The present disclosure relates in general to wireless sensor systems, and in particular, to a platform for wireless readout from, and charging of, sensors retrieved from a geological formation and/or a wellbore.
In-situ measurement of the physical and chemical properties present in a downhole (e.g., a wellbore), geological and/or subterranean formation, and/or reservoir environment is very important for the oil and gas industry in order to increase the recovery rate and reduce production costs. Currently, there are two methods utilized for sure measurements. A first method is performed during the stage of wellbore drilling (i.e., logging while drilling) in which sensors are integrated onto the drilling bit and the logging wire. Thus, measurements of the physical and/or chemical properties present around the drilling bit and the logging wire (e.g., temperature, pressure, pH, position, etc.) are sent back to a control center at the surface for analysis during the drilling operations. A second method is performed during the producing stage of the wellbore (i.e., wireline logging). To perform such measurements, the producing process is usually halted, and a sensing cabin is sent downhole into the wellbore. This technique requires a several kilometers long wire, which further requires the use of a carrier truck, a winch, and an operation crew, which is expensive and time consuming to implement.
In this disclosure, for the sake of simplicity, the term “reservoir” will be utilized to refer to all geological and/or subterranean formations/environments. Furthermore, though embodiments of the present disclosure are described with respect to oil/gas production, embodiments of the present disclosure are applicable to the recovery of any hydrocarbon, water, or any other material from a geological formation, or simply the retrieval of physical and/or chemical properties present within any geological formation.
Aspects of the present disclosure provide a system for retrieving information from one or more sensors (which may be miniaturized (e.g., nano- or micron-sized) sensor packages that are low cost and can survive and measure and store specified information present (e.g., physical and/or chemical properties) in downhole (e.g., the drilling and/or production wellbores), subterranean, and reservoir (e.g., oil/gas) environments whenever desired by the field engineers, including without interrupting the production process. Moreover, such small sensors can be configured to reach into places that are only several hundreds of micrometers in size, such as reservoir fracture openings. Aspects of the present disclosure provide a technology platform configured to interrogate such sensors to retrieve such information and/or recharge their onboard power source (e.g., a battery). Due to the large losses for electromagnetic waves propagated in reservoir environments, the very large distances from the surface of a reservoir in which such sensors are injected, and the small size of the onboard sensor antenna, it is nearly impossible to communicate with and charge such sensors downhole and in the reservoir using the current state of technology. This problem is addressed by aspects of the present disclosure by physically retrieving the sensors back to the surface. Since the sensor antenna size limits the utilization of far-field communication and power transfer, and since large quantities of the sensors may be interrogated, aspects of the present disclosure utilize a high efficiency near-field based fluidic readout and/or recharging strategy, which is able to interrogate and recharge a plurality of retrieved sensors with a high throughput rate.
Even though a long distance communication technique may be desired in order to perform real-time measurements within a downhole or reservoir environment, it is not feasible due to high losses in electromagnetic and acoustic wave propagations and such a small sensor size factor. Therefore, embodiments of the present disclosure utilize a short distance communication technique assuming that the measured information is stored in the sensor circuitry, and the sensors are then collected back from the downhole and/or reservoir environment for further analysis.
As such, embodiments of the present disclosure utilize near-field magnetic resonance as a way of communication, which is widely used in radio frequency identification (“RFID”) and near-field communication (“NFC”) systems. Additionally, near-field magnetic resonance is well-known for high efficiency wireless power transfer, and thus can be used for recharging a power source in the sensors. Moreover, integration of antennas into a fluidic channel enables a high efficiency platform for reading out (retrieving) information from and/or power source recharging of sensors that have been previously injected into the downhole and/or reservoir environment.
In order to increase oil and/or gas (or any type of hydrocarbon) production efficiencies, a better understanding of the variation in the physical and chemical environments of the downhole and/or reservoir environment are required. As previously noted in the Background Information section, current measurement methods are limited in their resolution, detection range, and the cost. However, if the deep downhole and/or reservoir conditions can be measured directly, then a fundamentally better understanding of the downhole and/or reservoir environment can be obtained. To realize this, embodiments of the present disclosure transport sensors into the downhole and/or reservoir environment (for example, to allow them to diffuse into the porous sandstone of typical reservoirs). The sensors are configured to then make measurements to map specified conditions (e.g., physical and/or chemical properties) within these environments. Subsequently, the sensors are retrieved back to the surface for interrogation. Because the feature size of such sensors is too small to retrieve the measured information directly through wires/cables, embodiments of the present disclosure utilize a wireless approach for the interrogation of the measured information stored within the sensors. The sensors utilized within embodiments of the present disclosure may include a sensing component, a power supply, a microprocessor/microcontroller and associated memory, and a sensor antenna (e.g., see
Referring to
Then, the sensors are retrieved to the surface, such as within an extracted fluid. For example, within embodiments of the present disclosure, retrieval of the sensors may occur during the extraction of the aforementioned fluidic medium (e.g., drilling mud, fracking fluid, etc.) and/or the production of hydrocarbons (or any other extracted medium, such as water) from the reservoir through a production well. The equipment for extracting such a fluidic medium or a produced medium (e.g., well-known pumping equipment, etc.) is not shown in
By filtering the extracted fluid, the sensors may be separated from the extracted fluid in the process block 101. A new fluidic medium can then be used within embodiments of the present disclosure and selected independently from the fluids utilized within the downhole and/or reservoir environment, since the sensors can be filtered after being retrieved to the surface. For example, such a new fluidic medium can be selected to have a much lower salinity than the brine solution utilized within the downhole and/or reservoir environment. Thus, in the process block 102, following an optional cleaning process, the sensors may be placed/inserted into such a new fluidic medium (e.g., different from the extracted fluid and more suitable (e.g., density, viscosity, permittivity) for the functions of communicating with the sensors in a wireless manner) and passed through a readout platform (which may include a reader circuit, such as described herein with respect to
Due to the small sizes and large amount of sensors, a wireless system may be utilized for the information retrieval. A fluidic channel (e.g., a tube) may be utilized for implementing the readout platform to greatly improve the reading efficiency and decrease the operation difficulty, where readout, reprogramming, and/or recharging can be accomplished on-line without need for stopping the flow of sensors in the fluid through the fluidic channel.
