This application claims the benefit of priority to Japanese Patent Application No. 2018-244281 filed on Dec. 27, 2018. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to a wiping assembly for a liquid ejection head and an ink jet printer including the wiping assembly.
Conventionally, liquid ejection devices including a wiper that wipes a liquid ejection head and a wiper cleaner that cleans the wiper have been known. For example, Japanese Laid-open Patent Publication No. 2013-188965 discloses an ink jet printer including a wiper that wipes an ink head and a wiper cleaner that cleans the wiper. As described in Japanese Laid-open Patent Publication No. 2013-188965, in general, the wiper is formed of a flexible material. When the wiper is cleaned, the wiper is pressed against a contact surface of the wiper cleaner formed of an absorbent material that absorbs an ink and is curved by the pressing force. Therefore, each of contact surfaces of the wiper cleaner disclosed in Japanese Laid-open Patent Publication No. 2013-188965 has an inclination suitable for cleaning the curved wiper.
A wiper that wipes a liquid ejection head is, in general, formed into a plate shape, and only one surface (which will be hereinafter referred to as a wiping surface) abuts on the liquid ejection head. However, in an actual wiping assembly, a liquid flows onto a back side surface of the wiping surface and adheres thereon in some cases. When the liquid that has adhered on the back side surface of the wiping surface is not cleaned and left thereon, the liquid is likely to stick thereon, so that the wiper is hardly bent or a similar inconvenience occurs. In the ink jet printer disclosed in Japanese Laid-open Patent Publication No. 2013-188965, the back side surface of the wiping surface of the wiper is not cleaned.
Preferred embodiments of the present invention provide wiping assemblies for liquid ejection heads, each of which is able to clean both surfaces of a wiper. Other preferred embodiments of the present invention provide ink jet printers including the wiping assemblies.
A wiping assembly for a liquid ejection head disclosed herein includes a wiper to wipe a liquid ejection head, a wiper cleaner, a mover, and a controller to control the mover. The wiper includes a first wiper surface facing in a first direction and a second wiper surface facing in a second direction that is an opposite direction of the first direction. The mover moves at least one of the wiper and the wiper cleaner in at least one of the first direction and the second direction. The wiper cleaner includes a protruding portion. The protruding portion protrudes in a moving path of the wiper and includes a first cleaning surface facing in the second direction and a second cleaning surface facing in the first direction. The controller controls the mover to move the at least one of the wiper and the wiper cleaner so that one of the at least one of the wiper and the wiper cleaner moves in the first direction relative to the other of the at least one of the wiper and the wiper cleaner from a state in which the wiper is disposed in a position farther in the second direction than the protruding portion and to bring the first wiper surface into contact with the first cleaning surface. The controller controls the mover to move the at least one of the wiper and the wiper cleaner so that one of the at least one of the wiper and the wiper cleaner moves in the second direction relative to the other of the at least one of the wiper and the wiper cleaner from a state in which the wiper is disposed at a position farther in the first direction than the protruding portion and to bring the second wiper surface into contact with the second cleaning surface.
According to the wiping assembly for a liquid ejection head, the protruding portion of the wiper cleaner protrudes in the moving path of the wiper. The wiper contacts the surface facing in the second direction and the surface facing in the first direction of the protruding portion when the at least one of the wiper and the wiper cleaner is moved in the first direction and when the at least one of the wiper and the wiper cleaner is moved in the second direction that is an opposite direction to the first direction, respectively. Therefore, according to the above described wiping assembly for a liquid ejection head, both surfaces of the wiper are able to be cleaned.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
With reference to the attached drawings, ink jet printers according to preferred embodiments will be described below. Note that, as a matter of course, preferred embodiments described herein are not intended to be particularly limiting of the present invention. Also, members and portions that have the same function are denoted by the same reference symbol and redundant description will be omitted or simplified, as appropriate.
The reference symbol Y as used in the drawings denotes a main scanning direction. The main scanning direction Y is a left-right direction in this preferred embodiment. The reference symbol X denotes a sub scanning direction. The sub scanning direction X is a front-rear direction in this preferred embodiment. The reference symbol Z denotes an up-down direction. The main scanning direction Y, the sub scanning direction X, and the up-down direction Z are perpendicular to each other. Note that there is no particular limitation on the main scanning direction Y, the sub scanning direction X, and the up-down direction Z. The main scanning direction Y, the sub scanning direction X, and the up-down direction Z can be appropriately set in accordance with a configuration of the printer 10.
