Information
-
Patent Grant
-
6701738
-
Patent Number
6,701,738
-
Date Filed
Wednesday, August 28, 200222 years ago
-
Date Issued
Tuesday, March 9, 200420 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 062 262
- 062 263
- 062 298
- 062 2591
- 165 122
- 165 47
- 165 48
- 454 201
-
International Classifications
-
Abstract
In an air conditioner having an electrical equipment mount device containing at least one circuit board on which electrical parts connected to wires are mounted, plural wire abutting portions are formed on a wire fixing face so as to be different in height from said wire fixing face, and a wire is fixedly pinched between a wire press member and one of the wire abutting portions that is selected in accordance with the diameter of the wire. The wire fixing face has a conduit fixing member having a conduit fixing face to which one end portion of a conduit having electrical wires inserted therein is fixed. Plural engaging holes are formed in the wire fixing face, and the conduit fixing member is equipped with plural engaging members which are fixedly engageable with the engaging holes of the electrical equipment mount plate. The engaging members are located at different positions on the conduit fixing member with respect to the conduit fixing face.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a wire fixing structure, an electrical equipment mount device having the wire fixing structure, and an air conditioner having the electrical equipment mount device and including an indoor heat exchanger, an indoor fan, an outdoor heat exchanger and an outdoor fan which are integrally equipped.
2. Description of the Related Art
There has been known an integral-type air conditioner in which an indoor heat exchanger, an indoor fan, an outdoor heat exchanger and an outdoor fan are integrally assembled and also the inside of the air conditioner is partitioned into an indoor-side chamber having the indoor heat exchanger and the indoor fan arranged therein and an outdoor-side chamber having the outdoor heat exchanger and the outdoor fan arranged therein by a partition plate. The air conditioner is further equipped with an operating portion having various kinds of electrical parts such as circuit boards, control buttons, etc. for controlling the compressor, the indoor fan, the outdoor fan, etc.
The air conditioner thus constructor has a cabinet which is disposed so as to penetrate through the wall of a building while the outer heat exchanger, the outdoor fan, etc. are accommodated therein, and a front panel which is fixed to the front end portion of the cabinet and disposed so as to project toward the room. The front panel is equipped with a laterally-elongated opening portion at the upper portion thereof and an air blow-out grille which is disposed in juxtaposition with the operating portion in the horizontal direction.
In the air conditioner thus constructed, the operating portion has an electrical equipment mount device disposed inside the cabinet and/or the front panel. A circuit board such as a control board for controlling the compressor, the indoor fan, the outdoor fan, etc. or the like on which electrical parts are mounted is disposed on the electrical equipment mount device. The electrical equipment mount device is disposed substantially beneath an operation door covering the opening portion as disclosed by Post-examined Utility Model Application No. Hei-4-40110).
In the operating portion thus constructed, various wires such as electrical wires for power supply, etc. are connected to a power supply circuit equipped to the control board, and these electrical wires are fixed to the wire fixing face of the electrical equipment mount device by fixing the electrical wires onto the wire fixing face with a pressing member or the like. Particularly in the case where a high voltage (for example, 265V) is supplied to the control circuit through the electrical wires for power supply, the electrical wires for power supply are disposed while inserted in a conduit in order to protect the electric wires from the external force.
When such an integral type air conditioner is set up in a room of a building, the air conditioner is usually set up in the room so that the cabinet disposed so as to penetrate through the wall of the building is located at the height corresponding to the waist of a user. In this case, the user may put a glass containing liquid such as drinking water or the like on the front panel or the cabinet. If the glass is turned over, the liquid drops through the operation opening into the electrical equipment mount device, thereby inducing insulation failure of the electrical parts.
Further, when the electric wires are fixed to the wire fixing face of the electrical equipment mount device as described above, the electric wires are fixed between the wire fixing face of the electrical equipment mount device and the press member. When the electric wires are used for power supply, the diameter of each electric wire is varied in accordance with the magnitude of the power to be supplied. Therefore, the press member for fixing the electric wires against the wire fixing face must be varied in shape in accordance with the wire diameter of the electric wires being used, and thus plural kinds of press members must be prepared to fix the electric wires being used to the wire fixing face. Therefore, the number of press members (parts) is increased, so that the cost of the air conditioner rises up.
In addition, in the case where a conduit is equipped to protect the electrical wires from the external force as described above, as disclosed in Japanese Post-examined Utility Model Application No. Hei-4-5935, a conduit fixing member for fixing conduits to the lower panel of a heat exchanger is constructed as a projecting piece which is integrally formed on a large-size plate (lower panel). In this case, a screwed fixing member is equipped to the tip of each conduit. The tip portions of the conduit penetrate through fixing holes formed in the conduit fixing member (the projecting piece), and then the screwed fixing members of the conduits are threadedly engaged with nuts to thereby fix the conduits to the conduit fixing member, so that the electrical wires can be excellently protected from the force acting on the conduits. In this case, the conduit fixing member for fixing the conduits to the lower panel must be designed as a large-size part (projecting piece) integrally formed with the lower panel. Further, the lower panel is fixed to the front panel and the back panel by using many screws. Accordingly, it is cumbersome to fix the lower panel having the projecting piece to the front and back panels, and the manufacturing cost rises up because it needs many screws.
SUMMARY OF THE INVENTION
Therefore, the present invention has been implemented in view of the foregoing situation, and has an object to provide a wire fixing structure, an electrical equipment mount device and an air conditioner which can reduce the number of parts to thereby reduce the manufacturing cost.
Another object of the present invention is to provide an electrical equipment mount device and an air conditioner which can miniaturize a conduit fixing member for fixing the end portions of conduits for electrical wiring.
Further object of the present invention is to provide an air conditioner which can protect an electrical equipment mount device from invasion of foreign matters such as liquid materials, for example, drinking water, etc.
In order to attain the above objects, according to a first aspect of the present invention, a wire fixing structure for fixing at least one wire to a wire fixing face, comprises: plural wire abutting portions that are formed on the wire fixing face so as to be different in height from the wire fixing face; and a wire press member for fixing the wire to the wire fixing face by pinching the wire between the wire press member and the wire fixing face, wherein the wire is pinched between the wire press member and one of the wire abutting portions that is selected in accordance with the diameter of the wire, thereby fixing the wire to the wire fixing face.
In the above wire fixing structure, each of the wire abutting portions comprises any one of a recess portion, a flat portion and a projecting portion with respect to the wire fixing face.
In the above wire fixing structure, the press member comprises a U-shaped press body, flanges that are formed integrally with the U-shaped press body at both the ends of the U-shaped press body, and a press portion which expands outwardly from the inner surface of the U-shaped press body and abuts against the wire.
In the above wire fixing structure, an engaging hole is formed in the wire fixing face at one side of each of the abutting portions so that one of the flanges is engagedly fitted in the engaging hole, and a fitting hole is formed in the wire fixing face at the other side of each of the abutting portion so that the other flange is fixedly fitted in the fitting hole by a screw.
According to a second aspect of the present invention, an electrical equipment mount device containing at least one circuit board on which electrical parts connected to wires are mounted is characterized by comprising: a wire fixing plate on which the wires connected to the electrical parts are fixed; plural wire abutting portions that are formed on the wire fixing face so as to be different in height from the wire fixing face; and a wire press member for fixing the wire to the wire fixing face by pinching the wire between the wire press member and the wire fixing face, wherein the wire is pinched between the wire press member and one of the wire abutting portions that is selected in accordance with the diameter of the wire, thereby fixing the wire to the wire fixing face.
In the above electrical equipment mount device, each of the wire abutting portions comprises any one of a recess portion, a flat portion and a projecting portion with respect to the wire fixing face.
