Patent Grant
9951407
The present invention relates to a wiping nozzle of hot-dip metal plating equipment and a wiping position control device for hot-dip metal plating equipment.
In hot-dip metal plating equipment, to adjust the thickness of hot-dip metal (zinc or the like) plating applied to a steel plate, wiping nozzles which face each other are disposed, one on a front surface side of the steel plate and the other on aback surface side thereof, and gas jets are blown onto the front surface and the back surface of the steel plate from these wiping nozzles.
Each of the above-described wiping nozzles has an internal space formed into a passage chamber for a compressed gas, and has a shape extended in a plate-width direction of a steel plate. In addition, a lip (a blowing port for the gas jet) in a front end of the wiping nozzle has the shape of a slit extending in the plate-width direction of the steel plate and is also designed to be longer than the plate width of the steel plate.
At opposite end portions of the steel plate in the plate-width direction, a disturbance occurs in the jet flow due to collision of the gas jets, which are blown out from the wiping nozzles facing each other as described above. This disturbance causes edge-overcoating, in which the plating becomes thicker on the edges than on and around a center portion of the steel plate in the plate-width direction, and splashing, in which the hot-dip metal scatters.
In view of this, there is a technique in which baffle plates are disposed at the opposite end portions of the steel plate in the plate-width direction, thereby reducing the edge-overcoating and the splashing. This technique is effective if the distance between each end portion of the plate and the corresponding baffle plate is set at 5 mm or less. However, since the steel plate as being passed meanders by approximately ±50 mm at a maximum, it is necessary to control the positions of the baffle plates such that the baffle plates follow the meandering but do not come into contact with the plate end portions with such a precision as to keep the distance from the plate end portions at approximately 5 mm or less. However, increasing the production speed also increases the speed of meandering, preventing the baffle plates from following the meandering. As a result, an accident in which the plate comes into contact with the baffle plate is likely to occur.
In view of this, Patent Documents 1 to 3 listed below disclose techniques to reduce edge-overcoating and splashing without using baffle plates.
Patent Document 1: Japanese Patent Application Publication No. 2012-219356
Patent Document 2: Japanese Patent No. 4641847
Patent Document 3: Japanese Utility Model Registration Application Publication No. Sho 61-159365
Patent Document 1 discloses a technique in which masks are disposed on an outer side at opposite end portions of a lip in a plate-width direction (hereinafter, referred to as a lip plate-width direction, which is the same as the plate-width direction of a wiping nozzle). However, in this technique, disposing the masks on the outer side of the lip requires a longer distance between the wiping nozzle and a steel plate. This lowers the wiping ability with the gas jet. For this reason, it is necessary to increase the amount of gas consumed to be used for the gas jet. In addition, in thin plating processing, it is necessary to lower the speed of a plate in order to compensate the shortage of the wiping ability, which lowers the production of plated steel plates.
Patent Document 2 discloses a technique in which an internal space of a wiping nozzle is divided into two gas passage chambers, a belt is inserted in a connection passage provided between these gas passage chambers, and a thin plate is fixed to the belt. However, since this technique uses the belt capable of being wound up, it is necessary to lower the rigidity of the belt. This may cause deficiency in sliding and deficiency in positioning precision of the belt. In addition, the thin plate fixed to the belt seals in only the gas jet to be blown onto a region of the end portion of the steel plate, and the gas jet is blown out from a further outer side of the end portion. Thus, the amount of gas consumed cannot be reduced.
Patent Document 3 discloses a technique in which a wire is disposed inside a wiping nozzle, thereby controlling the blowing of a gas jet. However, in this technique, the gas flow is disturbed at end portions of the wire, and the wiping ability is lowered at the opposite end portions in the plate-width direction.
In view of this, an object of the present invention to provide a wiping nozzle of hot-dip metal plating equipment and a wiping position control device for hot-dip metal plating equipment, which are capable of reducing the amount of gas consumed, edge-overcoating, and splashing, as well as adjusting the plating thickness with high precision, while keeping the wiping ability.
