Patent Grant
9708702
The present invention relates to a wiping device and a hot dip coating apparatus using the same.
Priority is claimed on Japanese Patent Application No. 2011-208118, filed on Sep. 22, 2011, the content of which is incorporated herein by reference.
During gas wiping by the wiping nozzles 15, wiping gas is blown from the wiping nozzles 15 disposed on both sides of the steel sheet P interposed therebetween. This process causes the molten metal adhered to the surface of the steel sheet P to have a uniform coating thickness in the width direction and the longitudinal direction. As a result, excessive molten metal is wiped out, and the amount of molten metal adhered is controlled. The wiping nozzles 15 is constituted so as to blow the wiping gas from slits that extend in the width direction of the steel sheet P, and the slit is longer than the width of the steel sheet P to correspond to the widths of various steel sheets P, that is, extends to the outside from an edge portion of the steel sheet P.
The wiping gas blown from the wiping nozzles 15 collides with the steel sheet P as a high-speed jet and is thereafter separated in the vertical direction such that the excessive molten metal is wiped out in the vertical direction to realize a uniform coating thickness. However, at the edge portion of the steel sheet P, since the jet that collides with the edge portion comes off in the horizontal direction, the collision force of the jet is reduced, and thus the coating thickness of the edge portion becomes greater than that of the center portion, that is, so-called edge overcoating occurs. In addition, so-called splash in which the molten metal scatters around due to the disturbance of the jet that collides with the edge portion occurs, and thus the molten metal adheres to the surface of the steel sheet, resulting in degradation of the surface quality of the steel sheet P.
In an attempt to solve such problems, for example, Patent Document 1 describes the following suggestion. In the description, a main nozzle that blows gas to mainly control the thickness of adhered metal and an auxiliary nozzle that is tilted with respect to the blow direction of the gas blown from the main nozzle and blows gas having a lower speed than that of the gas blown from the main nozzle are provided. Thus, the gas jet blown from the main nozzle is prevented from diffusing, by the virtue of the low-speed jet from the auxiliary nozzle.
In addition, Patent Document 2 describes the following suggestion. In the description, edge plates (with a thickness of 0.5 mm and a width of 755 mm) are arranged on both sides in the width direction of a steel sheet, and in parallel to the steel sheet. The edge plates are separated from the side end surfaces of the steel sheet at an appropriate interval. Further, a band plate is mounted to a part of the edge plate that opposes the side end surface of the steel sheet. This arrangement prevents gas on the edge plate side and gas on the steel sheet from colliding with each other, and prevents generation of turbulence of the gas, thereby preventing edge overcoating. In addition, in Patent Document 3, an apparatus which is provided with a suctioning nozzle that opposes a side end surface of a steel sheet and which removes extra molten metal using an air pressure is suggested.
[Patent Document 1]: Japanese Unexamined Patent Application, First Publication No. 2007-84878
[Patent Document 2]: Japanese Unexamined Patent Application, First Publication No. H10-36953
[Patent Document 3]: Japanese Unexamined Patent Application, First Publication No. H09-143663
As described in Patent Document 1, in the case where the auxiliary nozzle is fixed onto the main nozzle, when the distance between the main nozzles on both sides of the steel sheet is changed, for example, increased, the auxiliary nozzle impedes the jet from the main nozzle, and thus the wiping effect is reduced. In addition, as described in Patent Document 2, when the edge plates and the band plates are installed, the collision pressure of the wiping gas against the edge portion of the steel sheet is increased. Thus, there is an increase in splash of the molten metal, and the splash adheres between the steel sheet and the band plate, resulting in quality detects in the edge.
In addition, in the apparatus of Patent Document 3, the shape of a suctioning tube is circular, and thus the flow in the vicinity of the suctioning tube is disturbed and splash is likely to occur. In addition, since the molten metal is suctioned by the suctioning nozzle, there is a problem in that the suctioned molten metal adheres to the nozzle and thus the nozzle becomes clogged.
An object of the present invention is to provide a wiping device capable of preventing edge overcoating and splash by improving the flow of wiping gas at an edge portion of a steel sheet, and a hot dip coating apparatus using the same.