According to a third aspect of the present invention, an electrical equipment mount device containing at least one circuit board on which electrical parts connected to wires are mounted is characterized by comprising: an electrical equipment mount plate having a back surface on which the at least one circuit board is mounted, and a front surface on which the wires connected to the electrical parts are fixed; and a conduit fixing member having a conduit fixing face to which one end portion of a conduit having electrical wires inserted therein is fixed, wherein the electrical equipment mount plate is equipped with plural engaging holes, and the conduit fixing member is equipped with plural engaging members which are fixedly engageable with the engaging holes of the electrical equipment mount plate, the engaging members being located at different positions on the conduit fixing member with respect to the conduit fixing face.
In the above electrical equipment mount device, the engaging members are located at opposite sides with respect to the conduit fixing face in the vertical direction to the conduit fixing face.
In the above electrical equipment mount device, the conduit fixing member is equipped with flange portions at both the confronting sides of the conduit fixing face so that the flange portions are bent in the opposite directions, and the flange portions are equipped with the engaging members at one end portions thereof.
The above electrical equipment mount device further comprises a terminal table on which one ends of the electrical wires and one ends of the wires connected to the electrical parts are fixed and connected to one another, the terminal table being fixed to the front surface of the electrical equipment mount plate.
The above electrical equipment mount device further comprises a cover fixed to the front surface of the electrical equipment mount plate so as to cover the terminal table and the conduit fixing member.
According to a fourth aspect of the present invention, an air conditioner comprising an indoor heat exchanger, an indoor fan, an outdoor heat exchanger and an outdoor fan which are integrally equipped, and an electrical equipment mount device containing at least one circuit board on which electrical parts connected to wires is mounted is disposed at the indoor-side chamber side, the indoor heat exchanger and the indoor fan being disposed in an indoor-side chamber while the outdoor heat exchanger and the outdoor fan are disposed in an outdoor-side chamber, and the indoor-side chamber and the outdoor-side chamber being partitioned by a partition plate, is characterized in that the electrical equipment mount device comprising: a wire fixing plate on which the wires connected to the electrical parts are fixed; plural wire abutting portions that are formed on the wire fixing face so as to be different in height from the wire fixing face; and a wire press member for fixing the wire to the wire fixing face by pinching the wire between the wire press member and the wire fixing face, wherein the wire is pinched between the wire press member and one of the wire abutting portions that is selected in accordance with the diameter of the wire, thereby fixing the wire to the wire fixing face.
In the above air conditioner, each of the wire abutting portions comprises any one of a recess portion, a flat portion and a projecting portion with respect to the wire fixing face.
In the above air conditioner, the press member comprises a U-shaped press body, flanges that are formed integrally with the U-shaped press body at both the ends of the U-shaped press body, and a press portion which expands outwardly from the inner surface of the U-shaped press body and abuts against the wire.
In the above air conditioner, an engaging hole is formed in the wire fixing face at one side of each of the abutting portions so that one of the flanges is engagedly fitted in the engaging hole, and a fitting hole is formed in the wire fixing face at the other side of each of the abutting portion so that the other flange is fixedly fitted in the fitting hole by a screw.
According to a fifth aspect of the present invention, an air conditioner comprising an indoor heat exchanger, an indoor fan, an outdoor heat exchanger and an outdoor fan which are integrally equipped, and an electrical equipment mount device containing at least one circuit board on which electrical parts connected to wires are mounted, the indoor heat exchanger and the indoor fan being disposed in an indoor-side chamber while the outdoor heat exchanger and the outdoor fan are disposed in an outdoor-side chamber, and the indoor-side chamber and the outdoor-side chamber being partitioned by a partition plate, is characterized in that the electrical equipment mount device comprising: an electrical equipment mount plate having a back surface on which the at least one circuit board is mounted, and a front surface on which the wires connected to the electrical parts are fixed; and a conduit fixing member having a conduit fixing face to which one end portion of a conduit having electrical wires inserted therein is fixed, wherein the electrical equipment mount plate is equipped with plural engaging holes, and the conduit fixing member is equipped with plural engaging members which are fixedly engageable with the engaging holes of the electrical equipment mount plate, the engaging members being located at different positions on the conduit fixing member with respect to the conduit fixing face.
In the above air conditioner, the engaging members are located at opposite sides with respect to the conduit fixing face in the vertical direction to the conduit fixing face.
In the above air conditioner, the conduit fixing member is equipped with flange portions at both the confronting sides of the conduit fixing face so that the flange portions are bent in the opposite directions, and the flange portions are equipped with the engaging members at one end portions thereof.
The above air conditioner further comprises a terminal table on which one ends of the electrical wires and one ends of the wires connected to the electrical parts are fixed and connected to one another, the terminal table being fixed to the front surface of the electrical equipment mount plate.
The above air conditioner further comprises a cover fixed to the front surface of the electrical equipment mount plate so as to cover the terminal table and the conduit fixing member.
According to a sixth aspect of the present invention, an air conditioner comprising an indoor heat exchanger, an indoor fan, an outdoor heat exchanger and an outdoor fan which are integrally equipped, a cabinet disposed so as to penetrate through a wall of a building while the outdoor heat exchanger and the outdoor fan are accommodated in the cabinet, and a front panel that is located at an indoor side and fixed to the indoor-side end portion of the cabinet, the cabinet having a laterally-elongated opening portion formed at the upper portion thereof, both of an air blow-out grille and an operation control unit being disposed in juxtaposition with each other in the opening portion, and an indoor-side chamber containing the indoor heat exchanger and the indoor fan and an outdoor-side chamber containing the outdoor heat exchanger and the outdoor fan are partitioned by a partition plate fixed to the bottom plate of the cabinet at the bottom portion thereof, is characterized in that the operation control unit comprises an operation box in which a first circuit board is disposed and an electrical equipment mount box in which a second circuit board is disposed, and the electrical equipment mount box is disposed in an area extending from the outdoor-side edge of the opening portion to the outdoor-side chamber.
In the above air conditioner, the electrical equipment mount box is disposed substantially beneath the joint portion between the cabinet and the front panel, and the partition plate has a first top panel extending from the upper edge of the back plate of the partition plate toward the front panel and a second top panel that is joined to the first top panel and extends toward the front side of the front panel, the first top panel being disposed to be interposed between the joint portion and the electrical equipment mount box and designed to be downwardly sloped to the outdoor-side chamber, so that liquid invading through the joint portion flows along the sloped first top plate toward the outdoor-side chamber with no invasion of the liquid into the electrical equipment mount box.
In the above air conditioner, the electrical equipment mount box is disposed substantially beneath the joint portion between the cabinet and the front panel, and the electrical equipment mount box has a front plate on which the second circuit board is disposed and a top plate extending from the upper edge of the front plate toward the outdoor-side chamber so that one edge of the top plate is located at a position nearer to the outdoor-side chamber than the joint portion between the first and second top plates of the partition plate and designed to be downwardly sloped toward the front side of the front panel, so that liquid invading through the joint portion flows along the sloped top plate toward the front side of the front plate with no invasion of the liquid into the electrical equipment mount box.