A wiping nozzle of hot-dip metal plating equipment according to a first invention for solving the above-described problems is a wiping nozzle of hot-dip metal plating equipment, including a lip which is a slit extending in a plate-width direction of a steel plate and blows a gas jet, and being configured to blow the gas jet onto the steel plate to adjust a plating thickness of the steel plate, characterized in that the wiping nozzle comprises:
thin plates inserted from an inlet of the lip into the lip at positions located inward respectively from end portions of the lip in the plate-width direction by a predetermined distance, to seal in the gas jet at inserted portions, the thin plates being capable of moving in the plate-width direction; and
ropes extending in the plate-width direction in such a manner as to follow movements of the thin plates to seal in the gas jet in a range of the predetermined distance, thereby making variable a length of a blowing port for the gas jet of the lip in the plate-width direction.
A wiping nozzle of hot-dip metal plating equipment according to a second invention for solving the above-described problems is the wiping nozzle of hot-dip metal plating equipment according to the first invention, comprising:
two sliding tables capable of moving in the plate-width direction;
first pulleys disposed on the respective sliding tables;
second pulleys disposed on the respective sliding tables at positions inward of the corresponding first pulleys in the plate-width direction, and in contact with an inlet of the lip; and
thin plate supporting portions disposed in such a manner as to have protrusions from the corresponding second pulleys inward in the plate-width direction, wherein
each rope is wound on the corresponding first pulley and the corresponding second pulley, is fixed at opposite end portions thereof, and is slidably fitted to the inlet of the lip in a range from each of the opposite end portions to a contact point with the second pulley, and
the thin plates are supported on the respective protrusions.
A wiping nozzle of hot-dip metal plating equipment according to a third invention for solving the above-described problems is the wiping nozzle of hot-dip metal plating equipment according to the first or second invention, wherein
the thin plates are capable of moving in a direction opposite to the blowing direction.
A wiping position control device for hot-dip metal plating equipment according to a fourth invention for solving the above-described problems is a wiping position control device for hot-dip metal plating equipment, comprising:
wiping nozzles of hot-dip metal plating equipment according to the second or third invention, the wiping nozzles being disposed to face each other on a front surface side and a back surface side of the steel plate;
a plate end position measuring unit which measures positions of opposite end portions of the steel plate in the plate-width direction;
a sliding table drive position calculating unit which calculates positions of the sliding tables such that the positions correspond to the positions of the opposite end portions of the steel plate in the plate-width direction, based on a measurement result by the plate end position measuring unit; and
a sliding table driving unit which drives the sliding tables, based on a calculation result by the sliding table drive position calculating unit.
The wiping nozzle of hot-dip metal plating equipment and the wiping position control device for hot-dip metal plating equipment according to the present invention are capable of reducing the amount of gas consumed, edge-overcoating, and splashing, only with the functions inside the wiping nozzle. Thus any baffle plate is unnecessary, and a damping device and the nozzle can be arranged adjacent to each other to enhance the dampening effect. In addition, the reduction in splashing allows the distance between the wiping nozzle and the steel plate to be shortened, so that the wiping ability is improved and the plating thickness can be adjusted with high precision. Then, it is possible to achieve a uniform thin plating even at a high line speed, making it possible to enhance the production speed.
Hereinafter, a wiping nozzle of hot-dip metal plating equipment and a wiping position control device for hot-dip metal plating equipment according to embodiments of the present invention will be described with reference to the drawings.
A wiping nozzle of hot-dip metal plating equipment according to Embodiment 1 of the present invention will be described with reference to
The wiping nozzle (wiping nozzle 11) of hot-dip metal plating equipment according to Embodiment 1 of the present invention has an internal space formed into a passage chamber for a compressed gas, and has a shape extended in a plate-width direction of a steel plate, like the conventional techniques. As illustrated in
Note that the mechanism illustrated in
The sliding table 14 is slidably fitted to the guide 12 extended in the lip plate-width direction. This allows the sliding table 14 to move in the lip plate-width direction as indicated by an outlined double-headed arrow in
The first pulley 16a and the second pulley 16b are each disposed on the sliding table 14. In addition, the second pulley 16b is disposed at a position inward of the first pulley 16a in the lip plate-width direction, and in contact with an inlet of the lip 21 (a portion with a length L).
