Wire dot printer head and wire dot printer

Information

  • Patent Grant
  • 6784907
  • Patent Number
    6,784,907
  • Date Filed
    Tuesday, July 23, 2002
    21 years ago
  • Date Issued
    Tuesday, August 31, 2004
    19 years ago
Abstract
The present invention is a wire dot printer head wherein a spacer is inserted between a yoke block and a head holder. The yoke block has yokes opposed to plural armatures, coils wound respectively round plural cores whose one ends are opposed to the armatures, and fulcrum portions which hold the armatures so that the armatures can rise and fall with respect to end faces of the cores. The spacer is adapted to move under the action of an external force, thereby changing the spacing between the yoke block and the head holder.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a wire dot printer head and a wire dot printer provided with the wire dot printer head.




2. Discussion of the Background




In a wire dot printer head, plural cores with coils wound thereon are arranged radially, annular yokes are disposed inside or outside the cores, plural armatures which actuate wires are arranged so that they can rise and fall with respect to the cores, and the armatures are caused to rise and fall by energizing the coils, thereby causing wires to move at high speed toward a platen to effect printing.




In such a wire dot printer head, in order to effect printing at high speed and improve the print density, it is necessary that the spacing between a front end of the wire dot printer head (wire tips) and the platen, i.e., printing gap, and the stroke of each armature (a displacement quantity in the platen direction of wire) be adjusted depending on paper to be printed while being mutually taken into account.




For example, in case of using an ink ribbon, the printing gap in the wire dot printer head is set at a value which is obtained by adding a minimum gap necessary for smooth paper feed to the sum of paper thickness and ink ribbon thickness. When printing is performed for one sheet of paper, there accrues an advantage if the armature stroke is set to a minimum to increase the printing speed. When printing is performed for paper with carbon applied to the back side thereof or for a slip comprising plural superimposed sheets of a pressure-sensitive paper, it is necessary to make the armature stroke large even if the printing speed decreases, or else the pressing force of wire against the slip will become insufficient and the lower the paper position, that is, the closer to the platen, the smaller will be the pressing force of wire and lower the print density, so it is necessary to make the armature stroke large.




As to the method for adjusting such printing gap and armature stroke, it is described, for example, in Japanese Published Unexamined Patent Application No. Hei 9-1890. According to this method, both adjustment of the printing gap and adjustment of the armature stroke are performed simultaneously.




In the above method, however, a constituent member for adjusting the printing gap and a constituent member for adjusting the armature stroke are provided separately in the wire dot printer head and are interlocked with each other through an interlocking member. Consequently, the device configuration of the wire dot printer head is complicated and the manufacturing cost becomes high.




SUMMARY OF THE INVENTION




Accordingly, an object of the present invention is to provide a wire dot printer head and a wire dot printer both able to simplify the construction for the adjustment of armature stroke and printing gap and attain the reduction of cost.




The object of the present invention is achieved by the novel wire dot printer head and wire dot printer of the present invention.




In the wire dot printer head of the present invention, a spacer is inserted between a yoke block and a head holder. The yoke block comprises yokes opposed to plural armatures, coils wound respectively round plural cores which are opposed at one ends thereof to the armatures, and fulcrum portions which hold the armatures so that the armatures can rise and fall with respect to end faces of the cores. The spacer is adapted to move upon exertion of an external force thereon, thereby changing the spacing between the yoke block and the head holder. Thus, since the distance between the head holder and the platen changes, it is possible to adjust the printing gap. At the same time, since the armature-core gap changes, it is possible to adjust the armature stroke and hence possible to simplify the construction for the adjustment of armature stroke and printing gap and attain the reduction of cost.











BRIEF DESCRIPTION OF THE DRAWINGS




A more complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:





FIG. 1

is a side view in vertical section showing schematically a wire dot printer according to a first embodiment of the present invention;





FIG. 2

is a side view in vertical section showing a wire dot printer head;





FIG. 3

is a perspective view showing a spacer;





FIG. 4

is a side view in vertical section showing a wire dot printer head according to a second embodiment of the present invention;





FIG. 5A

is a plan view showing a spacer;





FIG. 5B

is a sectional view taken on line A—A in

FIG. 5A

;





FIG. 6A

is a horizontal sectional view showing partially in section in what state the printing gap and the armature stroke are adjusted small; and





FIG. 6B

is a horizontal sectional view showing partially in section in what state the printing gap and the armature stroke are adjusted large.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the present invention will be described with reference to

FIGS. 1

to


3


.