In order to accomplish the object related to solving the above-described problems, the inventors had employed the following:
(1) An aspect of the present invention relates to a wiping device which blows a wiping gas toward a steel sheet from a pair of wiping nozzles disposed on both sides of the steel sheet so as to face sheet surfaces of the steel sheet, wherein the steel sheet is interposed between the pair of wiping nozzles and is pulled from a hot dip coating bath, the device includes a suctioning tube, wherein: the suctioning tube is disposed on both sides in a width direction of a section of the steel sheet, the section being positioned between the pair of wiping nozzles, so that the suctioning tube is in parallel to the steel sheet; the suctioning tube has a suctioning port that suctions an air; the suctioning port is disposed to face a side end surface of the steel sheet; a cross-sectional shape of the suctioning tube has the largest dimension thereof along a pulling direction of the steel sheet.
(2) In the wiping device described in (1), a width of the suctioning tube in the pulling direction of the steel sheet may be 15 to 50 mm.
(3) In the wiping device described in (1) or (2), in the suctioning tube, a ratio of a long side with respect to a short side of the cross section may be 1.2 to 10.
(4) In the wiping device described in (1) or (2), a distance between the suctioning port and the side end surface of the steel sheet may be 2 to 15 mm.
(5) In the wiping device described in (3), a distance between the suctioning port and the side end surface of the steel sheet may be 2 to 15 mm.
(6) A hot dip coating apparatus according to another aspect of the present invention, includes the wiping device described in (1) or (2).
(7) A hot dip coating apparatus according to another aspect of the present invention, includes the wiping device described in (3).
(8) A hot dip coating apparatus according to another aspect of the present invention, includes the wiping device described in (4).
(9) A hot dip coating apparatus according to another aspect of the present invention, includes the wiping device described in (5).
According to the wiping device of the present invention, the wiping gas blown from the wiping nozzles is vertically separated after colliding with the steel sheet as a high-speed jet to wipe out excessive molten metal in the vertical direction, and thus the pressure distribution in the width direction is uniformized, thereby realizing a uniform coating thickness. Here, the wiping gas blown from the pair of wiping nozzles to the outside in the width direction of the steel sheet collides with the suctioning tube disposed on both sides in the width direction of the steel sheet between the pair of wiping nozzles and is vertically separated. Here, since the shape of the cross section of the suctioning tube has the largest dimension thereof along the pulling direction of the steel sheet, the wiping gas that collides with the suctioning tube and is vertically separated is guided vertically along the convex shape of the outside of the suctioning tube to be rectified. Therefore, the generation of turbulence caused by a direct collision between the flows of the wiping gas on the outside of the steel sheet is prevented. At the same time, by suctioning the air from the suctioning port disposed to face the side end surface of the steel sheet, variations in the position of the collision point of the wiping gas between the edge portion of the steel sheet and the tip end portion of the suctioning tube are suppressed, and thus a reduction in the gas pressure caused by variations in the collision point is suppressed. Therefore, a reduction in the collision force of the jet of the wiping gas at the edge portion of the steel sheet can be suppressed. Moreover, the generation of splash caused by the generation of turbulence is prevented, thereby avoiding quality troubles.
According to the aspects described in (1) to (9), the suctioning port which is disposed on both sides in the width direction of the steel sheet between the pair of wiping nozzles in parallel to the steel sheet and suctions air is disposed to face the side end surface of the steel sheet. In addition, by providing the suctioning tube in which the shape of the cross section has the largest dimension thereof along the pulling direction of the steel sheet, the generation of turbulence caused by a direct collision between the flows of the wiping gas on the outside of the steel sheet can be prevented, and a reduction in the collision force of the jet of the wiping gas exerted on the steel sheet at the edge portion of the steel sheet can be suppressed. Therefore, it is possible to prevent edge overcoating and splash.