The rope 17 extends in the lip plate-width direction and is wound on the first pulley 16a and the second pulley 16b. In addition, an end portion of the rope 17 is fixed to the fixing portion 18 disposed at an end portion in the lip plate-width direction, so that a tensile force is applied to the rope 17. Note that the material of the rope 17 may be a fiber, a metal, and the like, but is not particularly limited to any material here.
Moreover, the rope 17 is slidably fitted to the inlet of the lip 21 in a range W (see
The thin plate supporting portion 19 is disposed in such a manner as to have a protrusion from the second pulley 16b inward in the lip plate-width direction.
The thin plate 20 is supported on the protrusion of the thin plate supporting portion 19 and is inserted in the lip 21. This allows the thin plate 20 to seal in the gas jet blown out in a region b (see
The lip 21 is configured such that since in the regions a and b in
With the above-described configuration, when supplied with a compressed gas as indicated by the downward outlined arrows in
In addition, although in
Moreover, in
Then, the width of the thin plate 20 in the lip plate-width direction (the region b in
The wiping nozzle 11 has been described above, and what is important for the wiping nozzle 11 is that part of the gas jet from the lip 21 is sealed in by the rope 17 and the thin plate 20 placed inward thereof, and also, that the range to seal is made changeable.
As in the wiping nozzle described in Patent Document 3, with only the seal using a wire, the gas flow is disturbed at the end portions of the wire, and thus the wiping ability is lowered. By contrast, in the wiping nozzle 11, since the thin plate 20 is provided inward of the rope 17, the gas flow is not disturbed, and the wiping ability is improved.
In addition, in general, a wiping nozzle needs to be cleaned particularly at the tip of the lip. In this regard, when the length of the thin plate 20 in the gas jet blow direction is made equal (or substantially equal) to the lip length L, the thin plate 20 naturally serves as a cleaner as well, so that the tip of the lip 21 can be cleaned by the moving thin plate 20.
In other words, the wiping nozzle of hot-dip metal plating equipment according to Embodiment 1 of the present invention is a wiping nozzle of hot-dip metal plating equipment, including a lip which is a slit extending in a plate-width direction of a steel plate and blows a gas jet, and being configured to blow the gas jet onto the steel plate to adjust a plating thickness of the steel plate, the wiping nozzle including: a thin plate inserted from an inlet of the lip into the lip at a position located inward from each of end portions of the lip in the plate-width direction by a predetermined distance, to seal in the gas jet at an inserted portion, the thin plate being capable of moving in the plate-width direction; and a rope extending in the plate-width direction in such a manner as to follow movement of the thin plate to seal in the gas jet in a range of the predetermined distance.
Therefore, the wiping nozzle of hot-dip metal plating equipment according to Embodiment 1 of the present invention is capable of reducing the amount of gas consumed, edge-overcoating, and splashing only with the functions inside the wiping nozzle. Accordingly, any baffle plate is unnecessary, and a damping device and the nozzle can be arranged adjacent to each other to enhance the dampening effect. In addition, the reduction in splashing allows the distance between the wiping nozzle and the steel plate to be shortened, so that the wiping ability is improved and the plating thickness can be adjusted with high precision. Then, it is possible to achieve a uniform thin plating even at a high line speed, making it possible to enhance the production speed.
A wiping nozzle of hot-dip metal plating equipment according to Embodiment 2 of the present invention is configured by changing a configuration of part of the wiping nozzle of hot-dip metal plating equipment according to Embodiment 1, thereby stabilizing the gas flow at an inner end portion of the thin plate in the lip plate-width direction.
Hereinafter, the wiping nozzle of hot-dip metal plating equipment according to Embodiment 2 of the present invention will be described with reference to
The wiping nozzle (wiping nozzle 31) of hot-dip metal plating equipment according to Embodiment 2 of the present invention has an internal space formed into a passage chamber for a compressed gas, and has a shape extended in a plate-width direction of a steel plate, like the wiping nozzle 11 of Embodiment 1. Then, as illustrated in
The guide 12, the sliding table drive screw 13, the sliding table 14, the first pulley 16a, the second pulley 16b, the rope 17, the fixing portion 18, the thin plate supporting portion 19, and the lip 21 are the same as those of Embodiment 1, and thus will not be described.