FIG. 1

is a side view in vertical section showing a wire dot printer of this embodiment schematically. As shown in

FIG. 1

, the wire dot printer, indicated at


1


, is provided with a body case


2


. An opening


4


is formed in a front side


3


of the body case


2


. A manual feed tray


5


is provided in the opening


4


so that it can be opened and closed. A paper feed port


6


is formed in a lower portion of the body case


2


located near the front side


3


. On a rear side


7


of the body case


2


is provided a discharged paper receptacle


8


. Further, an opening/closing cover


10


is provided pivotably on an upper surface


9


of the body case


2


. The opening/closing cover


10


in an opened state is as indicated in phantom in FIG.


1


.




A paper conveying path


11


is provided within the body case


2


. An upstream side in the paper conveying direction of the paper conveying path


11


is connected to both a paper feed passage


12


disposed on an extension plane of the manual feed tray


5


in an opened state and a paper feed passage


13


communicating with the paper feed port


6


, while a downstream side in the paper conveying direction of the paper conveying path is connected to the discharged paper receptacle


8


.




A tractor


14


serving as a paper conveying device is disposed along the paper feed passage


13


. A conveying roller


15


and a pressing roller


16


are disposed in opposition to each other in the paper conveying path


11


, the pressing roller


16


being in pressure contact with the conveying roller


15


. The conveying roller


15


and the pressing roller


16


constitute a paper conveying device. Further, a platen


17


is disposed in the paper conveying path


11


and a paper discharge roller


18


is disposed in an inlet of the discharged paper receptacle


8


. A pressing roller


19


is put in pressure contact with the paper discharge roller


18


and is supported rotatably on a free end side of the opening/closing cover


10


.




A carrier


21


is slidably fitted on a carrier shaft


20


which is installed in the body case


2


in parallel in a shaft direction with a shaft of the conveying roller


15


. The carrier


21


is adapted to reciprocate along the platen


17


. On the carrier


21


is held a wire dot printer head


22


, and an ink ribbon cassette


23


is supported on the carrier removably. A printing direction in this wire dot printer head is in opposition to the platen


17


. The carrier


21


is reciprocated by a known conveyance mechanism which converts a rotational motion of a carrier motor (not shown) to a linear motion with use of a belt or wire and transmits the linear motion to the carrier


21


.




The wire dot printer head


22


will now be described in detail.

FIG. 2

is a side view in vertical section showing the wire dot printer head


22


and

FIG. 3

is a perspective view showing a spacer. As shown in

FIG. 2

, a container-like housing


24


having one open end is provided in the wire dot printer head


22


. The housing is provided with a mounting portion


24




a


, which is positioned and fixed to the carrier


21


. On the other end of the mounting portion


24




a


in the housing


24


there is provided a head holder


25


.




In the wire dot printer head


22


is provided a wire guide


26


projecting from the interior of the housing


24


. An armature guide


27


, which is opposed to the bottom of the housing


24


, is formed integrally with the wire guide


26


at one end of the wire guide


26


. The armature guide


27


is formed with plural guide pins


28


and projecting pieces (not shown) for guiding both sides of each armature


29


. An armature spring


30


and a fulcrum pressing spring


31


which is weaker in pressing force than the armature spring


30


are disposed inside and outside, respectively, of each guide pin


28


and are held by the armature guide


27


. The armatures


29


are fitted on the guide pins


28


of the armature guide


27


. Plural wires


32


are fixed at base end portions thereof to tip end portions of the armatures


29


and are held slidably by plural guide chips


33


which are fixed to the wire guide


26


. Front ends of the wires


32


are arranged rectilinearly and are held slidably by means of a tip guide


25




a


formed in the head holder


25


. Further, plural cutout portions (not shown) are formed in the armature guide


27


and plural blocks


24




b


, which are integral with the housing


24


, are slidably fitted in the cutout portions. The head holder


25


and an armature stopper


34


are coupled together with screws


35


, whereby the head holder


35


, wire guide


26


and armature stopper


34


are assembled together.