In this preferred embodiment, the printer 10 is an ink jet printer. In this preferred embodiment, an “ink jet system” includes various known ink jet systems including various continuous methods, such as a binary deflection method, a continuous deflection method, or the like, and various on-demand methods, such as a thermal method, a piezoelectric method, or the like.
As illustrated in
As illustrated in
A recording medium 5 is placed on the table 20. The printer 10 according to this preferred embodiment preferably is a flatbed printer, for example. The table 20 is disposed at or substantially at a center in the internal space of the case 11 in the main scanning direction Y. The table 20 has a plate shape. The table 20 is set such that planar surfaces face in an up-down direction Z. Although not illustrated, a plurality of holes through which the recording medium 5 is sucked and is fixed are provided in the table 20. The plurality of holes pass through the table 20 in the up-down direction. For example, a fan (not illustrated) is installed under the table 20. The fan draws in air from the plurality of holes to suck the recording medium 5. There is no particular limitation on a shape of the recording medium 5. The recording medium 5 may have various stereoscopic shapes, in addition to a plate shape. Also, there is no particular limitation on a material of the recording medium 5. The recording medium 5 may be made of, for example, wood, metal, glass, paper, fabric, or the like.
The table mover 25 is disposed under the table 20. The table mover 25 moves the table 20 in the sub scanning direction X and the up-down direction Z. The table 20 is supported by the table mover 25 from below. The table mover 25 includes a sub scanning direction mover 25X and an up-down direction mover 25Z. The up-down direction mover 25Z supports the table 20 and moves the table 20 in the up-down direction Z. In this preferred embodiment, the up-down direction mover 25Z includes a ball screw mechanism (not illustrated). The ball screw mechanism is driven by a Z-axis direction motor (not illustrated). The up-down direction mover 25Z is supported by the sub scanning direction mover 25X from below. The sub scanning direction mover 25X supports the up-down direction mover 25Z and moves the up-down direction mover 25Z in the sub scanning direction X. In this preferred embodiment, the sub scanning direction mover 25X includes a ball screw mechanism (not illustrated). The ball screw mechanism is driven by an X-axis direction motor (not illustrated). However, there is no limitation on a configuration of the table mover 25. For example, the mechanisms that drives the sub scanning direction mover 25X and the up-down direction mover 25Z may not be ball screw mechanisms. Power of each of the sub scanning direction mover 25X and the up-down direction mover 25Z may not be motor power. An upper and lower positional relation of the sub scanning direction mover 25X and the up-down direction mover 25Z may be reversed. The X-axis direction motor and the Z-axis direction motor of the table mover 25 are electrically connected to the controller 80 and are controlled by the controller 80.
The carriage 30 includes the plurality of ink heads 50 and the light irradiator 60 mounted thereon. The carriage 30 is provided above the table 20 and is movable in the main scanning direction Y. The carriage 30 is moved by the carriage mover 40. The carriage mover 40 moves the carriage 30 in the main scanning direction Y. The carriage mover 40 includes a guide rail 41, a belt 42, left and right pullies (not illustrated), and a Y-axis direction motor (not illustrated).
The guide rail 41 guides the carriage 30 in the main scanning direction Y. As illustrated in
An endless belt 42 is fixed to the carriage 30. The belt 42 is wound around the pullies provided at left and right of the guide rail 41. The Y-axis direction motor is attached to one of the pullies. The Y-axis direction motor is electrically connected to the controller 80 and is controlled by the controller 80. When the Y-axis direction motor is driven, the pullies rotate and the belt 42 runs. Accordingly, the carriage 30 moves along the guide rail 41 in the main scanning direction Y.
The plurality of ink heads 50 are mounted on the carriage 30. In this preferred embodiment, the plurality of ink heads 50 are provided on a lower surface of the carriage 30.
Each of the plurality of ink heads 50 includes a plurality of nozzles 51 disposed in a line in the sub scanning direction X. Each of the nozzles 51 is a fine hole through which an ink is ejected. The plurality of nozzles 51 are located on lower surfaces of the ink heads 50. The lower surfaces of the ink heads 50 define nozzle surfaces 50a on which the plurality of nozzles 51 are located. In each of the ink heads 50, the plurality of nozzles 51 are positioned in a line in the sub scanning direction X to define a nozzle array 52. The nozzle array 52 extends in the sub scanning direction X. Note that the number of the nozzle arrays 52 in each of the ink heads 50 is one in this preferred embodiment, but may be two or more. In
Each of the nozzles 51 communicates with a pressure chamber in which the ink is stored. The ink is ejected from each of the nozzles 51 by expansion and contraction of the pressure chamber, for example, by driving of a piezoelectric element or the like. The piezoelectric element or the like is electrically connected to the controller 80 and is controlled by the controller 80.