As illustrated in
The wiping nozzles 2a and 2b are nozzles which respectively blow wiping gas G toward the sheet surfaces of the steel sheet P from linear slits 4a and 4b that extend in the width direction of the steel sheet. The slits 4a and 4b are formed to be longer than the width of the steel sheet P as illustrated in
The suctioning tube 3 is a tube which has a suctioning port 3a that suctions air and is disposed to face a side end surface of the steel sheet P, and has an oval cross section. The suctioning tube 3 is disposed so that the long side of the oval cross section is in a pulling direction D of the steel sheet P. In addition, at the intermediate position of the suctioning tube 3, a supply tube 3b that supplies driving gas g for operating the suctioning tube 3 as an ejector is provided. By supplying the driving gas g at a high pressure to the supply tube 3b, air in the vicinity of the edge portion E of the steel sheet P is suctioned from the suctioning tube 3a.
According to the wiping device 1 having the above configuration, the wiping gas G blown from the wiping nozzles 2a and 2b is vertically separated after colliding with the steel sheet P as a high-speed jet to wipe out the excessive molten metal in the vertical direction, and thus the pressure distribution in the width direction is uniformized, thereby realizing a uniform coating thickness. Here, the wiping gas G blown from the wiping nozzles 2a and 2b to the outside in the width direction of the steel sheet P is guided vertically along the convex shape of the outside of the suctioning tube 3 as described above to be rectified. Therefore, the generation of turbulence caused by a direct collision between the flows of the wiping gas G on the outside of the steel sheet P is prevented.
In addition, in the wiping device 1, in addition to the above-described effect, by suctioning the air from the suctioning port 3a of the suctioning tube 3 disposed to face the side end surface of the steel sheet P, variations in the collision point of the wiping gas G formed between the edge portion E of the steel sheet P and the suctioning tube 3 are suppressed, and thus a reduction in the gas pressure is suppressed. Therefore, the amount of wiping gas G coming off in the horizontal direction from the edge portion E of the steel sheet P is reduced. Accordingly, a reduction in the collision force of the jet of the wiping gas G at the edge portion E of the steel sheet P is also suppressed.
Next, a confirmation test was conducted on an effect of preventing edge overcoating and splash S by the suctioning tube 3 of the wiping device 1 in this embodiment. As for wiping conditions, a distance d1 between each of the wiping nozzles 2a and 2b and the steel sheet P was 8 mm, and the amount of gas from each of the wiping nozzles 2a and 2b was 700 Nm3/Hr. As for suctioning tube conditions, a distance d2 between the edge portion E of the steel sheet P and the suctioning tube 3 was 5 mm, and the oval suctioning tube 3 having a 25 mm long side and a 15 mm short side and a circular suctioning tube 103 having a diameter of 15 mm were used. The collision gas pressure was measured by a pressure gauge A (a digital pressure gauge made by OKANO WORKS, LTD. was used). Measurement in
As illustrated in
As described above, in the wiping device 1 in this embodiment, the collision gas average pressure at the point F disposed inward from the edge portion E of the steel sheet P by 3 mm in the center portion C of the steel sheet P is a pressure close to the pressure of the center portion C due to the suctioning tube 3. Therefore, pressure variations are small and the pressure drop at the point F disposed inward from the edge portion E of the steel sheet P by 3 mm in the center portion C of the steel sheet P is suppressed. Accordingly, the same wiping effect as that of the center portion C is obtained at the point F disposed inward from the edge portion F of the steel sheet P by 3 mm in the center portion C of the steel sheet P, and thus it is possible to prevent edge overcoating.