In the above air conditioner, the partition plate has a first top panel extending from the upper edge of the back plate of the partition plate toward the front panel, and a second top panel that extends toward the front side of the front panel and is bent at the front edge thereof and joined to the first top panel at the back edge thereof, the operation box has a sloped top plate on which operation switches are mounted, and the top plate is equipped with a collar portion at the back side thereof that is fixed to the bent front edge of the second top panel so that liquid invading through the opening portion flows along the surface of the sloped top plate of the operation box with no invasion of the liquid through the joint portion between the top plate of the operation box and the second top panel of the partition plate.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing the outlook of an embodiment of an air conditioner according to the present invention;
FIG. 2
is an exploded perspective view showing the air conditioner shown in
FIG. 1
when a cabinet is omitted;
FIG. 3
is a longitudinally-sectional view of the air conditioner shown in
FIG. 1
;
FIG. 4
is a plan view showing the air conditioner shown in
FIG. 1
when the cabinet is omitted;
FIG. 5
is an exploded perspective view showing a partition plate, a cross-flow fan, a ventilation device, etc. of
FIG. 2
;
FIG. 6
is a plan view corresponding to
FIG. 4
, which shows a fabrication state of the ventilation device, etc. of
FIG. 5
;
FIG. 7
is a front view showing an electrical equipment mount device having an operation box and an electrical equipment mount box;
FIGS. 8A and 8B
are cross-sectional views showing a wire fixing structure when the diameter of a wire is large;
FIGS. 9A and 9B
are cross-sectional views showing a wire fixing structure when the diameter of a wire is small;
FIG. 10
is a perspective view showing an electrical equipment mount device including an operation box and an electrical equipment mount box;
FIG. 11
is a perspective view showing the electrical equipment mount device including a conduit fixing member when a conduit is used;
FIG. 12
is an exploded perspective view showing the electrical equipment mount device including the conduit fixing member;
FIG. 13
is a cross-sectional view taken along IX—IX line of
FIG. 11
;
FIG. 14
is a front view showing a conduit fixing plate when viewed in the direction indicated by an arrow X: and
FIG. 15
is a cross-sectional view showing the arrangement of the operation box and the electrical equipment mount device in the main body of the air conditioner when they are viewed from the right side of the main body.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments according to the present invention will be described hereunder with reference to the accompanying drawings.
FIG. 1
is a perspective view showing the outlook of an air conditioner according to the present invention particularly when the air conditioner is set up at the height corresponding the waist position of users on the wall of a building so as to penetrate through the wall, and
FIG. 2
is an exploded perspective view showing the air conditioner of
FIG. 1
when a cabinet is omitted from the illustration. When the air conditioner is set up, a part of the cabinet is projected to the room side (for example, it is projected to the room side by about 70 mm, for example), and the other part thereof outwardly penetrates through the wall of the building.
The air conditioner
10
shown in
FIGS. 1 and 2
is an integral-type air conditioner which is set up while penetrating through the wall of the building, and it comprises an indoor heat exchanger
11
, a cross-flow fan
12
(
FIG. 3
) serving as an indoor fan, an outdoor heat exchanger
13
, a propeller fan
14
serving as an outdoor fan, a compressor
15
, etc. which are integrally fabricated.
The indoor heat exchanger
11
, the cross-flow fan
12
, the outdoor heat exchanger
13
, the propeller fan
14
, the compressor
15
, etc. are disposed on the bottom plate
16
to constitute the main body
17
of the air conditioner. The front side of the air-conditioner main body
17
(that is, the arrangement side of the indoor heat exchanger
11
and the cross-flow fan
12
) is covered by a front panel
18
, and the rear side thereof (that is, the arrangement side of the outdoor heat exchanger
13
, the propeller fan
14
and the compressor
15
) is covered by a cabinet
19
. The front panel
18
is located to face the inside of the room of the building. The cabinet
19
is set up in the wall of the building while it penetrates through the wall of the building, and the cabinet
19
is designed to have a sleeve-like shape such as a cylindrical shape, a prismatic shape or the like.
As shown in
FIGS. 3 and 4
, in the air-conditioner main body
17
, a partition plate
20
is erectly equipped at the substantially center position in the front and rear direction of the bottom plate
16
so as to extend in the full-width direction of the bottom plate
16
. The partition plate
20
compartments the inside of the air-conditioner main body
17
into an indoor-side chamber
21
in which the indoor heat exchanger
11
, the cross-flow fan
12
, etc. are arranged and an outdoor-side chamber
22
in which the outdoor heat exchanger
13
, the propeller fan
14
, the compressor
15
, etc. are arranged. Accordingly, the front panel
18
disposed at the front side of the air conditioner
10
covers the indoor-side chamber
21
, and the cabinet
19
disposed at the rear side of the air conditioner
10
compartment the surrounding of the outdoor-side chamber
22
.
The outdoor heat exchanger
13
, an outdoor fan casing
23
, a support leg
24
and the compressor
15
are disposed at the outdoor-side chamber side on the bottom plate
16
.
The compressor
15
is connected to the outdoor heat exchanger
13
, a pressure reducing device (not shown) and the indoor heat exchanger in this order through a refrigerant pipe (not shown), thereby constructing a refrigeration cycle. When the air conditioner
10
is under cooling operation, the outdoor heat exchanger
13
functions as a condenser, and the indoor heat exchanger
11
functions as an evaporator. When the air conditioner
10
is under heating operation, the outdoor heat exchanger
13
functions as an evaporator, and the indoor heat exchanger
11
functions as a condenser.
The outdoor fan casing
23
is disposed so as to be connected t the outdoor heat exchanger
13
, and the propeller fan
14
is disposed inside the outdoor fan casing
23
. The propeller fan
14
is rotated by an outdoor driving motor
25
, and the outdoor driving motor
25
is supported on the support leg
24
The outdoor-side chamber
22
is partitioned into an outdoor discharge chamber at the inside of the outdoor fan casing
23
and an outdoor suction chamber
27
at the outside of the outdoor fan casing
23
by the outdoor fan casing
23
.
By rotation of the propeller fan
14
, the outside air is sucked from the outdoor suction ports
28
at both the sides of the outdoor heat exchanger
13
into the outdoor suction chamber
27
as shown by arrows A of
FIG. 4
, passed through the a fan orifice
29
of the outdoor fan casing
23
and then discharged into the outdoor discharge chamber
26
. Thereafter, the outside air is passed through the outdoor heat exchanger
13
and then discharged from the outdoor discharge port
30
to the outside. Under the cooling operation of the air conditioner
10
, the outdoor heat exchanger
13
discharge heat to the outside air, and under the heating operation of the air conditioner
10
, the outdoor heat exchanger
13
takes heat from the outside air.
As shown in
FIG. 3
, each vane of the propeller fan
14
is equipped with a slinger ring on the outer peripheral portion thereof to link the vanes to one another. Under the cooling operation of the air conditioner
10
, drain water occurs on the indoor heat exchanger
11
serving as the evaporator. The drain water is collected in a drain pan
33
as described later, and then it is passed through a drain opening
44
formed at the lower end portion of the partition plate
20
and stocked into a reservoir portion
32
disposed on the bottom plate
16
. The slinger ring
31
drains up the drain water stocked in the reservoir portion
32
when the propeller fan
14
is rotated, and the drain water thus drained up is scattered to the outdoor heat exchanger
13
functioning as the condenser, whereby the condensation function of the outdoor heat exchanger is enhanced.
The drain pan
33
is disposed at the indoor-side chamber side on the bottom plate
16
, and the indoor heat exchanger
11
is disposed on the drain pan
33
. The partition plate
20
is designed in a box-shape having an opening at the indoor-side chamber side, and an indoor fan casing
34
is disposed inside the partition plate
20
.
The indoor fan casing
34
is curved from the position corresponding to a first top panel
41
(described later) of the partition plate
20
and extends to the drain pan
33
, and an electrical heater
55
is disposed at the lower end portion of the drain pan
33
so as to be adjacent to the indoor heat exchanger
11
. A cross-flow fan
12
is disposed at the inside of the curved indoor fan casing. Accordingly, the indoor fan casing
34
is disposed between the partition plate
20
and the cross-flow fan
12
.