An ink cartridge 55 (see
As illustrated in
As illustrated in
Each of the plurality of caps 71 is attachable to the nozzle surface 50a of one corresponding ink head 50. The number of the caps 71 that are provided is the same as the number of the ink heads 50. The plurality of caps 71 are positioned in a line in the main scanning direction Y. Each of the caps 71 has a bottomed box shape having an opened upper side. Each of the plurality of caps 71 is preferably made of, for example, rubber or the like. When the caps 71 are attached to the ink heads 50, the caps 71 adhere to the nozzle surfaces 50a of the ink heads 50 and the nozzle surfaces 50a are covered by the caps 71. The caps 71 are attached to the ink heads 50, and thus, protect the ink heads 50. Also, the caps 71 protect the nozzles 51 and the nozzle surfaces 50a from drying.
The cap mover 72 movably supports the plurality of caps 71 in the up-down direction. The cap mover 72 lifts the caps 71 and attaches the caps 71 to the ink heads 50. The cap mover 72 also lowers the caps 71 and separates the caps 71 from the ink heads 50. The cap mover 72 includes, for example, a ball screw mechanism and a driving motor. When the driving motor is driven, the caps 71 are moved in the up-down direction by the ball screw mechanism.
Each of the plurality of suction pump 73 is connected to one corresponding cap 71. The number of the suction pumps 73 that are provided is the same as the number of the caps 71. The suction pumps 73 suck the inks stored in the caps 71. The suction pumps 73 are, for example, tube pumps. Each of the plurality of suction pumps 73 is connected to a bottom portion of the corresponding cap 71 via a tube or the like. When the suction pumps 73 are driven in a state in which the caps 71 are attached to the ink heads 50, the inks are sucked out from the nozzles 51 of the ink heads 50. The inks sucked by the suction pumps 73 are discarded into a waste liquid tank (not illustrated) via tubes (not illustrated) or the like.
As illustrated in
The wiper 110 is be able to wipe the nozzle surfaces 50a of the ink heads 50. The wiper 110 is preferably made of a flexible material, such as, for example, rubber. As illustrated in
The wiper 110 is held by a wiper holder 120. The wiper holder 120 grips a lower end of the wiper 110. The wiper 110 is held by the wiper holder 120 and substantially stands upright. Although not illustrated, an upper end of the wiper 110 is located slightly above the nozzle surfaces 50a of the ink heads 50. Therefore, a portion of the wiper 110 near the upper end overlaps the ink heads 50 in the up-down direction.
As illustrated in
The guide rail 131 extends in the moving direction X of the wiper 110. The wiper holder 120 engages the guide rail 131. The wiper holder 120 and the wiper 110 held by the wiper holder 120 are movable along the guide rail 131 in the moving direction X. The endless belt 132 is fixed to the wiper holder 120. The belt 132 is wound around the front side pulley 133a and the rear side pulley 133b of the guide rail 131. The driving motor 134 is attached to the front side pulley 133a. The driving motor 134 is electrically connected to the controller 80 and is controlled by the controller 80. When the driving motor 134 is driven, the pulley 133a rotates and the belt 132 runs. Thus, the wiper 110 moves along the guide rail 131 in the moving direction X.
The wiper cleaner 200 is provided behind the wiper 110 when not being used. The wiper cleaner 200 is provided in a line with the wiper 110 in the moving direction X of the wiper 110. The wiper cleaner 200 is disposed in a movable range of the wiper 110. Therefore, the wiper mover 130 is able to move the wiper 110 to a position farther in the first moving direction X1 and a position farther in the second moving direction X2 than cleaning surfaces 252a and 252b of the wiper cleaner 200 (see
The case 210 is provided into a box shape having an opened lower side and opened sides in the front-rear direction. As illustrated in
A guide 214 is located in a bottom opening of the case 210. The guide 214 includes a left guide 214a projecting inwardly (rightwardly) in the case 210 from a lower end of the left plate 212 and a right guide 214b projecting inwardly (leftwardly) in the case 210 from a lower end of the right plate 213. The left guide 214a extends along the lower end of the left plate 212 in the moving direction X of the wiper 110. The right guide 214b extends along the lower end of the right plate 213 in the moving direction X of the wiper 110. The guide 214 is a lower side guide when the absorbent assembly 220 is inserted in the case 210 by sliding the absorbent assembly 220 in the moving direction X. The guide 214 also defines and functions as a regulator that regulates downward movement of the absorbent assembly 220 relative to the case 210. When the absorbent assembly 220 is inserted in the case 210, the absorbent assembly 220 abuts on an upper surface of the guide 214 as the regulator. Thus, downward movement of the absorbent assembly 220 to a position below the guide 214 is regulated.