In the wire dot printer head


22


, plural cores


37


with coils


36


mounted thereon respectively are formed integrally with yokes


38


, and a substrate


39


with the coils


36


connected thereto is fixed to rear sides of the yokes


38


. These are formed by a yoke block


40


. Connectors


41


, which are connected to the substrate


39


, are partially projected from openings


43


formed in a holder


42


which is disposed on a rear side of the substrate


39


, for connection to external circuits (not shown) in the wire dot printer head


22


.




Plural spacers


44


are radially arranged and inserted between the head holder


25


and the yoke block


40


. As shown in

FIG. 3

, each spacer


44


has a thin plate portion


45


on a tip end side thereof and is provided on a base end side thereof with a thick plate portion


46


and a knob


47


, with an elongated hole


48


being formed from the thin plate portion


45


to the thick plate portion


46


. A screw


49


, which will be describe later, is inserted through the elongated hole


48


. Each spacer


44


is inserted between the head holder


25


and the yoke block


40


from its tip, thin plate portion


45


side.




As shown in

FIG. 2

, the head holder


25


and the yoke block


40


, with the spacers


44


held therebetween, are coupled together using plural screws


49


as connecting members. Like the spacers


44


, the screws


49


are also arranged radially and are inserted through the head holder


25


, then through elongated holes


48


in the spacers


44


and further through the blocks


24




b


of the housing


24


, then are threadedly connected to the yokes


38


. A spring


50


as a connecting member is interposed between a head


49




a


of each screw


49


and the head holder


25


.




In an assembled state of the wire dot printer head


22


described above, inner surfaces of the armatures


29


are in opposition to attracting faces


37




a


of the cores


37


and are supported for rise and fall motions by fulcrum portions


38




a


under the action of pressing force of the fulcrum pressing springs


31


. The fulcrum portions


38




a


are annular edges formed on the yokes


38


.




In the wire dot printer


1


constructed as above, paper is fed from the manual feed tray


5


in case of using a slip as printing paper, while in case of using a continuous paper, the paper is fed from the paper feed port


6


. No matter which type of paper may be used, the paper fed is conveyed by the conveying roller


15


and is discharged to the discharged paper receptacle


8


by the paper discharge roller


18


. In the process from the feed to discharge of paper there is made printing by the wire dot printer head


22


. Printing is performed in the following manner. By energizing the coils


36


selectively in the wire dot printer head


22


, the associated armature


29


is attracted by the attracting face


37




a


of the associated core


37


and pivots about the fulcrum portion


38




a


, so that the tip of the associated wire


32


strikes paper (not shown) on the platen


17


through an ink ribbon (not shown), whereby printing is effected. When the coil


36


is de-energized, the armature


29


returns under the urging force of the armature spring


30


. In this case, a return position of the armature is determined by the armature stopper


34


.




Next, the following description is provided about adjusting the printing gap in the wire dot printer head


22


and adjusting the stroke of each armature


29


. First, when the wire dot printer head


22


is OFF, the armature


29


is brought into abutment against the fulcrum portion


38




a


of the yoke


38


by means of the fulcrum pressing spring


31


and in a portion thereof near its tip end located on the wire


32


side, which is urged by the armature spring


30


, a return position is determined by the armature stopper


34


. At this time, the stroke of the armature


29


is decided on the basis of the spacing between the armature


29


and the attracting face


37




a


of the core


37


. The closer the fulcrum portion


38




a


to the tip end side of the wire


32


with respect to an armature


29


-side face of the armature stopper


34


, the more inclined a plane relative to an armature


29


-side face of the armature stopper


34


, the plane connecting an abutment portion between the armature


29


and the armature stopper


34


with the fulcrum portion


38




a


, and the wider the spacing between a rear end-side inner surface of the armature


29


and the attracting face


37




a


of the core


37


.