The cross-flow fan
12
is rotated by an indoor driving motor
35
shown in
FIG. 4
, and the cross-flow fan
12
and the indoor driving motor
35
are supported on the partition plate
20
. The indoor fan casing
34
forms an indoor circulating chamber
36
and an outside air introducing chamber
37
at the indoor-side chamber side as shown in FIG.
3
. Further, as shown in
FIG. 4
, an electrical-equipment chamber
46
in which an electrical-equipment mount device
45
is accommodated is formed at the indoor-side chamber side.
The indoor heat exchanger
11
, the cross-flow fan
12
and the electrical heater
55
are disposed in the indoor circulating chamber
36
as shown in FIG.
3
. Further, an air filter
38
and a stabilizer
39
are disposed in the indoor circulating chamber
36
. The air filter
38
is disposed between a suction grille
40
formed in a front panel
18
and the indoor heat exchanger
11
. The stabilizer
39
is disposed at the upper side of the indoor heat exchanger
11
so as to extend to the cross-flow fan
12
. By the stabilizer
39
, the air in the indoor circulating chamber
36
is excellently sucked to the indoor heat exchanger
11
, and then excellently discharged from the indoor heat exchanger
11
. A blow-out grille
43
for guiding the discharged air into the room of the building is formed at the upper side of the suction grille
40
on the front panel
18
.
The air in the room of the building is taken from the suction grille
40
into the indoor circulating chamber
36
of the indoor-side chamber
21
by the rotation of the cross-flow fan
12
. The air thus taken is passed through the air filter
38
, the indoor heat exchanger
11
and the electrical heater
55
in this order, and then sucked into the cross-flow fan
12
. Thereafter, the air is discharged from the cross-flow fan
12
, and blown out from the blow-out grille
43
into the room. Under the cooling operation of the air conditioner
10
, the indoor heat exchanger
11
cools the indoor air taken in the indoor circulating chamber
36
to cool the inside of the room. Under the heating operation, the indoor air is heated to heat the inside of the room.
The outside air introducing chamber
37
is one of constituent elements constituting a ventilation device for taking the outside air from the outdoor-side chamber
22
into the indoor circulating chamber
36
of the indoor-side chamber
21
, whereby fresh air can be supplied into the room of the building. The ventilation device
47
is constructed by ventilation ports
48
, a ventilation shutter
49
and a ventilation aeration portion
50
A in addition to the outside air introducing chamber
37
.
A second top panel
42
is formed at the lower position than the first top panel
41
on the box-shaped partition plate
20
so as to intercommunicate with the first top panel
41
. The second top panel
42
is disposed inside the cabinet
19
compartmenting the surrounding of the outdoor-side chamber
22
. As shown in
FIGS. 4 and 5
, a plurality of ventilation ports
48
are formed in the second top panel
42
to be juxtaposed with one another at the same pitch in the longitudinal direction of the second top panel
42
.
A ventilation shutter
49
having many fine holes
51
formed therein is mounted on the second top panel
42
. These fine holes
51
are gathered every group, and plural fine-hole groups
51
A are arranged at the same pitch in the longitudinal direction of the ventilation shutter
49
. The pitch of the fine-hole groups
51
A is set to substantially the same pitch as the ventilation ports
48
of the second top panel
42
.
Elongated holes
52
extending in the longitudinal direction of the ventilation shutter
49
are formed at both the end portions of the ventilation shutter
49
. The ventilation shutter
49
is fixed to the second top panel
42
of the partition plate
20
through screws penetrating through the elongated holes
52
so as to be freely slidable in the longitudinal direction of the second top panel
42
and the ventilation shutter
49
.
As shown in
FIG. 6
, the ventilation ports
48
are fully opened at the position where the fine-hole groups
51
A of the ventilation shutter
49
are positionally coincident with the ventilation ports
48
by sliding the ventilation shutter
49
. On the other hand, the ventilation ports
48
are fully closed at the position where the fine-hole groups
51
A are not positionally coincident with the ventilation ports
48
. Further, by sliding the ventilation shutter
49
to any position between the full-open position and the full-close position, the opening degree of the ventilation ports
48
can be freely adjusted to any intermediate value between the full-open value and the full-close value, such as a half-open value, a second-thirds open value or the like. Through the opening operation of the ventilation ports
48
, the outside air flowing into the outdoor-side chamber
22
is guided by the cabinet
19
to pass through the fine holes
51
of the ventilation shutter
49
and the ventilation ports
48
of the second top panel
42
, and then introduced into the outside introducing chamber
37
.
Here, the ventilation ports
48
are designed to be inclined downwardly to the outdoor-side chamber
22
, whereby the fluid flow area of the outside air between the second top panel
42
and the cabinet
19
is more greatly enlarged as compared with the case where the ventilation ports
48
are designed to be horizontal. Further, each of the fine holes
51
of the ventilation shutter shown in
FIG. 6
is formed to have a remarkably smaller diameter than the opening area of the ventilation ports
48
, whereby the diameter of each fine hole
51
is set to such a value that it functions as an air filter to prevent invasion of insects, dust, etc.
The ventilation aeration portion
50
A is equipped with plural vent ports
50
at the lower portion of the indoor fan casing
34
as shown in FIG.
5
. The vent ports
50
are formed in a louver-shape so as to be juxtaposed with one another by cutting the lower portion of the indoor fan casing
34
into plural pieces and erecting the pieces thus achieved as shown in
FIG. 5. A
plurality of ventilation aeration portions
50
A as described above are formed in the longitudinal direction of the indoor fan casing
34
except for the position corresponding to the drain opening
44
of the partition plate
20
.
When the cross-flow fan
12
is rotated, the space below the cross-flow fan
12
in the indoor circulating chamber
36
, that is, the space in the neighborhood of the ventilation aeration portions
50
A is kept under negative pressure as shown in FIG.
3
. Therefore, as indicated by arrows C of
FIG. 3
, the outside air introduced through the fine holes
51
of the ventilation shutter
49
and the ventilation ports
48
of the second top panel
42
into the outside air introducing chamber
37
downwardly flows along the outside of the curved indoor fan casing
34
, passes through the aeration ports
50
of the plural ventilation aeration portions
50
A and then is guided into the indoor circulating chamber
36
.
The outside air thus guided into the indoor circulating chamber
36
is mixed with the indoor air air-conditioned by the indoor heat exchanger
11
, and introduced from the blow-out grille
43
of the front panel
18
into the room of the building, whereby fresh air is supplied into the room.
As shown in
FIG. 5
, an operating lever
54
is integrally linked to one end portion of the ventilation shutter
49
. The operating lever
54
is disposed so as to extend to the indoor heat exchanger
11
as shown in
FIGS. 2 and 6
so that it can be manipulated when the front panel
18
is detached from the main body of the air conditioner or the like. By manipulating the operating lever horizontally, the ventilation shutter
40
is directly slid to any position with no wire, whereby the opening degree of the ventilation ports
48
can be adjusted to any value such as the full-open value, the full-close value, the half-open value, etc.
As shown in
FIGS. 2 and 7
, the electrical equipment mount device
45
shown in
FIGS. 2 and 4
comprises a board accommodating case
57
having the control board
56
disposed at the inside thereof, an operation box
58
having operating thumbscrews for adjusting the temperature and the air flow rate, and a wire fixing structure for fixing electrical wires
60
(see
FIGS. 8A and 8B
and
FIGS. 9A and 9B
) connected to the control board
56
.