When an RF signal is fed into the coupling loop 201, it inductively excites the self-resonator coil 202 to its self-resonance so that it generates a magnetic field. This magnetic field can be used to charge a power source (e.g., battery) on board the sensor 204, interrogate the sensors 204 so as to retrieve information from the sensors 204, and/or to reprogram the sensors 204 as they pass through the tube 203 in a fluidic medium 210 in proximity to the coupling loop 201 and self-resonator coil 202. Due to the relatively large size of the tube 203 vis-à-vis the sizes of the sensors 204, it is possible to substantially simultaneously manipulate a large number of such sensors 204. The sensors 204 may be packaged (e.g., in the form of a microchip) inside a local field enhancement package as further described with respect to
As the diameter of the tube 203 and resultant diameter of the coupling loop 201 increase to cover a larger area (e.g., a larger cross-sectional volume of the tube 203), to keep the resonating frequency the same, the number of turns of the self-resonator coil 202 is decreased. This may result in the self-resonator coil 202 evolving into a split ring 302, which can be treated as a coil with only one turn (e.g., see
The coupling loop 301 and the self-resonator coil 302, together, compose a magnetically coupled resonator of the reader antenna (which is also discussed with respect to
Microchips implementing the circuitry of the sensors 204 may be packaged inside a local enhancement package, outside of which a self-resonating helix may be patterned to enhance the magnetic field inside the package. A zoomed in image of the microchip and the cavity of the package is shown in
Embodiments of the present disclosure may not need all of the parts shown in
Within the reader circuit 1101, a voltage controlled oscillator (“VCO”) 1103 may be used to generate a radio frequency (“RF”) signal. The RF signal may be amplified by a RF power amplifier 1104 and then fed to the reader antenna 1105. Through magneto-resonant coupling between the reader antenna 1105 and the sensor antenna 1106, the RF signal is thus coupled to the sensor circuit 1102 within each of the sensors 204. A rectifier 1107 on the sensor circuit 1102 may be utilized to convert the input RF signal to direct current (“DC”) voltage. The DC voltage can be fed to a voltage regulator 1108 (and accompanying power source (e.g., a battery)) to generate a stable voltage supply to the microcontroller unit (“MCU”) 1109 and other components of the circuit 1102. The MCU may have an electronic storage device (memory) associated therewith for storage of the information measured by one or more sensor circuit(s) 1114 implemented within each of the sensors 204, which are configured to sense a particular property of the downhole and/or reservoir environment. The MCU 1109 can be programmed to realize different functions, such as interacting with the one or more sensor circuits 1114. One of the output pins may be connected with a modulator 1110 to modulate the impedance of the sensor antenna 1106 according to the information needed to be sent to generate a backscattering signal. The backscattering signal may be collected by the reader antenna 1105 and demodulated by a demodulator 1111 to recover the sent information (e.g., the demodulated signal 1112, which can then be output to other suitable equipment, such as a computer, utilized to collect and analyze the retrieved information). Amplitude shift keying (“ASK”) may be used in the communication because of its simplicity in both modulation and demodulation circuitry. With such a design, the sensor circuit 1102 can be wirelessly powered (e.g., utilizing the power supply 1113), and the function(s) of the sensor circuit 1102 programmable with the MCU 1109. In certain embodiments of the present disclosure, the sensor circuit 1102 may be wirelessly powered and, therefore, does not require a battery or other type of power source.
Within embodiments of the present disclosure, since the interaction of time between the sensor and readout antennas may be limited as a result of the rate of flow of the fluidic medium within which the sensors are injected for passing through the system at the surface, several such readout antenna configurations (e.g., see
As used herein, the term “and/or” when used in the context of a listing of entities, refers to the entities being present singly or in combination. Thus, for example, the phrase “A, B, C, and/or D” includes A, B, C, and D individually, but also includes any and all combinations and subcombinations of A, B, C, and D.
It will be understood that particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention can be employed in various embodiments without departing from the scope of the invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the presently disclosed subject matter belongs. Following long-standing patent law convention, the terms “a” and “an” mean “one or more” when used in this application, including the claims.
This application claims priority to U.S. provisional patent application Ser. No. 62/356,592, which is hereby incorporated by reference herein.
Number | Date | Country | |
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62356592 | Jun 2016 | US |