When the absorbent assembly 220 is inserted in the case 210 by sliding the absorbent assembly 220 in the moving direction X, the top plate 211 defines and functions as an upper side guide. The top plate 211 also defines and functions as a second regulator that regulates upward movement of the absorbent assembly 220 relative to the case 210. When the absorbent assembly 220 is inserted in the case 210, the absorbent assembly 220 abuts on a lower surface of the top plate 211 as the second regulator. Thus, upward movement of the absorbent assembly 220 to above the top plate 211 is regulated.
An attaching plate 215 is provided in the top plate 211. The attaching plate 215 extends upwardly from a front end of the top plate 211. When the case 210 is attached to the printer 10, the attaching plate 215 is fixed to the printer 10. Two elongated holes 215a are provided in the attaching plate 215. The two elongated holes 215a are provided in a line in the width direction Y. Each of the elongated holes 215a passes through the attaching plate 215 in the moving direction X. Each of the elongated holes 215a has a flat shape that is long in the up-down direction. An upper end of each of the elongated holes 215a reaches an upper end of the attaching plate 215. Each of the elongated holes 215a is an upward cutout. A bolt 101 (see
A latch 216 is provided in the attaching plate 215. The latch 216 has a plate shape bent at or approximately at a right angle in the middle. The latch 216 includes an attaching portion 216a that extends in the up-down direction and a latch portion 216b that extends in the moving direction X of the wiper 110. The attaching portion 216a is fixed to the attaching plate 215. The latch portion 216b extends along an upper surface of the top plate 211 from a lower end of the attaching portion 216a in the first moving direction X1. As illustrated in
The absorbent assembly 220 is structured such that an absorbent 250 has a predetermined shape in the absorbent assembly 220. The absorbent 250 absorbs the inks. The absorbent assembly 220 is able to be inserted in the case 210 from a front opening of the case 210. The absorbent assembly 220 includes a first member 230, a second member 240, and the absorbent 250.
The first member 230 has a box shape having an opened upper side. As illustrated in
The second member 240 is provided over the first member 230. The second member 240 has a plate shape a portion of which is bent. The second member 240 is able to turn over the first member 230. As illustrated in
The second member 240 includes a projecting portion 241 that downwardly projects. The projecting portion 241 is a portion of the second member 240 which is bent to downwardly project. The projecting portion 241 is opposed to the opening 232 when the second member 240 is opposed to the first member 230. The projecting portion 241 includes a tip portion 241a. The tip portion 241a is formed into a shape, a length in the moving direction X of which decreases in a projection direction of the projecting portion 241 (in the downward direction in this preferred embodiment) when viewed facing in the width direction Y. When viewed in the width direction Y, the projecting portion 241 has a shape including two sides of a triangle, an apex of which is the tip portion 241a. A position of the apex of the tip portion 241a in the moving direction X matches a centerline of the opening 232 in the moving direction X. The projecting portion 241 extends in the width direction Y of the wiper 110 with this cross-sectional shape maintained. A length of the projecting portion 241 in the width direction Y is the same as or slightly shorter than the length of the opening 232 in the width direction Y.
There is no particular limitation on an angle of the tip portion 241a. The angle of the tip portion 241a may be appropriately set, for example, in accordance with a hardness or a thickness of the absorbent 250, a length of the opening 232 in the moving direction X (a length in a lateral direction), a hardness or a thickness of the wiper 110, or the like.
As illustrated in
As illustrated in
The absorbent 250 is made of a material that is able to absorb inks and has flexibility. A material having resistance to the inks is preferably used for the absorbent 250. The absorbent 250 is, for example, a porous sponge. In a case in which the absorbent 250 is used for some other device than an ink jet printer, the absorbent 250 may absorb a liquid ejected by a liquid ejection head.
The absorbent 250 is preferably made of a material having a plate shape. In a state in which the absorbent 250 is attached to the absorbent assembly 220, the absorbent 250 is deformed. A length of the absorbent 250 in the width direction Y is longer than the length of the wiper 110 in the width direction Y. The length of the absorbent 250 in the width direction Y is shorter than the lengths of the opening 232 and the projecting portion 241 in the width direction Y. Accordingly, the absorbent 250 is able to be inserted through the opening 232. As illustrated in
When the absorbent 250 is removed, the second member 240 is moved from a position opposed to the first member 230 illustrated in
As illustrated in
As illustrated in
The second member 240 is pressed toward the first member 230 by the top plate 211 of the case 210. The top plate 211 defines and functions as a presser that presses the second member 240 toward the first member 230. The second member 240 is pressed toward the first member 230 by the top plate 211 as a presser, and presses the absorbent 250 toward the first member 230.