The operation box
58
is fixed to the upper portion of the board accommodating case
57
. A cooling/heating temperature adjusting thumbscrew (operating switch)
61
and a cooled/heated air flow rate adjusting thumbscrew
62
(operating switch) shown in
FIG. 2
are mounted on the operation box
58
. A display plate
101
is interposed between the operation box
58
and each of the cooling/heating temperature adjusting thumbscrew
61
and the cooling/heating air flow rate adjusting thumbscrew
62
. The display plate
69
, the cooling/heating temperature adjusting thumbscrew
61
and the cooled/heated air flow rate adjusting thumbscrew
62
can be viewed when an operation door
63
of the front panel
18
is opened.
The control board
56
shown in
FIG. 7
has various kinds of electronic parts such as transistors, capacitors, etc. mounted thereon, and the cross-flow fan
12
, the propeller fan
14
, the compressor
15
, etc. are controlled on the basis of set values which are set by the cooling/heating temperature adjusting thumbscrew
61
and the cooled/heated air flow rate adjusting thumbscrew
62
. A power supply circuit (not shown) is equipped on the control board
56
, and electrical wires
60
(shown in
FIGS. 8A
to
9
B) such as power supply wires, etc. are connected to the power supply circuit through a terminal board (not shown).
The wire fixing structure
59
shown in
FIG. 7
serves to fix the electrical wires
60
(
FIGS. 8A
to
9
B) to a front plate
64
serving as a wire fixing face of the board accommodating case
57
by a fixing member
65
(such as a press member or the like). The wire diameter of the electrical wire
60
to be used is varied in accordance with the magnitude of power to be supplied t the power supply circuit of the control board
56
. For example, when power of 200V is supplied to the power supply circuit, the wire diameter of electrical wires
60
to be used is set to be larger than that when power of 100V is supplied to the power supply circuit.
As shown in
FIG. 7
, plural abutting portions
66
which can abut against the electrical wires
60
and are different in height are formed in the front plate
64
to which the electrical wires
60
are fixed. The abutting portion
66
comprises an abutting recess portion
67
that is formed to be recessed with respect to the front plate
64
, and an abutting flat portion
68
that is formed on the same plane as the front plate
64
. The abutting recess portion
67
is used to fix a thick electrical wire
60
(
FIGS. 8A and 8B
) having a large wire diameter, and the abutting flat portion
68
is used to fix a thin electrical wire having a small wire diameter (FIGS.
9
A and
9
B).
The press member
65
comprises a U-shaped press body
69
and flanges
70
and
71
which are formed integrally with the U-shaped press body
69
at both the ends of the U-shaped press body
69
as shown in
FIGS. 7
to
9
B, and a press portion
75
is formed on the inner surface of the press body
69
so as to expand outwardly. The flange
70
of the press member
65
is designed to be engagedly fitted in an engaging hole
72
formed one side of the abutting recess portion
67
(abutting flat portion
68
) of the front plate
64
. The flange
71
of the press member
65
can be fixed to front plate
64
by using fixing screw
74
which is threadedly engageable with a screw hole formed at the other end side of the abutting recess portion
67
(abutting flat portion
68
) of the front plate
64
.
As shown in
FIG. 8A
, when the wire diameter of the electrical wire
60
is large, the electrical wire
60
is positioned between the abutting recess portion
67
of the front plate
64
and the press member
65
, the flange
70
of the press member
65
is engagedly inserted into the engaging hole
72
at one side of the abutting recess portion
67
, and then the flange
71
of the press member
65
is fixed to the front plate
64
by using the fixing screw
74
which is threadedly engaged with the screw hole
73
at the other side of the abutting recess portion
67
. The electrical wire
60
having a large wire diameter is fixedly mounted on the front plate
64
with being pinched between the abutting recess portion
67
and the press portion
75
of the press member
65
as shown in
FIG. 8B
by the press member
65
fixed to the front plate
64
as described above.
Further, as shown in
FIG. 9A
, when the wire diameter of the electrical wire
60
is small, the electrical wire
60
is positioned between the abutting flat portion
68
of the front plate
64
and the press member
65
, the flange
70
of the press member
65
is engagedly inserted in the engaging hole
72
at one side of the abutting flat portion
68
, and then the flange
71
of the press member
65
is fixed to the front plate
64
by using the fixing screw
74
which is threadedly engaged with the screw hole
73
at the other side of the abutting flat portion
68
. As described above, the electrical wire
60
having a small wire diameter is fixedly mounted on the front plate
64
with being pinched between the abutting flat portion
68
and the press portion
75
of the press member
65
as shown in
FIG. 9B
by the press member
65
fixed to the front plate
64
as described above.
The distance L between the press portion
75
of the press member
65
and the abutting recess portion
67
and the distance M between the press portion
75
of the press member
65
and the abutting flat portion
68
when the press member
65
is fixed to the front plate
64
are set to such values that pinching force enough to prevent the electrical wire
60
from falling off the front plate
64
can be applied to the electrical wire
60
when the electrical wire is pinched between the press portion
75
of the press member and the abutting recess portion
67
(the abutting flat portion
68
).
Accordingly, according to this embodiment, the following effects can be achieved.
The plural abutting portions
66
that can abut against the electrical wires
60
and are different in height (that is, the abutting recess portion
67
and the abutting flat portion
68
) are formed on the front plate
64
of the board accommodating case
57
of the electrical equipment amount device, and the electrical wire
60
is pinched by the press member
65
and one of the abutting recess portion
67
and the abutting flat portion
68
to fix the electrical wire
60
concerned to the front plate
64
. Therefore, one of the abutting recess portion
67
and the abutting flat portion
68
of the front plate
64
is selected in accordance with the wire diameter of the electrical wire
60
, and the electrical wire
60
can be fixed by the press member
65
and the selected one of the abutting recess portion
67
and the abutting flat portion
68
, so that the press member
65
can be commonly used among plural kinds of electrical wires
60
. Accordingly, it is unnecessary to prepare for plural kinds of press members
65
in accordance with the wire diameter of electrical wires
60
, so that the number of parts of the electrical wires
60
can be reduced and the manufacturing cost can be reduced.
The present invention is not limited to the above embodiment, and various modifications may be made without departing from the subject matter of the present invention.
For example, in the above embodiment, the depth of the abutting recess portion is set to a specific one in accordance with the wire diameter of an electrical wire to be fixed. However, the depth of the abutting recess portion is not limited to a specific one, and it may be designed to be freely variable in accordance with the wire diameter of an electrical wire to be fixed.
Further, in the above embodiment, the abutting recess portion
67
and the abutting flat portion
68
are formed on the front plate
64
of the board accommodating case
57
of the electrical equipment mount device
45
. However, when an electrical wire
60
having a smaller wire diameter is fixed, an abutting projecting portion which expands outwardly from the front plate
64
may be formed on the front panel in place of or together with the abutting flat portion
68
so that the electrical wire
60
is fixedly pinched between the abutting projecting portion and the press member
65
. In this case, the height of the abutting projecting portion may be designed to be freely variable in accordance with the wire diameter of an electrical wire to be fixed.
Still further, the number of abutting recess portions (abutting projecting portions) and abutting flat portions are not limited to a specific numeral, and it may be freely set to any numeral.
Still further, in the above embodiment, the present invention is applied to the electrical equipment mount device applied to the air conditioner, however, the present invention may be applied to electrical equipment mount devices for various kinds of equipment such as a showcase in which articles of food, etc. are put on show while refrigerated, an automatic vending machine, etc.
Still further, in the above embodiment, the wires to be fixed are electrical wires however, the wires may be communication wires such as telephone wires, etc.
FIG. 10
shows another embodiment of the electrical equipment mount device according to the present invention.
An electrical equipment mount device
145
according to this embodiment is different from the electrical equipment mount device
45
shown in
FIG. 7
in that the electrical equipment mount device of this embodiment is further equipped with a conduit fixing plate
159
serving as a conduit fixing member for fixing a conduit
160
and a cover
162
for covering a terminal table
73
and the board accommodating case
57
is replaced by an electrical equipment mount box (or plate)
157
in which the control board
56
having electrical parts are disposed. It is needless to say that the board accommodating case
57
shown in
FIG. 7
may be used in this embodiment.