FIG. 2

shows a state in which the thin plate portion


45


of each spacer


44


is inserted between the head holder


25


and the yoke block


40


. In this state, the opposed spacing between the head holder


25


and the yoke block


40


is the narrowest, while the opposed spacing between the head holder


25


and the platen


17


becomes large and so does the printing gap. At this time, the fulcrum portion


38




a


is positioned closest to the tip end side of the wire


32


with respect to the armature


29


-side face of the armature stopper


34


, so that the stroke of the armature


29


becomes large.




On the other hand, if a force as a moving force is applied with, for example, a human finger to the knob


47


of the spacer


44


which projects from the outer periphery of the housing


24


, to push the spacer


44


toward the interior of the wire dot printer head


22


, the thick plate portion


46


of the spacer


44


is inserted between the head holder


25


and the yoke block


40


and the head holder


25


moves toward the platen


17


, so that the opposed spacing between the head holder


25


and the platen


17


becomes small and so does the printing gap. At the same time, the opposed spacing between the head holder


25


and the yoke block


40


becomes maximum and the fulcrum portion


38




a


approaches the armature


29


-side face of the armature stopper


34


. In this state, the plane connecting the abutment portion between the armature


29


and the armature stopper


34


with the fulcrum portion


38




a


exhibits a tendency to approaching parallel with respect to the armature


29


-side face of the armature stopper


34


, the spacing between the rear end-side inner surface of the armature


29


and the attracting face


37




a


of the core


37


becomes narrow, and the stroke of the armature


29


becomes small. In this case, the opposed spacing between the armature guide


27


and the housing


24


becomes minimum.




The printing gap and the stroke of the armature


29


can be reduced by picking and pulling the knob


47


of the spacer with fingers to draw out the thick plate portion


46


of the spacer


44


between the head holder


25


and the yoke block


40


.




By thus moving the spacer


44


to adjust the spacing between the head holder


25


and the yoke block


40


it is possible to adjust the printing gap and the stroke of the armature


29


simultaneously according to the purpose of use. In this way, in case of printing a single sheet of paper, by setting small the printing gap to match the paper thickness, the stroke of the armature


29


becomes small, so that there is obtained a clear print and it is possible to effect printing at high speed. In case of printing paper which comprises a plurality of superimposed sheets, by setting large the printing gap to match the paper thickness, the stroke of the armature


29


becomes large and the pressing force of each wire


32


reaches the bottom sheet from the top sheet. Thus, even in printing a slip or the like, it is impossible that there will occur a light/shade difference.




Further, since the armature stopper


34


is fixedly connected with screws


35


to the head holder


25


having the tip guide


25




a


, the distance L from the abutment portion between the armature


29


and the armature stopper


34


to the tip of each wire


32


is maintained constant and the stroke of the armature


29


can be adjusted without changing the position of the tip end face of the wire relative to the surface of the tip guide


25




a.






As described above, according to the wire dot printer


1


and wire dot printer head


22


of this embodiment, by mounting the yoke block


40


to the carrier


21


and by providing the spacers


44


, screws


49


and springs


50


, the adjustment of the printing gap and the adjustment of the armature stroke can be done at a time. Consequently, it is possible to simplify the mechanism for both adjustments and hence possible to reduce the manufacturing cost.




Although in this embodiment each spacer


44


is moved by applying force to the knob


47


with a finger, the means for moving the spacer


44


is not limited thereto. For example, each spacer


44


may be moved by operation of a drive source such as solenoid.




A second embodiment of the present invention will be described below with reference to

FIGS. 4

to


6


. The same portions as in the first embodiment are identified by the same reference numerals as in the first embodiment and explanations thereof will here be omitted.





FIG. 4

is a sectional view in vertical section showing a wire dot printer head of this second embodiment. This embodiment is the same in basic construction from the first embodiment and is different from the first embodiment in that instead of the spacers


44


used in the wire dot printer head


22


of the first embodiment, an annular spacer


51


is inserted between a head holder


25


and a yoke block


58


in a wire dot printer head


52


.





FIG. 5

illustrates the spacer


51


, in which

FIG. 5A

is a perspective view and

FIG. 5B

is a sectional view taken on line A—A in FIG.


