In some embodiments, for example, as shown in
In the above-described embodiments, since the wiping member 12 of the first wiper extends in the direction oblique to the strip width direction, the liquid removed from the surface of the strip S by the wiping member 12 is less likely to accumulate upstream of the wiping member 12 and more likely to be discharged along the wiping member 12 toward lateral to the strip width direction. Therefore, it is possible to facilitate discharge of the foreign matter (a solid matter (such as metal powder etc. generated by wear of the mill roll or the strip, or wear debris etc. of the wiping member) mixed in the coolant) contained in the liquid, and it is possible to more effectively suppress the scratch on the surface of the strip S due to the foreign matter.
As in the above-described embodiments, by arranging the wiping member 12 to be oblique to the strip width direction, the contact area between the wiping member 12 and the strip S is increased compared to a case where the wiping member 12 is arranged so as to extend in the strip width direction. In this regard, since the wiping member 12 forming the first wiper is formed from the graphite fiber reinforced resin composite material (the material having the self-lubricating properties and the low coefficient of friction with the metal material), it is possible to effectively suppress the generation of heat or wear due to friction between the wiping member 12 and the strip S even if the contact area between the wiping member 12 and the strip S is increased. Therefore, as in the above-described embodiments, the wiping member 12 of the first wiper 20 can be disposed so as to extend in the direction oblique to the strip width direction of the strip S.
In the above-described embodiments, an oblique angle θ (see
In some embodiments, for example, as shown in
In the above-described embodiments, the angle φ1 between the flat face 14 and the upstream face 15 of the wiping member 12 is greater than 0 degrees and less than 90 degrees in the cross section orthogonal to the strip width direction. That is, an angle φ2 (see
In the embodiment shown in
As shown in
According to the above configuration, since the rubber wiper 24 including the rubber member (rubber tube 25) contactable with the rolled faces Sa, Sb is disposed downstream of the first wiper 20, the liquid that could not completely be removed from the rolled faces Sa, Sb of the strip S by the first wiper 20 can be removed by the rubber wiper 24. Thus, the liquid can more reliably be removed from the rolled faces Sa, Sb of the strip S.
Since the rubber wiper 24 disposed downstream of the first wiper 20 has the role of performing auxiliary wiping, a pressing force applied to the rubber wiper 24 (a force to press the rubber tube 25 against the strip S) can relatively be small. Therefore, it is possible to suppress wear of the rubber wiper 24 due to friction with the strip S.
As shown in
As shown in
In the above-described embodiments, since the non-woven wiper 26 including the non-woven fabric 34 attached around the core part 36 is disposed downstream of the first wiper 20, the liquid that could not completely be removed from the rolled faces Sa, Sb of the strip S by the first wiper 20 can be removed by the non-woven wiper 26. Thus, the liquid can more reliably be removed from the rolled faces Sa, Sb of the strip S.
In some embodiments, a portion 38 (see
According to the above-described embodiments, the portion 38, of the core part 36 to which the non-woven fabric 34 is attached, adjacent to the non-woven fabric 34 in the strip thickness direction of the strip S is formed from the graphite fiber reinforced resin composite material. Therefore, even if the non-woven fabric 34 is torn due to, for example, friction with the strip S and the core part 36 is exposed, the portion 38, of the core part 36, formed from the graphite fiber reinforced resin composite material contacts the strip S, hardly scratching the strip S. Therefore, even if the non-woven wiper 26 is used, it is possible to effectively suppress the scratch on the surface of the strip S.
A portion 44 (see
As shown in
As shown in
A portion 54, of the pair of clamping members 52, 52, facing the strip S may be formed from the graphite fiber reinforced resin composite material.
As described above, according to the configuration where the second wiper 22 is disposed which has the flat face 14 contactable with the end face Se of the strip S in the strip width direction, it is possible to effectively remove the liquid, such as the coolant, adhering to the end face Se of the strip S in the strip width direction. Further, since the wiping member 12 is formed from the graphite fiber reinforced resin composite material having the self-lubricating properties and the low coefficient of friction with metal material, the end face Se of the strip S is hardly scratched when the end face Se is wiped, and the replacement frequency of the wiping member 12 can be reduced.
Further, in the above-described embodiments, since the wiping member 12 is pressed toward the end face Se of the strip S by the spring 56 (first elastic member), even if the strip S moves in the strip width direction due to, for example, meandering of the strip S, the wiping member 12 follows the movement of the strip S, making it possible to maintain a state where the wiping member 12 is in contact with the end face Se of the strip S. Therefore, the liquid adhering to the end face Se of the strip S in the strip width direction can be removed more reliably.