Next, the effect of preventing splash S by the wiping device 1 in this embodiment will be described in detail (
In the wiping device 1 in this embodiment, as illustrated in
Although the wiping gas G is distributed in the vertical direction when colliding with the steel sheet P, in the wiping device 1 according to the related art, since the collision point is changed on the outside of the edge portion E of the steel sheet P, kinetic energy of the gas is reduced, and thus the collision gas average pressure is reduced. As a result of the reduction in the collision gas pressure at the point F disposed inward from the edge portion E of the steel sheet P by 3 mm in the center portion C of the steel sheet P as described above, a gas pressure difference occurs at the edge portion E of the steel sheet P, and thus the gas that collides with the edge portion E of the steel sheet P flows outward due to the pressure difference. As illustrated in
In addition, as illustrated in
Next, as an index indicating the rectification effect by the suctioning tube 3, the edge plate B, or the like, a collision gas pressure ratio (Pe/Pc) of the edge portion E to the center portion C of the steel sheet P was defined, and the relationship between the collision gas pressure ratio (Pe/Pc) and a splash scattering angle θ was experimentally examined (Pe: the collision gas pressure of the edge portion E of the steel sheet P, Pc: the collision gas pressure of the center portion C of the steel sheet P). The collision gas pressure ratio (Pe/Pc) was adjusted by changing the shape of the cross section of the suctioning tube 3 and the amount of air supplied to the suctioning tube. From
In
On the other hand, in a case where the suctioning tube 3 in this embodiment is used, as shown in
Numbers in
In addition, in the wiping device 1 in this embodiment, the shape of the cross section of the suctioning tube 3 is oval. However, as modification examples, a rectangular suctioning tube 3A that employs the effect of the suctioning tube 3 in the edge plate B as illustrated in
Next, the rectification effect by the shape of the suctioning tube 3 will be described (
Next, the shape of the cross section of the suctioning tube was examined in detail. In the wiping device 1 in this embodiment, in order to exert the rectification effect, it was made clear by experiment that it is preferable that the length of the long side be 15 to 50 mm and the ratio of the long side to the short side in the cross section be 1.2 to 10. Hereinafter, the contents thereof will be described.
Before using the suctioning tube 3 of the wiping device 1 in this embodiment, a pressure drop at the edge portion E was high and the collision gas pressure ratio (Pe/Pc) was about 0.46. Here, an improved suctioning tube shape was examined when a target pressure ratio of the wiping device 1 that uses the suctioning tube 3 is set to 0.8 or higher.
Regarding the shape of the cross section of the suctioning tube, as described with reference to
In Tables 1 to 3, the results of manufacturing suctioning tubes 3 having various oval shapes and examining the effect of solving edge overcoating in a case where compressed air is introduced from the supply tube 3b as the driving gas g are shown. In addition, in the following tables, the effect of improving edge overcoating was graded by 4 stages:
4: Pe/Pc>0.9,
3: 0.8≦Pe/Pc≦0.9,
2: 0.6≦Pe/Pc≦0.8,
1: 0.6>Pe/Pc.
As the number in the four stages is higher, the effect of improving edge overcoating is higher. In addition, the metal adhesion situation is graded by 3 stages:
3: no metal adhesion,
2: a long-term operation is possible although metal is adhered,
1: a long-term operation is impossible due to metal adhesion.
[Table 1]
[Table 2]
[Table 3]
From Table 1, in a case where the length of the short side was 10 mm at the minimum, when the length of the long side was 10 mm, it was determined that the effect of improving edge overcoating was insufficient, and furthermore, a long-term use was difficult due to adhesion of metal to the suctioning tube 3. Here, in a case where the length of the long side was 15 mm or greater, it was determined that the volume of air suctioned by the suctioning tube 3 was increased and thus the collision gas pressure ratio (Pe/Pc) was significantly improved. In addition, in a case where the length of the long side was 55 mm or greater, the cross-sectional area of the suctioning tube 3 with respect to the diameter of the supply tube 3b became too large, the speed of suctioned air was reduced, and it was determined that the effect of improving edge overcoating was obtained. Accordingly, it could be confirmed that the optimal range of the length of the long side is 15 to 50 mm.
Next, from Table 2, it was determined that in a case where the length of the short side was set to 15 mm, although the volume of air suctioned by the same length of the long side was increased compared to the case where the short side was 10 mm, the air speed in the suctioning tube 3 was reduced, and thus the improvement effect was reduced. Similarly, although the improvement effect was confirmed when the length of the long side was increased, it was determined that in the case where the long side was 55 mm, the effect of improving edge overcoating was not obtained as in the case where the length of the short side is 10 mm. In addition, from Table 3, in the case where the length of the short side was 20 mm, an operable range was further reduced than the case where the length of the short side was 15 mm. Accordingly, it was confirmed that the lower limit of the ratio of the long side to the short side is 1.0 to 1.25, and the optimal range thereof is 1.2 or higher.