5


A.

FIG. 6

is illustrates, partially in section, in what state the printing gap and the armature stroke are adjusted, in which

FIG. 6A

is a horizontal sectional view showing in what state the printing gap and the armature stroke are adjusted small and

FIG. 6B

is a horizontal sectional view showing in what state the printing gap and the armature stroke are adjusted large. As shown in

FIG. 5A

, the spacer


51


is formed with plural elongated arcuate holes


53


through which screws


49


are inserted and is also formed with a lever


54


which projects radially from a part of the outer periphery of the spacer. As shown in

FIG. 5B

, projecting portions


57


are formed on an inner surface


55


of the spacer


51


which inner surface is located on the yoke block


40


side, the projecting portions


57


each having a slant face


56


whose projecting height from the inner surface


55


changes continuously according to circumferential positions. In correspondence thereto, as shown in

FIG. 6

, plural recesses


61


for engagement with the projecting portions


57


are formed in an end face of a housing


59


of the yoke block


58


, the recesses


61


each having a slant face


60


in the same direction as the slant direction of the slant face


56


of each projecting portion


57


.




In such a construction, as shown in

FIG. 6A

, when the spacer


51


is rotated in the direction of arrow B by applying force as a moving force to the lever


54


of the spacer


51


with fingers for example, causing the projecting portions


57


to get out of the recesses


61


, the opposed spacing between the head holder


2


and the yoke block


40


becomes wide as indicated at s


2


. In this state, as described in the first embodiment, the printing gap and the stroke of each armature


29


become minimum.




In contrast therewith, as shown in

FIG. 6B

, when the spacer


51


is rotated in the direction of arrow C by applying force to the lever


54


of the spacer


51


with fingers, causing the projecting portion


57


to be engaged in the recesses


61


, the opposed spacing between the head holder


25


and the yoke block


40


becomes narrow as indicated at s


1


. In this state, the printing gap and the stroke of the armature


29


become maximum as described in the first embodiment.




As set forth above, according to the wire dot printer


1


and wire dot printer head


22


of this embodiment, by mounting the yoke block


58


having recesses


61


to the carrier


21


and by providing the spacer


51


, screws


49


and springs


50


, the printing gap and the armature stroke can be adjusted at a time, so it is possible to simplify the construction for both adjustments and reduce the cost.




Although in this embodiment the spacer


51


is moved by applying force to the lever


54


with fingers, the means for moving the spacer


51


is not limited thereto. For example, the spacer


51


may be moved by operation of a drive source such as a motor.




Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.