Further, in the above-described embodiments, a posture of the wiping member 12 with respect to the strip S can be stabilized by clamping the strip from the strip thickness direction by the clamping part 51 supported by the flat plate part 50. Whereby, the state where the wiping member 12 is in contact with the end face Se of the strip S is maintained easily, the liquid adhering to the end face Se of the strip S in the strip width direction can be removed more reliably.
Further, in the above-described embodiments, the strip S can be clamped with the clamping part 51 from the strip thickness direction by operating the actuator to apply a force greater than the biasing force of the spring 58 (second elastic member) to the clamping members 52, 52. Furthermore, the clamping of the strip S with the clamping part 51 can be released by operating the actuator and making the force applied by the actuator to the clamping members 52, 52 smaller than the biasing force of the spring 58 (second elastic member).
In some embodiments, for example, as shown in
wiping the end face Se of the strip S in the strip width direction is disposed downstream of the first wiper 20 for wiping the rolled faces Sa, Sb of the strip S, the liquid, such as the coolant, laterally discharged from the rolled faces Sa, Sb of the strip S by the first wiper 20 and adhering to the end face Se of the strip S can effectively be removed by the second wiper 22. Hereinafter, the overview of the wiping apparatus and the rolling facility according
to some embodiments will be described.
In the above configuration (1), since the wiping member is formed from the graphite fiber reinforced resin composite material having self-lubricating properties and a low coefficient of friction with a metal material, heat or wear due to friction between the wiping member and the strip is hardly generated. Therefore, it is possible to reduce the replacement frequency of the wiping member, and since wear debris due to wear of the wiping member is hardly generated, it is possible to suppress the scratch on the surface of the strip due to the wear debris. Further, in the above configuration (1), since heat or wear due to friction between the wiping member and the strip is hardly generated, it is possible to bring the relatively wide flat face of the wiping member into contact with the surface of the strip. By thus bringing the relatively wide flat face of the wiping member into contact with the surface of the strip, a local force hardly acts on the contact portion of the wiping member and the surface of the strip in the state where the wiping member is pressed against the surface of the strip, and thus, unevenness is hardly formed on the surface of the wiping member. Therefore, it is possible to suppress partial contact between the surface of the wiping member and the strip, and it is possible to suppress the scratch on the surface of the strip due to the local surface pressure that may be generated by such partial contact. Therefore, according to the above configuration (1), the surface of the metal strip is hardly scratched when the surface of the strip is wiped, and the replacement frequency of the wiping member can be reduced.
In the above configuration (2), the wiping member forming the first wiper has the flat face disposed to be contactable with rolled face of the metal strip. Therefore, according to the above configuration (2), it is possible to obtain the wiping apparatus which hardly scratches the rolled face of the metal strip when the rolled face of the strip is wiped and can reduce the replacement frequency of the wiping member
In the present specification, of the surface of the strip, a face to be rolled by the mill roll or a face rolled by the mill roll (a face in contact with an outer circumferential surface of the mill roll) is referred to as the rolled face.
According to the above configuration (3), since the wiping member of the first wiper extends along the strip width direction of the strip, the liquid on the rolled face of the strip conveyed along the longitudinal direction (conveying direction) of the strip can more effectively be removed by the first wiper.
In the above configuration (4), since the wiping member of the first wiper extends in the direction oblique to the strip width direction, the liquid removed from the surface of the strip by the wiping member and the foreign matter contained in the liquid are less likely to accumulate upstream of the wiping member and more likely to be discharged along the wiping member toward lateral to the strip. Therefore, according to the above configuration (4), it is possible to facilitate discharge of the foreign matter (a solid matter (such as metal powder etc. generated by wear of the mill roll or the strip, or wear debris etc. of the wiping member) mixed in the coolant) contained in the liquid, and it is possible to more effectively suppress the scratch on the surface of the strip due to the foreign matter.
As in the above configuration (4), by arranging the wiping member to be oblique to the strip width direction, the contact area between the wiping member and the strip is increased compared to a case where the wiping member is arranged so as to extend in the strip width direction. In this regard, as described in the above (1), since the wiping member is formed from the graphite fiber reinforced resin composite material (the material having the self-lubricating properties and the low coefficient of friction with the metal material), it is possible to effectively suppress the generation of heat or wear due to friction between the wiping member and the strip even if the contact area between the wiping member and the strip is increased. Thus, it is possible to achieve the above configuration (4).