As shown in
FIG. 10
, the operation box
58
has a box shape which are opened at the back and bottom surfaces thereof. It comprises a rectangular plate
272
A at the front side thereof, side plates
272
B and
272
c
at the right and left sides thereof and a top plate
272
D at the top side thereof, which are integrally formed with one another. The top plate
272
D has two holes
272
F formed at the center portion thereof The side plates
272
B and
272
C are designed in a trapezoidal form so that the slope side of the trapezoid is inclined forwardly and downwardly. Further, a rectangular notched portion is formed at the lower portion of the back side of each of the plates
272
B,
272
C. Further, a collar portion
272
E is integrally formed with the top plate
272
D at the back side thereof so as to extend upwardly by bending a rear part of the top plate
272
D vertically.
Further, the electrical equipment mount box
157
comprises a front plate portion
163
, a bottom plate portion
164
, a side plate portion
165
and a top plate portion
166
which are integrally formed with one another. The right-hand edge of the front plate portion
163
is backwardly bent to enhance the mechanical strength thereof, and the back-side edge of the bottom plate portion
164
is also bent upwardly to enhance the mechanical strength thereof The control board
56
is disposed on the inner surface of the front plate portion
163
. Here, the back-side edge of the bottom plate means an edge of the bottom plate that is located at the outdoor-side chamber side. likewise, the front-side edge means an edge that is located at the indoor-side chamber side. Accordingly, the back-side edge in
FIG. 3
is located at the right side of
FIG. 3
, and the front-side edge in
FIG. 3
is located at the left side of FIG.
3
.
The operation box
58
is fixed to the upper portion of the front plate portion
163
at the back sides of the side plates
272
B and
272
C thereof by using a fixing member as described later. The side plate portion
165
has a slope portion at the upper portion of the front side thereof, and the slope portion is forwardly inclined from the back side to the front side thereof The top plate portion
166
is designed in a rectangular shape so that the front and back sides thereof are slightly shorter in length than the upper side of the front plate portion
163
and the right and left sides thereof are equal to the slope portion (side) of the side plate portion
165
in length. Accordingly, the top surface of the electrical equipment mount box
157
is designed to have a forwardly-and-downwardly-inclined slope surface at the front side thereof and an opening portion at the back side thereof.
The above operation box
58
and the electrical equipment mount box
157
are inserted into the electrical equipment chamber
46
from the front side of the indoor-side chamber
21
, and fixed to the partition plate
20
.
FIG. 11
is a perspective view showing the electrical equipment mount device
145
to which a conduit fixing member is attached, and
FIG. 12
is an exploded perspective view of the electrical equipment mount device
145
shown in FIG.
11
.
As shown in
FIGS. 11 and 12
, electrical wires
71
for supplying power to the cross-flow fan
12
, the propeller fan
14
, the compressor
15
, etc. are inserted in a conduit
160
shown in
FIGS. 10 and 11
to be protected from the external force. The conduit
160
is used particularly when high voltage (for example, 265V or more) is applied to the electrical wires
71
. The conduit
160
is fixed by inserting a hollow fixing bolt
179
into one end portion of a conduit tube
178
, and the electrical wires
171
are inserted in the conduit tube
178
and the fixing bolt
179
. A fixing nut
180
is threadedly engageable with a screw portion
179
B of the fixing bolt
179
.
A conduit fixing plate
159
is fixed to the outer surface of the front plate portion
163
of the electrical equipment mount box
157
as described later, and it has a fixing face
172
to which one end portion of the conduit
160
is fixed. The electrical wires
171
in the conduit
160
fixed to the fixing face
172
of the conduit fixing plate
159
is connected to the terminals of the terminal table
173
mounted on the outer surface of the front plate portion
163
of the electrical equipment mount box
157
, whereby the electrical wires
171
are electrically connected to wires
174
which extend from the control board
156
and are connected to the other terminals of the terminal table
173
.
The cover
162
is designed in a box-like shape which is opened at the lower surface portion and the back surface portion thereof. The cover
162
is disposed so that the opening edge (peripheral edge)
175
of the lower surface portion thereof is brought into contact with the conduit fixing plate
159
and the opening portion of the lower surface portion is closed by the conduit fixing plate
159
. Further, the cover
162
is also disposed so that the opening edge (peripheral edge)
176
of the back surface portion thereof is brought into contact with the front plate portion
163
of the electrical equipment mount box
157
and the opening portion of the back surface portion is closed by the front plate portion
163
. In addition, the cover
162
is fixed to the top plate portion
166
of the electrical equipment mount box
157
by a screw
177
. Accordingly, the terminal table
173
, the electrical wires
171
and the wires
174
are accommodated in the cover
162
and protected from the external force. Under the cover-fixed state, the opening edge
175
of the lower surface portion of the cover
162
is fixed between a front flange portion
183
and a first side flange portion
181
to thereby prevent falling-off from the lower portion of the cover
162
.
The conduit fixing plate
159
comprises the front flange portion
183
at the front side of the fixing face
172
, a back flange portion
184
at the back side thereof, the first side flange portion
181
at one side thereof and a second side flange portion
182
at the other side thereof, the flange portions being bent substantially vertically to be continuos with on each other.
A conduit fixing hole
193
through which a screw portion
179
B of the fixing bolt
179
of the conduit
160
is inserted is formed in the fixing face
172
of the conduit fixing plate
159
by burring, for example. Under the state that the screw portion
179
B is inserted in the conduit fixing hole
193
of the fixing face
172
, the head portion
179
A of the fixing bolt
179
comes into contact with the lower surface of the fixing face
172
.
The first side flange portion
181
and the second side flange portion
182
which are disposed so as to face each other are bent in the opposite directions. For example, as shown in
FIG. 13
, the first side flange portion
181
is bent in the upward direction and the second side flange portion
182
is downwardly bent. As shown in
FIG. 14
, engaging hooks
185
and
186
as fixing members are integrally formed with the first side flange portion
181
and the second side flange portion
182
respectively at the back flange portion (
184
) side. Accordingly, the engaging hook
185
and the engaging hook
186
are located at the opposite sides with respect to the fixing face
172
, that is, the engaging hooks
185
and
186
are located at the upper and lower sides with respect to the fixing face
172
, respectively. Reference numeral L in
FIG. 14
represents the difference in height in the vertical direction between the engaging hooks
185
and
186
. The engaging hooks
185
and
186
are hooked to hook holes
187
and
188
serving as fixing holes formed in the front plate portion
163
of the electrical equipment mount box
157
, respectively. Accordingly, the hook holes
187
and
188
are located at different positions in the vertical direction, and the difference in height in the vertical direction therebetween is substantially equal to that between the engaging hooks
185
and
186
.
As described above, the engaging hooks
185
and
186
of the conduit fixing plate
159
and the hook holes
187
and
188
of the electrical equipment mount box
157
are designed to have the difference L in height in the vertical direction. Therefore, as shown in
FIG. 13
, the conduit fixing plate
159
can keep rigidity to the force F acting in the vertical direction to the fixing face
172
or the moment M (torque) acting around the straight line extending in the direction from the front flange portion
183
to the back flange portion
184
.