Next, the case where the suctioning tube 3A in which the shape of the cross section of the suctioning tube 3 was rectangular was used was examined. Tables 4 to 6 show the examination results. Although the oval tube was manufactured by deforming a circular tube, the rectangular tube can be manufactured by welding steel sheets and thus can be manufactured by using a material with an arbitrary sheet thickness. In the case of the rectangular tube having a short side length of 5 mm, the outside diameter of the supply tube 3b needs to be 5 mm or less, and thus the upper limit of the volume of suctioned air was 30 Nm3/Hr. In addition, it was determined that the length of the long side that exerts the effect was 50 mm or less as in the case of the oval shape. In a case of rectangular tubes having short side lengths of 10 and 15 mm, although the volume of suctioned air is improved due to the increase in the cross-sectional area as in the case of the oval shape, the speed of suctioned air is reduced compared to the case of the 5 mm short side, the effect of improving edge overcoating was reduced. In the case of the rectangular tube, it could be confirmed that the ratio of the long side to the short side at which the effect of improving edge overcoating can be exerted is 10 or less.
[Table 4]
[Table 5]
[Table 6]
Next, the same inspection was performed on the suctioning tube 3B in which the shape of the suctioning tube was a rhombus. Tables 7 to 9 show the examination results. In the case of the rhombus, although the volume of suctioned air is reduced compared to the case of the rectangular shape, since the cross-sectional thereof is reduced, the speed of suctioned air is increased. As a result, it was determined that the effect of improving edge overcoating is increased.
[Table 7]
[Table 8]
[Table 9]
In addition, as long as the suctioning tube 3 has the shape by which a target edge overcoating improvement effect is obtained, the amount of splash adhered was about several g/Hr and thus was small, and troubles caused by an increase in the adhesion amount was not confirmed.
From the above knowledge, for the optimal shape, the length of the long side of the suctioning tube was 15 to 50 mm, and the ratio of the long side to the short side in the cross section was 1.2 to 10. In addition, the optimal shape of the suctioning tube varies depending on the target collision gas pressure ratio (Pe/Pc) needed for improving overcoating. Therefore, it should be noted that in cases where the same degree of effect as described above is obtained, the same effect as the present invention is obtained in all the cases.
According to the present invention, by providing the suctioning tube in which the shape of the cross section has the largest dimension thereof along the pulling direction of the steel sheet, the generation of turbulence caused by a direct collision between the flows of the wiping gas on the outside of the steel sheet can be prevented, and a reduction in the collision force of the jet of the wiping gas exerted on the steel sheet at the edge portion of the steel sheet can be suppressed. Therefore, it is possible to prevent edge overcoating and splash.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-208118 | Sep 2011 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2012/074264 | 9/21/2012 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2013/042774 | 3/28/2013 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3525116 | Shaffer | Aug 1970 | A |
| 20050247262 | Yoshikawa et al. | Nov 2005 | A1 |
| Number | Date | Country |
|---|---|---|
| 1290768 | Apr 2001 | CN |
| 100393907 | Jun 2008 | CN |
| 1063314 | Dec 2000 | EP |
| 2-502169 | Jul 1990 | JP |
| 9-143663 | Jun 1997 | JP |
| 52-91740 | Aug 1997 | JP |
| 10-36953 | Feb 1998 | JP |
| 2002-30408 | Jan 2002 | JP |
| 2007-84878 | Apr 2007 | JP |
| WO 8904381 | May 1989 | WO |
| Entry |
|---|
| Chinese Office Action and Search Report for Chinese Application No. 201280007048.4,dated Nov. 26, 2014, including an English Translation of the Search Report. |
| International Search Report Issued in PCT/JP2012/074264, mailed on Dec. 25, 2012. |
| Extended European Search Report, dated Mar. 31, 2015, for European Application No. 12832927.3. |
| Korean Notice of Allowance and English translation thereof, dated Mar. 31, 2015, for Korean Application No. 10-2013-7018938. |
| Number | Date | Country | |
|---|---|---|---|
| 20140202380 A1 | Jul 2014 | US |