According to the above configuration (5), the angle (hereinafter, the angle φ1) between the flat face and the upstream face of the wiping member is greater than 0 degrees and less than 90 degrees in the cross section orthogonal to the strip width direction. That is, an angle (hereinafter, the angle φ2) between the upstream face of the wiping member and a portion, of the rolled face of the strip, upstream of the wiping member is an obtuse angle in the above-described cross section. Therefore, compared to a case where the angle φ2 is not greater than 90 degrees, the liquid is easily discharged from a region between the upstream face of the wiping member and the rolled face of the strip. Therefore, it is possible to facilitate discharge of the foreign matter (a solid matter included in the coolant, such as metal powder generated by wear of the mill rolls or the strip or wear debris of the wiping member) contained in the liquid, and it is possible to more effectively suppress the scratch on the surface of the strip due to the foreign matter.
According to the above configuration (6), since the rubber wiper including the rubber member contactable with the rolled face is disposed downstream of the first wiper, the liquid that could not completely be removed from the rolled face of the strip by the first wiper can be removed by the rubber wiper. Thus, the liquid can more reliably be removed from the rolled face of the strip.
According to the above configuration (7), since the non-woven wiper including the non-woven fabric attached around the core part is disposed downstream of the first wiper, the liquid that could not completely be removed from the rolled face of the strip by the first wiper can be removed by the non-woven wiper. Thus, the liquid can more reliably be removed from the rolled face of the strip.
According to the above configuration (8), the portion, of the core part to which the non-woven fabric is attached, adjacent to the non-woven fabric in the strip thickness direction of the strip is formed from the graphite fiber reinforced resin composite material. Therefore, even if the non-woven fabric is torn and the core part is exposed, the portion, of the core part, formed from the graphite fiber reinforced resin composite material contacts the strip, hardly scratching the strip. Therefore, even if the non-woven wiper is used, it is possible to effectively suppress the scratch on the surface of the strip.
In the above configuration (9), since the second wiper is disposed which has the flat face contactable with the end face of the strip in the strip width direction, it is possible to effectively remove the liquid adhering to the end face of the strip in the strip width direction.
Further, according to the above configuration (9), it is possible to obtain the wiping apparatus which hardly scratches the end face of the metal strip in the strip width direction when the end face is wiped and can reduce the replacement frequency of the wiping member.
According to the above configuration (10), since the second wiper for wiping the end face of the strip in the strip width direction is disposed downstream of the first wiper for wiping the rolled face of the strip, the liquid laterally discharged from the rolled face of the strip by the first wiper and adhering to the end face of the strip can effectively be removed by the second wiper.
According to the above configuration (11), since the wiping member is pressed toward the surface of the strip by the pressing part, the wiping member can reliably be brought into contact with the surface of the strip. Whereby, it is possible to effectively remove the liquid on the surface of the strip.
According to the above configuration (12), since the material including the polyimide graphite fiber reinforced composite is used as the graphite fiber reinforced resin composite material forming the wiping member, it is possible to effectively suppress heat or wear due to friction between the wiping member and the strip. Therefore, according to the above configuration (12), the surface of the metal strip is hardly scratched when the surface of the strip is wiped, and the replacement frequency of the wiping member can be reduced.
In the above configuration (13), since the wiping member is formed from the graphite fiber reinforced resin composite material having self-lubricating properties and a low coefficient of friction with a metal material, heat or wear due to friction between the wiping member and the strip is hardly generated. Therefore, it is possible to reduce the replacement frequency of the wiping member, and since wear debris due to wear of the wiping member is hardly generated, it is possible to suppress the scratch on the surface of the strip due to the wear debris. Further, in the above configuration (13), since heat or wear due to friction between the wiping member and the strip is hardly generated, it is possible to bring the relatively wide flat face of the wiping member into contact with the surface of the strip. By thus bringing the relatively wide flat face of the wiping member into contact with the surface of the strip, a local force hardly acts on the contact portion of the wiping member and the surface of the strip in the state where the wiping member is pressed against the surface of the strip, and thus, unevenness is hardly formed on the surface of the wiping member. Therefore, it is possible to suppress partial contact between the surface of the wiping member and the strip, and it is possible to suppress the scratch on the surface of the strip due to the local surface pressure that may be generated by such partial contact. Therefore, according to the above configuration (13), the surface of the metal strip is hardly scratched when the surface of the strip is wiped, and the replacement frequency of the wiping member can be reduced.
Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and also includes an embodiment obtained by modifying the above-described embodiments and an embodiment obtained by combining these embodiments as appropriate.
Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
Further, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
As used herein, the expressions “comprising”, “including” or “having” one constitutional element is not an exclusive expression that excludes the presence of other constitutional elements.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/027513 | 7/26/2021 | WO |