Further, as shown in
FIGS. 11 and 12
, a screw hole
189
is formed in the back flange portion
184
of the conduit fixing plate
159
. After the engaging hooks
185
and
186
of the conduit fixing plate
159
are engagedly fitted in the hook holes
187
and
188
of the front plate portion
163
of the electrical equipment mount box
157
, a fixing screw
190
is inserted into the screw hole
189
of the back flange portion
184
of the conduit fixing plate
159
and threadedly engaged with the front plate portion
163
of the electrical equipment mount box
157
, whereby the conduit fixing plate
159
is fixed to the front plate portion
163
of the electrical equipment mount box
157
. Reference numerals
191
and
192
of
FIGS. 7 and 8
represent auxiliary screw holes.
Next, the fixing work of the conduit
60
will be described.
First, the engaging hooks
185
and
186
of the conduit fixing plate
159
are fixedly fitted in the hook holes
187
and
188
of the front plate portion
163
of the electrical equipment mount box
157
and the fixing screw
190
is inserted in the screw hole
189
of the back flange portion
184
of the conduit fixing plate
159
to fix the back flange portion
184
to the front plate portion
163
, thereby fixing the conduit fixing plate
159
to the electrical equipment mount box
157
.
Subsequently, the screw portion
179
B of the fixing bolt
179
of the conduit
160
is inserted in the conduit fixing hole
193
formed in the fixing face
172
of the conduit fixing plate
159
, and the fixing nut
180
is threadedly engaged with the screw portion of the fixing bolt
179
projecting upwardly from the fixing face
172
.
At this time, as shown in
FIG. 12
, a fastening instrument
194
such as a spanner, a monkey wrench or the like is inserted from the let side of the conduit fixing plate
159
at which the first side flange portion
181
is equipped, and the fastening instrument
194
is fitted to the head portion
179
A of the fixing bolt
179
of the conduit
160
. Further, another fastening instrument
195
is inserted from the right side at which the second side flange portion
182
, and the fastening instrument
195
is fitted to the fixing nut
180
of the conduit
160
. Thereafter, the fixing face
172
of the conduit fixing plate
159
is clamped between the head portion
179
A of the fixing bolt
179
of the conduit
160
and the fixing nut
180
by using the fastening instruments
194
and
195
, thereby fixing the conduit
160
to the fixing face
172
.
As described above, under the state that the conduit
160
is fixed to the conduit fixing plate
159
, the electrical wires
71
in the conduit
160
are bundled and connected to the terminals of the terminal table
173
, and the wires
174
of the control board
156
and the electrical wires
171
in the conduit
160
are electrically connected to one another through the terminal table
173
.
Thereafter, the cover
162
is positioned so that the opening edge
175
of the lower surface portion and the opening edge
176
of the back surface portion thereof are brought into contact with the fixing face
172
of the conduit fixing plate
159
and the front plate portion
163
of the electrical equipment mount box
157
, whereby the terminal table
173
, the electrical wires
171
and the wires
174
are accommodated in the cover
162
. Thereafter, the cover
162
is fixed to the electrical equipment mount box
157
by using the screw
177
.
According to the above-described embodiment using the electrical equipment mount device thus constructed, the following effects (1) to (3) can be achieved.
(1) The engaging hooks
185
and
186
which are engagedly fitted in the hook holes
187
and
188
of the front plate portion
163
of the electrical equipment mount box
157
are equipped at different positions (upper and lower positions) with respect to the fixing face
172
to which one end portion of the conduit
160
is fixed. Therefore, the conduit fixing plate
159
has high rigidity to the force acting from the conduit
160
, and the mechanical strength thereof is enhanced, so that the conduit fixing plate
159
can be designed in a compact size.
(2) The engaging hooks
185
and
186
of the conduit fixing plate
159
are engagedly fitted in the hook holes
187
and
188
of the front plate portion
163
of the electrical equipment mount box
157
, whereby the conduit fixing plate
159
can be fixed to the electrical equipment mount box
157
. Therefore, the fixing workability of the conduit fixing plate
159
can be enhanced, and the number of fixing screws
190
for fixing the conduit fixing plate
159
to the electrical equipment mount box
157
can be reduced, so that the manufacturing cost can be reduced.
(3) The conduit fixing plate
159
is equipped with the first side flange portion
181
and the second side flange portion
182
which are bent in the opposite directions and formed at the opposite positions with respect to the fixing face
172
. Therefore, even when the fastening members
194
and
195
such as spanners or the like are inserted to the upper and lower sides of the fixing face
172
to fasten the fixing nut
180
in order to fix one end portion of the conduit
160
to the fixing face
172
with the fixing nut
180
, the fastening instruments
194
and
195
can prevented from interfering with the first side flange portion
181
and the second side flange portion
182
of the conduit fixing plate
159
. Therefore, the fastening work of fixing one end portion of the conduit
160
can be easily performed.
The present invention is not limited to the above embodiment, and various modifications may be made without departing from the subject matter of the present invention.
For example, in the above embodiment, two engaging hooks (the engaging hooks
159
and the
186
) are formed on the conduit fixing plate
159
. However, the number of the engaging hooks is not limited to two, and three or more engaging hooks may be equipped to the conduit fixing plate
159
. In this case, it is necessary that at least one engaging hook is formed at an upper or lower position different from the position of another engaging hook with respect to the fixing face
172
.
According to the electrical equipment mount device of this embodiment, the conduit fixing member for fixing the end portion of the conduit for electrical wires can be miniaturized. Further, the fixing workability of the conduit fixing member can be enhanced and the manufacturing cost can be reduced.
FIG. 15
is a cross-sectional view showing the arrangement of the operation box
58
and the electrical equipment mount box
157
in the main body of the air conditioner when they are viewed from the right side of the main body. In
FIG. 15
, the cover
172
, the conduit fixing plate
162
, etc. are omitted from the illustration. It is needless to say that this embodiment has the same effect even when these elements are provided.
The collar portion
272
E of the operation box
58
is fit to the inner surface of the bent front edge portion
41
A of the first top panel
41
of the partition plate
20
, and then fixed to the front edge portion
41
A by a fixing member such as a screw or the like to thereby fix the operation box (electrical equipment mount box) to the partition plate
20
. Therefore, there occurs no gap at the joint portion between the upper portion of the operation box
58
and the first top panel
41
, thereby preventing invasion of liquid such as drinking water or the like through the joint portion into the inside of the first top panel
41
.
In this case, even when a circuit board
76
is mounted on the inner surface of the top plate
272
D of the operation box
58
as shown in
FIG. 15
, invasion of driving water or the like into the circuit board
76
through the joint portion can be also prevented. the operation box
58
is disposed substantially beneath the operation door
63
of the front panel
18
.
Seal (not shown) is applied to the peripheral portions of the holes
272
F formed in the top plate
272
D of the operation box
58
. When drinking water or the like is applied to the display plate
101
or the thumbscrews
61
and
62
, the seal can prevent invasion of drinking water or the like from the display plate
101
or the thumbscrews
61
and
62
through the holes
101
A and
101
B of the display plate
101
and the holes
272
F of the operating box
58
into the operating box
58
.
In this embodiment, the electrical equipment mount box
157
is fixedly mounted at the space surrounded by the right plate
20
A and the back plate
20
C of the partition plate
20
(
FIG. 5
) and thus it is embedded inside the partition plate
20
. The right edge of the electrical equipment mount box
157
is superposed on the side edge of the right plate
20
A at the indoor-side chamber (
21
) side and fixed to the side edge of the right plate
20
A at plural positions by screws (not shown).
As described above, the control board
56
is mounted inside the electrical equipment mount box
157
as shown in FIG.
15
. The control board
56
is fixedly mounted between the bottom plate
164
and the top plate
166
of the electrical equipment mount box
157
in parallel to the front plate portion
163
so as to be spaced from the front plate portion
163
toward the outdoor-side chamber (
22
) side at a distance of about 5 mm, for example.