The thin plate 40 is supported on a protrusion of the thin plate supporting portion 19 and is inserted in the lip 21, like the thin plate 20 of the Embodiment 1. This allows the thin plate 40 to seal in the gas jet blown out in a region b (see
Moreover, in this embodiment, the inner end portion of the thin plate 40 in the lip plate-width direction is inclined, or the inner end portion in the lip plate-width direction is formed in an arc shape, to narrow an outlet side more than an inlet side in a gas jet blowing port (corresponding to the region c in
In the graph of
As illustrated in the graph of
As for the wiping nozzle of hot-dip metal plating equipment according to Embodiment 1 of the present invention, the configuration in which the thin plate serves as a cleaner as well, making it possible to clean the tip of the lip, has been described. A wiping nozzle of hot-dip metal plating equipment according to Embodiment 3 of the present invention is configured by changing configurations of part of the wiping nozzles of hot-dip metal plating equipment according to Embodiments 1 and 2 so as to cause the thin plate to move into the wiping nozzle, thereby improving convenience during cleaning by a worker and during cleaning using a separate cleaner.
Hereinafter, the wiping nozzle of hot-dip metal plating equipment according to Embodiment 3 of the present invention will be described with reference to Part (a) of
The wiping nozzle (wiping nozzle 51) of hot-dip metal plating equipment according to Embodiment 3 of the present invention has an internal space formed into a passage chamber for a compressed gas, and has a shape extended in a plate-width direction of a steel plate, like the wiping nozzles 11 and 31 of Embodiments 1 and 2. Then, as illustrated in Parts (a) and (b) of
The guide, the sliding table drive screw, the rope 17, the fixing portion, and the lip 21 are the same as those of Embodiments 1 and 2, and thus will not be described.
The sliding table 54, although not illustrated, is slidably fitted to the guide extended in a lip plate-width direction, like the sliding tables 14 in Embodiments 1 and 2. This allows the sliding table 54 to move in the lip plate-width direction. In addition, the sliding table 54 is positioned by the sliding table drive screw 13. Moreover, in this embodiment, the spring 52 is disposed on the sliding table 54.
The lever 59 is connected to the spring 52, and disposed on a rotational shaft 53a of the first pulley 56a and a rotational shaft 53b of the second pulley 56b. The lever 59 is disposed in such a manner as to have a protrusion from the second pulley 56b inward in the lip plate-width direction.
In addition, the rotational shaft 53a of the first pulley 56a is fixed to the sliding table 54, and the rotational shaft 53b of the second pulley 56b is not fixed.
The thin plate 60 is supported on the protrusion of the lever 59, and is inserted in the lip 21. This allows the thin plate 60 to seal in the gas jet blown out in a region (see the region b in
In addition, in this embodiment, as illustrated in Part (a) of
In the wiping nozzle 51 of the above-described configuration, in the event of sealing the nozzle lip, as indicated by an outlined arrow on the rope 17 in Part (a) of
How the lip 21 of the wiping nozzle 51 is cleaned will be described below with reference to Part (b) of
First, the tensile force applied to the rope 17 by the fixing portion is removed. Once the tensile force is removed, the lever 59 is rotated about the rotational shaft 53a of the first pulley 56a by the spring force of the spring 52. The rotation of the lever 59 about the rotational shaft 53a causes the second pulley 56b and the protrusion of the lever 59 to move away from the lip 21. Thus, the thin plate 60 also moves away from the tip of the lip 21 (C in Part (b) of
In other words, the wiping nozzle of hot-dip metal plating equipment according to Embodiment 3 of the present invention is such that in a case where the thin plate and the lip have an equal length in the blowing direction of the gas jet, when the thin plate is made movable in a direction opposite to the blowing direction, it is possible to maximize the advantageous effect by sealing the entire lip length L, and also to prevent the thin plate from obstructing the cleaning of the tip of the lip. Thus the convenience in cleaning is improved, leading to avoidance of clogging of the lip and improvement in operation rate.