When the absorbent assembly 220 is inserted in the case 210 by sliding the absorbent assembly 220, an upper surface of the second member 240 abuts on the lower surface of the top plate 211. At this time, the second member 240 turns in a direction in which the second member 240 is closed while deforming the absorbent 250. The first member 230 abuts on the guide 214 provided in a lower end of the case 210 and downward movement of the first member 230 is regulated. The second member 240 presses the absorbent 250 to deform the absorbent 250 in a state in which the first member 230 abuts on the guide 214 and the second member 240 abuts on the top plate 211. The top plate 211 itself does not move but defines and functions as a presser that presses and deforms the absorbent 250 by pressing back a restoring force generated by deformation of the absorbent 250.
As the absorbent assembly 220 is inserted in the case 210, the curved portion 216b 1 of the latch 216 engages the latch receiving portion 243 of the second member 240. The latch 216 engages the latch receiving portion 243, and thus, a user recognizes that the absorbent assembly 220 is properly attached to the case 210. The latch 216 fixes the absorbent assembly 220 to the case 210, and thus, the absorbent assembly 220 does not easily drop from the case 210. However, when the absorbent assembly 220 is pulled out in the second moving direction X2, the latch 216 is easily removed from the latch receiving portion 243. Accordingly, the user can easily attach and remove the absorbent assembly 220 to and from the case 210.
When the absorbent 250 is attached to the absorbent assembly 220 in the above described manner, a portion of the absorbent 250 defines and functions as the protruding portion 252 that downwardly protrudes below a lower surface of the case 210. The protruding portion 252 is a portion of the absorbent 250 and is made of a material that absorbs inks. The protruding portion 252 downwardly protrudes herein. A protruding direction of the protruding portion 252 is perpendicular or substantially perpendicular to the moving direction X and the width direction Y. As illustrated in
The protruding portion 252 includes the two cleaning surfaces 252a and 252b that face in the moving direction X of the wiper 110 and extend in the width direction Y. Of the two cleaning surfaces 252a and 252b, the first cleaning surface 252a faces in the second moving direction X2. The second cleaning surface 252b faces in the first moving direction X1. The first cleaning surface 252a cleans the first wiper surface 110a of the wiper 110. The second cleaning surface 252b cleans the second wiper surface 110b of the wiper 110.
As illustrated in
An amount of contact of the protruding portion 252 and the wiper 110, in other words, a gap between the upper end of the wiper 110 and the opening 232, is adjusted by the elongated holes 215a provided in the attaching plate 215 of the case 210. As illustrated in
The controller 80 is configured or programmed to control an operation of each member of the printer 10. There is no particular limitation on a configuration of the controller 80. The controller 80 is, for example, a microcomputer. There is no particular limitation on a hardware configuration of the microcomputer. The microcomputer includes, for example, an interface (I/F) configured or programmed to receive print data or the like from an external device, such as a host computer or the like, a central processing unit (CPU) configured or programmed to execute an order of a control program, a read-only memory (ROM) configured or programmed to store a program that is executed by the CPU, a random access memory (RAM) used as a working area in which the program is developed, and a storage, such as a memory or the like, configured or programmed to store the above described program and various types of data. As illustrated in
The printing controller 81 controls a printing operation of the printer 10. The printing controller 81 controls the sub scanning direction mover 25X, the up-down direction mover 25Z, and the carriage mover 40 to set a positional relationship between the ink heads 50 and the recording medium 5 to a desired positional relationship, and controls the ink heads 50 to cause the ink heads 50 to eject the inks to the recording medium 5. The printing controller 81 also controls the light irradiator 60 to cause the light irradiator 60 to irradiate the inks on the recording medium 5 with light.
The capping controller 82 controls a capping operation. The capping controller 82 controls the cap mover 72 in a state in which the carriage 30 is located over the capping unit 70 to move the caps 71 upwardly. Thus, the caps 71 are attached to the ink heads 50. The capping controller 82 also drives the suction pump 73 in a state in which the caps 71 are attached to the ink heads 50, as appropriate, so that the inks in the ink heads 50 are sucked.
The wiping controller 83 controls a wiping operation of the ink heads 50 by the wiper 110. The wiping controller 83 controls the carriage mover 40 and the driving motor 134 of the wiper mover 130 to cause the wiper 110 to wipe the nozzle surfaces 50a of the ink heads 50. Details of the wiping operation will be described later.