Claims
  • 1. A wire dot printer head, comprising:a plurality of armatures; a yoke block including: yokes opposed to the plural armatures; coils wound respectively round a plurality of cores whose one ends are opposed to the armatures; and fulcrum portions which hold the armatures so that the armatures can rise and fall with respect to end faces of the cores; a plurality of wires attached to the armatures and actuated in a printing direction by rising and falling motions of the armatures; a head holder having a tip guide for arranging at least the tips of the wires slidably in regular order; an armature stopper fixedly mounted to the head holder, supporting vicinities of end portions at the wire side of the armatures as urged in a return direction, and determining return positions of the armatures; a spacer inserted between the yoke block and the head holder, and adapted to move under the action of an external force, thereby changing the spacing between the yoke block and the head holder; and a connecting member for connecting the yoke block and the head holder with each other with the spacer therebetween, wherein the spacer has a tip end-side thin plate portion and a base end-side thick plate portion, an elongated hole for insertion therethrough of the connecting member is formed in the spacer from the thin plate portion to the thick plate portion, and a plurality of the spacers are inserted radially between the yoke block and the head holder from the tip end sides thereof.
  • 2. A wire dot printer head, comprising:a plurality of armatures; a yoke block including: yokes opposed to the plural armatures; coils wound respectively round a plurality of cores whose one ends are opposed to the armatures; and fulcrum portions which hold the armatures so that the armatures can rise and fall with respect to end faces of the cores; a plurality of wires attached to the armatures and actuated in a printing direction by rising and falling motions of the armatures; a head holder having a tip guide for arranging at least the tips of the wires slidably in regular order; an armature stopper fixedly mounted to the head holder, supporting vicinities of end portions at the wire side of the armatures as urged in a return direction, and determining return positions of the armatures; a spacer inserted between the yoke block and the head holder, and adapted to move under the action of an external force, thereby changing the spacing between the yoke block and the head holder; and a connecting member for connecting the yoke block and the head holder with each other with the spacer therebetween, wherein the spacer has a tip end-side thin plate portion, a base end-side thick plate portion which becomes thicker gradually from the thin plate portion, and a knob, an elongated hole for insertion therethrough of the connecting member is formed in the spacer from the thin plate portion to the thick plate portion, and a plurality of the spacers are inserted radially between the yoke block and the head holder from the tip end sides thereof.
  • 3. A wire dot printer, comprising a wire dot printer head including:a plurality of armatures; a yoke block including yokes opposed to the plural armatures; coils wound respectively round a plurality of cores whose one ends are opposed to the armatures; and fulcrum portions which hold the armatures so that the armatures can rise and fall with respect to end faces of the cores; a plurality of wires attached to the armatures respectively and actuated in a printing direction by rising and falling motions of the armatures; a head holder having a tip guide for arranging at least the tins of the wires slidably in regular order; an armature stopper fixedly mounted to the head holder, supporting vicinities of end portions at the wire side of the armatures as urged in a return direction, and determining return positions of the armatures; a spacer inserted between the yoke block and the head holder, and adapted to move under the action of an external force, thereby changing the spacing between the yoke block and the head holder; and a connecting member for connecting the yoke block and the head holder with each other with the spacer therebetween; a platen opposed to the wire dot printer head; a carrier which holds the wire dot printer head and which is reciprocated along the platen; and a paper conveying device for conveying payer between the wire dot printer head and the platen, wherein the spacer has a tip end-side thin plate portion and a base end-side thick plate portion, an elongated hole for insertion therethrough of the connecting member is formed in the spacer from the thin plate portion to the thick plate portion, and a plurality of the spacers are inserted radially between the yoke block and the head holder from the tip end sides thereof.
  • 4. A wire dot printer, comprising a wire dot printer head including:a plurality of armatures; a yoke block including: yokes opposed to the plural armatures; coils wound respectively round a plurality of cores whose one ends are opposed to the armatures; and fulcrum portions which hold the armatures so that the armatures can rise and fall with respect to end faces of the cores; a plurality of wires attached to the armatures respectively and actuated in a printing direction by rising and falling motions of the armatures; a head holder having a tip guide for arranging at least the tips of the wires slidably in regular order; an armature stopper fixedly mounted to the head holder, supporting vicinities of end portions at the wire side of the armatures as urged in a return direction, and determining return positions of the armatures; a spacer inserted between the yoke block and the head holder, and adapted to move under the action of an external force, thereby changing the spacing between the yoke block and the head holder; and a connecting member for connecting the yoke block and the head holder with each other with the spacer therebetween; a platen opposed to the wire dot printer head; a carrier which holds the wire dot printer head and which is reciprocated alone the platen; and a paper conveying device for conveying paper between the wire dot printer head and the platen, wherein the spacer has a tip end-side thin plate portion, a base end-side thick plate portion which becomes thicker gradually from the thin plate portion, and a knob, an elongated hole for insertion therethrough of the connecting member is formed in the spacer from the thin plate portion to the thick plate portion, and a plurality of the spacers are inserted radially between the yoke block and the head holder from the tip end sides thereof.
Priority Claims (1)
Number Date Country Kind
2001-221164 Jul 2001 JP
CROSS REFERENCE TO RELATED APPLICATION

The present application is based on Japanese Priority Document 2001-221164 filed on Jul. 23, 2001.

US Referenced Citations (4)
Number Name Date Kind
4389128 Asano et al. Jun 1983 A
5184152 French Feb 1993 A
5433538 Itoh et al. Jul 1995 A
20030016982 Horii et al. Jan 2003 A1
Foreign Referenced Citations (2)
Number Date Country
9-1890 Jan 1997 JP
2001-30523 Feb 2001 JP