Note that in this embodiment, the cleaning of the tip of the lip may be conducted by a worker, or may be automatically conducted by providing a cleaner.
A wiping position control device for hot-dip metal plating equipment according to Embodiment 4 of the present invention is a device that performs such control that the positions of the thin plates of the wiping nozzle of hot-dip metal plating equipment according to any of Embodiments 1 to 3 follow the positions of the opposite end portions of a steel plate in the plate-width direction, during plate-width change or meandering of the steel plate.
First, the wiping position control device for hot-dip metal plating equipment according to Embodiment 4 of the present invention will be described with reference to
As illustrated in Parts (a) and (b) of
The wiping nozzles 71, 81 have the same configuration as those of the wiping nozzles 11, 31, 51 of Embodiments 1 to 3, and disposed to face each other on a front surface side and a back surface side of a steel plate 10. Note that Part (b) of
The plate end position measuring units 91a, 91b are sensors for measuring the positions of the opposite end portions of the steel plate 10 in a plate-width direction.
The sliding table drive position calculating unit 92 calculates the positions of the sliding tables 74a, 74b, 84a, 84b such that the positions correspond to the positions of the opposite end portions of the steel plate 10 in the plate-width direction, based on a measurement result by the plate end position measuring units 91a, 91b.
The sliding table driving units 93a, 93b drive the sliding tables 74a, 74b, 84a, 84b, based on a calculation result by the sliding table drive position calculating unit 92.
With the above-described configuration, as illustrated in the flowchart of Part (c) of
The wiping position control device for hot-dip metal plating equipment according to Embodiment 4 of the present invention have been described above. In other words, the wiping position control device for hot-dip metal plating equipment according to Embodiment 4 of the present invention is a wiping position control device for hot-dip metal plating equipment, including: wiping nozzles of hot-dip metal plating equipment, each of which is any one of the wiping nozzles according to Embodiments 1 to 3 and which are disposed to face each other on a front surface side and a back surface side of the steel plate; a plate end position measuring unit which measures positions of opposite end portions of the steel plate in a plate-width direction; a sliding table drive position calculating unit which calculates positions of the sliding tables such that the positions correspond to the positions of the opposite end portions of the steel plate in the plate-width direction, based on a measurement result by the plate end position measuring unit; and a sliding table driving unit which drives the sliding tables, based on a calculation result of the sliding table drive position calculating unit.
Therefore, the wiping position control device for hot-dip metal plating equipment according to Embodiment 4 of the present invention is capable of causing a gas jet blowing region of the wiping nozzle to follow an appropriate position in conformity with the steel plate, during plate-width change or meandering of the steel plate, and thus enables the wiping of the opposite end portions in the plate-width direction accurately.
The present invention is favorably applicable to a wiping nozzle of hot-dip metal plating equipment and a wiping position control device for hot-dip metal plating equipment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-101118 | May 2014 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2015/062328 | 4/23/2015 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/174234 | 11/19/2015 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3607366 | Kurokawa | Sep 1971 | A |
| 3841557 | Atkinson | Oct 1974 | A |
| 3917888 | Beam | Nov 1975 | A |
| 4041895 | Overton | Aug 1977 | A |
| 4346129 | Decker | Aug 1982 | A |
| 5221345 | Blankenship | Jun 1993 | A |
| 20040050323 | Chae | Mar 2004 | A1 |
| 20080026134 | Kayama | Jan 2008 | A1 |
| 20100031879 | Kim | Feb 2010 | A1 |
| 20100282161 | Fujioka | Nov 2010 | A1 |
| Number | Date | Country |
|---|---|---|
| 2 140 944 | Jan 2010 | EP |
| 2 708 616 | Mar 2014 | EP |
| 61-159365 | Oct 1986 | JP |
| 2-131544 | Nov 1990 | JP |
| 2007-284732 | Nov 2007 | JP |
| 4641847 | Mar 2011 | JP |
| 2012-219356 | Nov 2012 | JP |
| WO 2007142397 | Dec 2007 | WO |
| WO 2012153702 | Nov 2012 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 20170114437 A1 | Apr 2017 | US |