The cleaning controller 84 controls a cleaning operation of the wiper 110. The cleaning controller 84 controls the driving motor 134 of the wiper mover 130 to bring the wiper 110 into contact with the protruding portion 252 of the wiper cleaner 200. Specifically, the cleaning controller 84 moves the wiper 110 in the first moving direction X1 from a state in which the wiper 110 is disposed in a position farther in the second moving direction X2 than the protruding portion 252 to bring the first wiper surface 110a into contact with the first cleaning surface 252a. The cleaning controller 84 also moves the wiper 110 in the second moving direction X2 from a state in which the wiper 110 is disposed in a position farther in the first moving direction X1 than the protruding portion 252 to bring the second wiper surface 110b into contact with the second cleaning surface 252b. By this movement of the wiper 110, both of the first wiper surface 110a and the second wiper surface 110b are cleaned. Details of the cleaning operation will be described later.
Wiping of the ink heads 50 by the wiper 110 and a process of cleaning the wiper 110 will be described below. When the ink heads 50 are wiped by the wiper 110, the carriage 30 is moved on a moving path of the wiper 110. There is no particular limitation on a process of wiping but, for example, in one preferred process, the wiper 110 is first moved to a position farther in the second moving direction X2 (the forward direction) than the guide rail 41. Thereafter, the carriage 30 is moved to a position behind the wiping assembly 100. Thus, the ink heads 50 are located on the moving path of the wiper 110. From this state, the wiper 110 is moved in the first moving direction X1. A position of the upper end of the wiper 110 is set slightly above the nozzle surfaces 50a of the ink heads 50. Accordingly, a portion of the wiper 110 which is located near the upper end contacts the nozzle surfaces 50a of the ink heads 50 due to movement of the wiper 110. In accordance with the above described process, mainly, the first wiper surface 110a of the wiper 110 wipes the nozzle surfaces 50a. By this wiping of the nozzle surfaces 50a, the inks adhere to the first wiper surface 110a. Unless the inks that have adhered to the wiper 110 are removed, the inks are solidified on a surface of the wiper 110. Thus, a state of the wiper 110 is likely to be deteriorated, thus resulting in reduction in wiping quality. Therefore, the inks that have adhered to the wiper 110 are removed by the wiper cleaner 200.
As described above, in wiping, in general, only one surface of the wiper contacts the ink heads. Also in this preferred embodiment, it is only the first wiper surface 110a that abuts on the ink heads 50, and the second wiper surface 110b does not abut on the ink heads 50. Therefore, conventionally, it has not been considered that cleaning of a surface (the second wiper surface 110b in this preferred embodiment) of the wiper which does not abut on the ink heads is needed much. However, an ink is a liquid and is likely to flow onto the surface of the wiper which does not abut on the ink heads and to adhere thereto. If the ink that has adhered to the surface that does not abut on the ink heads is not cleaned and left thereon, the ink sticks thereon, so that the wiper is hardly bent or like inconvenience occurs. In view of the foregoing, the cleaning operation of the printer 10 according to this preferred embodiment has been devised. The printer 10 according to this preferred embodiment is able to clean both surfaces of the wiper 110.
In a first process of cleaning the wiper 110, the first wiper surface 110a of the wiper 110 is cleaned.
As illustrated in
By the first process, the wiper 110 is moved to a position farther in the first moving direction X1 than the protruding portion 252 of the wiper cleaner 200. In a second process of cleaning the wiper 110, the wiper 110 is moved in the second moving direction X2 from a state after the first process. Thus, the second wiper surface 110b of the wiper 110 contacts the second cleaning surface 252b of the wiper cleaner 200.
Similar to the first process, in the second process, when the second wiper surface 110b abuts on the second cleaning surface 252b, the wiper 110 is curved in an opposite direction of the moving direction (in the first moving direction X1 herein). As illustrated in
In this preferred embodiment, the first cleaning surface 252a and the second cleaning surface 252b of the protruding portion 252 extend in the width direction Y of the wiper 110. Thus, the protruding portion 252 can clean the wiper 110 in a wide range in the width direction Y at one time. In this preferred embodiment, each of lengths of the first cleaning surface 252a and the second cleaning surface 252b in the width direction Y is longer than the length of the wiper 110 in the width direction Y. Accordingly, the protruding portion 252 is able to clean the entire width of the wiper 110 in the width direction at one time.