Accordingly, even when liquid such as drinking water or the like invades into the electrical equipment mount box
157
as indicated by an arrow F in
FIG. 15
, the liquid flows downwardly along the slope portion of the top plate portion
166
and then along the front surface of the front plate portion
163
on which the operation box
58
is mounted. The control board
56
is mounted on the back surface of the front plate portion
163
which is located at the opposite side to the front surface, and thus the liquid can be prevented from invading into the control board
56
. Therefore, electrical parts mounted on the control board
56
can be protected from liquid such as driving water or the like.
According to the arrangement of the operation box
58
and the electrical equipment mount box
157
as described above, the electrical equipment mount box
157
is disposed inside the partition plate
20
and located in an area extending outwardly (backwardly) from the outside edge (nearer to the outdoor-side chamber
22
) of the opening portion
65
of the front panel
18
. Further, the second top plate
42
is located substantially beneath the joint portion
80
between the front panel
18
and the cabinet
19
. Therefore, the control board
56
mounted in the electrical equipment mount box
157
can be surely protected from liquid such as driving water or the like.
When a glass containing liquid such as driving water or the like is put on the front panel
18
or the cabinet
19
and carelessly turned over and thus it invades through the edge of the operation door
63
disposed on the opening portion
65
into the inside of the operation door
63
as indicated by arrows A or B in
FIG. 15
, the inside of the operation box
58
and the inside of the electrical equipment mount box
157
are protected from the liquid as described below.
When liquid drops in the direction indicated by the arrow A, it drops onto the slope upper surface of the operation box
58
or the display plate
101
, flows along the slope upper surface and front surface of the operation box
58
or the display plate as indicated by the arrow D of
FIG. 15
, and finally drops onto the bottom plate
16
. Therefore, the liquid dropped in the direction of the arrow A can be prevented from invading into the inside of the operation box
58
and the inside of the electrical equipment mount box
157
.
When liquid drops in the direction indicated by the arrow B, it drops through the joint portion
80
between the front panel
18
and the cabinet
19
onto the second top plate
42
, flows along the sloped second top plate
42
and the back surface (at the outdoor-side chamber side) of the partition plate
20
and finally drops onto the bottom plate
16
as indicated by an arrow E. Further, fixing holes
81
for fixing the first top plate
41
and the second top plate
42
exist substantially beneath the joint portion between the front panel
18
and the cabinet
19
as shown in
FIGS. 5 and 14
, and the top plate
166
of the electrical equipment mount box
157
is located substantially beneath the fixing holes
81
. Therefore, the liquid dropping through the joint portion
80
between the front panel
18
and the cabinet
19
also flows through the fixing holes
81
into the inside of the partition plate
20
as indicated by an arrow F of FIG.
15
. In this case, the liquid drops onto the top plate
166
, flows downwardly along the slope portion of the top plate
166
and along the front surface of the front plate portion
163
on which the operation box
58
is mounted, and then finally drops onto the bottom plate
16
. Therefore, the liquid can be prevented from invading into the inside of the electrical equipment mount box
157
, and thus the control board
56
(electrical parts) can be protected from the liquid.
Here, as shown in
FIG. 15
, the back-side edge of the top plate (slope portion)
166
of the top plate is located so as to slightly extend to the outdoor-side chamber side as compared with the front-side edge of the second top plate
42
. Therefore, the liquid drops through the fixing holes
81
surely drops on the slope portion of the top plate
166
, and flows downwardly along the slope portion of the top plate
166
in the direction of the arrow F.
Accordingly, no liquid invades into the inside of the electrical equipment mount box
157
, and the control board (the electrical equipment) can be protected. In addition, by shortening the length of the top plate
166
, the manufacturing cost of the electrical equipment mount box
157
can be reduced.
Further, the electrical equipment mount box
157
is fixed to the inner surface of the right plate
20
A of the partition plate
20
, and the back surface and the right surface (plate) of the electrical equipment mount box
157
are covered by the partition plate
20
. Therefore, the electrical equipment mount box
157
is fully covered substantially at all the surfaces thereof like a dosed box although it is not designed as a closed box. Accordingly, the manufacturing cost can be reduced as compared with a fully-closed box type electrical equipment mount box.
According to the above-described embodiment, there can be achieved the effect that liquid such as driving water or the like invading through the opening port is prevented from invading into the inside of the operation box and the electrical equipment mount box, so that the electrical parts can be protected from liquid.
Claims
- 1. An air conditioner comprising an indoor heat exchanger, an indoor fan, an outdoor heat exchanger and an outdoor fan which are integrally equipped, a cabinet disposed so as to penetrate through a wall of a building while the outdoor heat exchanger and the outdoor fan are accommodated in the cabinet, and a front panel that is located at an indoor side and fixed to the indoor-side end portion of the cabinet, the cabinet having a laterally-elongated opening portion formed at the upper portion thereof, both of an air blow-out grille and an operation control unit being disposed in juxtaposition with each other in the opening portion, and an indoor-side chamber containing the indoor heat exchanger and the indoor fan and an outdoor-side chamber containing the outdoor heat exchanger and the outdoor fan are partitioned by a partition plate fixed to the bottom plate of the cabinet at the bottom portion thereof, characterized in that said operation control unit comprises an operation box in which a first circuit board is disposed and an electrical equipment mount box in which a second circuit board is disposed, and said electrical equipment mount box is disposed in an area extending from the outdoor-side edge of said opening portion to said outdoor-side chamber.
- 2. The air conditioner as claimed in claim 1, wherein said electrical equipment mount box is disposed substantially beneath the joint portion between said cabinet and said front panel, and said partition plate has a first top panel extending from the upper edge of the back plate of said partition plate toward said front panel and a second top panel that is joined to said first top panel and extends toward the front side of said front panel, said first top panel being disposed to be interposed between said joint portion and said electrical equipment mount box and designed to be downwardly sloped to the outdoor-side chamber, so that liquid invading through said joint portion flows along said sloped first top plate toward the outdoor-side chamber with no invasion of the liquid into said electrical equipment mount box.
- 3. The air conditioner as claimed in claim 1, wherein said electrical equipment mount box is disposed substantially beneath the joint portion between said cabinet and said front panel, and said electrical equipment mount box has a front plate on which the second circuit board is disposed and a top plate extending from the upper edge of said front plate toward the outdoor-side chamber so that one edge of said top plate is located at a position nearer to the outdoor-side chamber than the joint portion between said first and second top plates of said partition plate and designed to be downwardly sloped toward the front side of said front panel, so that liquid invading through said joint portion flows along said sloped top plate toward the front side of said front plate with no invasion of the liquid into said electrical equipment mount box.
- 4. The air conditioner as claimed in claim 1, wherein said partition plate has a first top panel extending from the upper edge of the back plate of said partition plate toward said front panel, and a second top panel that extends toward the front side of said front panel and is bent at the front edge thereof and joined to said first top panel at the back edge thereof, said operation box has a sloped top plate on which operation switches are mounted, and said top plate is equipped with a collar portion at the back side thereof that is fixed to the bent front edge of said second top panel so that liquid invading through said opening portion flows along the surface of said sloped top plate of said operation box with no invasion of the liquid through the joint portion between said top plate of said operation box and said second top panel of said partition plate.
Priority Claims (3)
Number |
Date |
Country |
Kind |
P2001-268586 |
Sep 2001 |
JP |
|
P2001-271200 |
Sep 2001 |
JP |
|
P2001-286193 |
Sep 2001 |
JP |
|
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
6053004 |
Beppu et al. |
Apr 2000 |
A |
Foreign Referenced Citations (2)
Number |
Date |
Country |
HEI 4-5935 |
Apr 1992 |
JP |
HEI 4-40110 |
Apr 1992 |
JP |