The wiping assembly 100 according to this preferred embodiment includes the position adjuster to be able to move the wiper cleaner 200 in the protruding direction of the protruding portion 252 and a direction opposite to the protruding direction. The position adjuster is herein the elongated hole 215a provided in the case 210 of the wiper cleaner 200. A condition of contact of the wiper 110 and the protruding portion 252 is able to be adjusted by the position adjuster. Note that, as described above, the position adjuster is not limited to a position adjuster that adjusts the position of the wiper cleaner 200. The position adjuster may adjust the position of the wiper 110.
Moreover, the following advantageous effects are able to be achieved by the wiper 110 according to this preferred embodiment.
The wiper cleaner 200 according to this preferred embodiment includes the first member 230 in which the opening 232 is located, the second member 240 including the projecting portion 241 opposed to the opening 232, and the absorbent 250 made of a material having a plate shape and disposed between the first member 230 and the second member 240, and the second member 240 is pressed toward the first member 230 by the top plate 211 as a presser. Thus, the projecting portion 241 of the second member 240 presses the absorbent 250 toward the opening 232 of the first member 230, and at least a portion of the absorbent 250 is deformed to form the protruding portion 252 that protrudes in the projection direction of the projecting portion 241 from the opening 232 by pressing by the projecting portion 241. According to the above described configuration, the absorbent 250 having a plate shape is able to be easily formed into a projecting stereoscopic shape that is suitable to clean the wiper 110.
In this preferred embodiment, the projecting portion 241 of the second member 240 includes the tip portion 241a the length in the moving direction X of which decreases in the projection direction of the projecting portion 241 when viewed in the width direction Y. The tip portion 241a has a predetermined angle herein. According to this configuration, inclined surfaces of the first cleaning surface 252a and the second cleaning surface 252b are able to be easily formed. The angle of the tip portion 241a may be an acute angle. As another option, the angle of the tip portion 241a may be a right angle or an obtuse angle.
When the angle of the tip portion 241a is set to be an acute angle, each of inclinations of the first cleaning surface 252a and the second cleaning surface 252b is closer to vertical, and the first wiper surface 110a and the second wiper surface 110b are able to relatively strongly abut on the first cleaning surface 252a and the second cleaning surface 252b, respectively. Thus, the first wiper surface 110a and the second wiper surface 110b are able to be more strongly wiped.
On the other hand, when the angle of the tip portion 241a is set to a right angle or an obtuse angle, each of the inclinations of the first cleaning surface 252a and the second cleaning surface 252b is closer to horizontal, and the first wiper surface 110a and the second wiper surface 110b are able to relatively weakly abut on the first cleaning surface 252a and the second cleaning surface 252b, respectively. Thus, resistances received by the first wiper surface 110a and the second wiper surface 110b from the first cleaning surface 252a and the second cleaning surface 252b, respectively, are able to be reduced. The angle of the tip portion 241a may be appropriately set, for example, in accordance with a hardness or a thickness of the absorbent 250, a length of the opening 232 in the moving direction X (a length in a lateral direction), a hardness or a thickness of the wiper 110, or the like.
In this preferred embodiment, the top plate 211 as a presser that presses the second member 240 and the second member 240 are separable from each other. Herein, when the absorbent assembly 220 is pulled out from the case 210, the top plate 211 is separated from the second member 240. When the top plate 211 as a presser is separated from the second member 240, the absorbent 250 is attachable to and removable from the first member 230 and the second member 240. That is, the absorbent 250 is not pressed by the presser, and therefore, the absorbent 250 is able to be attached to and removed from the first member 230 and the second member 240. According to this configuration, the absorbent 250 is able to be exchanged as a consumable. Access to the absorbent 250 is possible from the second member 240 (an upper side in this preferred embodiment) such that exchanging work is easy.
The wiper cleaner 200 includes the shaft 221 as a member that causes the second member 240 to hold or release the absorbent 250. The shaft 221 is able to cause the second member 240 to turn. The second member 240 turns around the shaft 221, and thus, moves between a position in which the second member 240 presses the absorbent 250 and a position in which the second member 240 releases the absorbent 250. According to this configuration, the first member 230 and the second member 240 are not separated from each other, and pressing work or releasing work for the absorbent 250 are easy. However, the wiper cleaner 200 may not have the above described configuration. For example, the second member 240 may be completely separated from the first member 230.
The case 210 according to this preferred embodiment includes the guide 214 as a regulator. The guide 214 abuts on the first member 230 and regulates movement of the first member 230 in the protruding direction of the protruding portion 252 (the downward direction in this preferred embodiment). The top plate 211 as a presser is able to abut on the second member 240 and regulate movement of the second member 240 in an opposite direction to the protruding direction of the protruding portion 252 (an upward direction in this preferred embodiment). The second member 240 presses and thus deforms the absorbent 250 in a state in which the first member 230 abuts on the guide 214 and the second member 240 abuts on the top plate 211. According to this configuration, the presser does not need to include a moving portion and a driving portion, and the configuration is simple.
Furthermore, in this preferred embodiment, the guide 214 as a regulator and the top plate 211 define and function as guides that cause the absorbent assembly 220 to slide. In this preferred embodiment, the guide 214 is able to guide the first member 230 to slide in a sliding direction perpendicular to the protruding direction of the protruding portion 252, and the top plate 211 is able to guide the second member 240 to slide in the sliding direction. The first member 230 and the second member 240 slide in the sliding direction to be attached to and removed from the wiper cleaner 200. Note that the above described “sliding direction” is the moving direction X in this preferred embodiment but may be any direction perpendicular to the protruding direction of the protruding portion 252. According to this configuration, the first member 230 and the second member 240 can be easily attached to and removed from the wiper cleaner 200 by sliding the first member 230 and the second member 240.
Note that, in this preferred embodiment, the top plate 211 as the presser is not configured to actively press the second member 240, and only receives a repulsive force of the absorbent 250. However, the presser may actively press the second member. The presser may include, for example, an elastic body or the like.
The insertion portion 251 of the absorbent 250 which is exposed through the absorbent insertion hole 242 also defines and functions as an indicator used to check a state of the absorbent 250. The insertion portion 251 of the absorbent 250 is exposed to outside via the absorbent insertion hole 242 of the second member 240. When the inks are absorbed by the absorbent 250 to a nearly saturated state, colors of the inks appear in the insertion portion 251. The user is able to visually recognize the state of the absorbent 250 by the exposed insertion portion 251.
Preferred embodiments have been described above. However, printers disclosed herein are not limited to the above described preferred embodiments.
For example, in the above described preferred embodiments, the protruding portion 252 of the wiper cleaner 200 is formed by bending the absorbent 250 having a plate shape. However, the projecting portion is not limited to the projecting portion formed by bending the absorbent having a plate shape. Moreover, in the above described preferred embodiments, the projecting portion 252 includes the first cleaning surface 252a that is downwardly inclined toward the first moving direction X1 and extends in the width direction Y and the second cleaning surface 252b that is downwardly inclined toward the second moving direction X2 and extends in the width direction Y, but is not limited to the above described shape. The first cleaning surface and the second cleaning surface may not be inclined. There is no particular limitation on a shape of the projecting portion.
Furthermore, in the above described preferred embodiments, the wiper 110 is moved and the wiper cleaner 200 is immovable. However, the wiper 110 and the wiper cleaner 200 are moved relative to each other and which one of the wiper 110 and the wiper cleaner 200 is moved is not limited. For example, the wiper cleaner may be moved and both of the wiper and the wiper cleaner may be moved. As long as the wiper and the wiper cleaner are contactable to each other, there is no particular limitation on the arrangement of the wiper and the wiper cleaner.
In the above described preferred embodiments, the printers 10 are flatbed printers, but there is no limitation on a configuration of the printers. For example, the technology disclosed herein may be applied to a printer of a type in which a recording medium is supplied from a roll.
The technology disclosed herein can be used for not only a printer but also some other device including a liquid ejection head. For example, the technology disclosed herein may be used for a three-dimensional molding device that ejects a sclerosing solution from a liquid ejection head, or the like.
The terms and expressions used herein are for description only and are not to be interpreted in a limited sense. These terms and expressions should be recognized as not excluding any equivalents to the elements shown and described herein and as allowing any modification encompassed in the scope of the claims. The present invention may be embodied in many various forms. This invention should be regarded as providing preferred embodiments of the principles of the present invention. These preferred embodiments are provided with the understanding that they are not intended to limit the present invention to the preferred embodiments described in the specification and/or shown in the drawings. The present invention is not limited to the preferred embodiments and encompasses any of preferred embodiments including equivalent elements, modifications, deletions, combinations, improvements and/or alterations which can be recognized by a person of ordinary skill in the art based on the present invention. The elements of each claim should be interpreted broadly based on the terms used in the claim, and should not be limited to any of the preferred embodiments described in this specification or referred to during the prosecution of the present application.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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JP2018-244281 | Dec 2018 | JP | national |
Number | Name | Date | Kind |
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20050024425 | Ikeda | Feb 2005 | A1 |
20110090282 | Miyazawa | Apr 2011 | A1 |
Number | Date | Country |
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2013-188965 | Sep 2013 | JP |
Number | Date | Country | |
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20200207098 A1 | Jul 2020 | US |