The present invention relates to a system and method for landing/positioning a device at a known depth within a tubing string of wellbore without the use of dine, wireline, slickline or similar vehicle lowered from the surface. The present invention is preferably utilized with explosive devices to position a charge in a tubing string for purposes of perforating, cutting, pipe recovery, plugging or similar exercises. More particularly, the invention relates to placement of explosive charges within a tubing string by utilizing restrictions formed in the drill string at known depths to engage explosive devices dropped or otherwise pumped down the drill string.
The present invention provides a series of profile subs which distributed within a pipe string to form a plurality of spaced apart flanges internally disposed around the perimeter of the pipe string along its length. Each flange is characterized by a cross-sectional profile of varying shape with an aperture of a predetermined diameter formed therein. The profile subs are arranged so that the flanges form a series of ever decreasing inner diameter restrictions as the pipe string extends deeper into a wellbore. Utilized in conjunction with these profile subs are a plurality of housings of varying external diameter. These housings are configured to be secured to the exterior of a down hole tool or device, such as a firing head, to permit the device to be landed on a flange at a desired depth. The known distance from the flange to precisely where the device functions in the drillstring is critical to the ability to predict what device is best suited to achieving the desired result.
More specifically, the intent is to install these profile subs strategically throughout a pipe string, such as a drill string, drill pipe, drill collars, tubing, tubulars or casing, from largest diameter restriction profile to smallest diameter restriction profile so that a device of known designed outer diameter, when dropped or pumped from the surface through the pipe string, will pass through the pipe string until the device strikes a profile beyond which it cannot pass, namely a profile with an inner diameter smaller than the outer diameter of the device. A metal to metal (or other) seal will enable pressure to be applied to the device for various purposes, such as, for example, triggering of a firing head. The type of device utilized in the system can be any tool utilized in down hole applications.
Although not intended to be limited for use with any particular device, the system is particularly useful in pipe recovery operations that may use tools such as a perforating gun, a jet cutter, a severing tool, torch cutter or a chemical cutter.
An additional embodiment of the invention incorporates a restriction or internal profile as described above with a specially designed heavyweight drill collar or sub. The heavyweight sub includes a section with a reduced external diameter, relative to the upper and lower portions of the sub. Utilizing an internal profile positioned above the reduced external diameter section of the heavyweight sub, a device to be activated (such as a jet cutter or torch cutter) can be positioned so that the explosive charge is located adjacent the section of the sub with the external diameter, thereby permitting the heavyweight sub to be easily cut. Significantly, once the cut is made and the upper section of drillstring is withdrawn, the severed end of the reduced section at the top of the drillstring still remaining in the borehole is easily accessed by conventional “fishing” grappling technology because the severed end is not excessively flared. This reduced external diameter pipe section also facilitates perforating operations previously made very difficult if not impossible by the thickness of the drill collar. The tensile strength of the sub is designed such that it exceeds the weakest link in the remaining drillstring so that the sub is not the weak point in the drillstring.
A sleeve or bushing may be installed over the reduced external diameter section of the heavyweight sub to ensure that the sub buckling threshold of the sub is maintained.
As shown in
In one preferred embodiment, the pipe subs 10 are only approximately two feet long and can be readily threaded into a pipe string during make-up. In one embodiment of the invention, up to five pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string, wherein another embodiment, at least five such pipe subs are provided. In one embodiment of the invention, at least ten pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string. In one embodiment of the invention, at least twenty pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string. In one embodiment of the invention, at least fifty pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string. Of course, the number of pipe subs and restrictions will depend on the length of the overall pipe string and the diameter of the pipe in which restrictions are formed.
While the restrictions may take any shape, in the preferred embodiment, the restrictions are formed of a lip or flange 16 symmetrically disposed around the interior 18 of a pipe sub 10, thereby forming an aperture axially aligned relative to the pipe sub. Those skilled in the art will appreciate that the flange 16 need not extend fully around the interior of the pipe sub so long as an aperture functioning as a restriction is formed, thereby creating a seat on which an object can land. Nor does the aperture need to be symmetrical or axially formed relative to the pipe sub, so long at the overall system comprises apertures of varying size arranged in consecutive order as described herein. For example, flange 16 may take the form of one or more tabs, fingers or projections extending into the annulus of a pipe sub so as to form a “restriction” therein.
In one embodiment, the flange 16 has an upper surface 17 and a lower surface 19. The upper surface 17 is contoured so as to engage an object provided with similarly contoured profile, thereby permitting a seal to be formed between the object and the flange when the object is seated on upper surface 17. In the example of
While the tool, device or object conveyed in a pipe string may be externally shape itself for landing on and engaging a flange 16, the intent of the invention is to provide a universal locator housing 14 that can be secured to the exterior of a variety of standard down hole devices or tools, thereby providing flexibility in the system for use with whatever tool and for whatever purpose is desired. Thus, in one embodiment of the invention, locator housing 14 may be integrally formed as part of the device with which it is utilized, while in another embodiment of the invention, housing 14 may be secured to the exterior of such device. For example, housing 14 may be provided with internal threads 20, such as shown in
Likewise, while the locator housing 14 shown in
In one preferred embodiment, locator housing 14 is secured on (or otherwise integrally formed with) a flow-through tube 26, shown in
Of course, while an embodiment having flow-though capabilities is desirable, it is not a necessity. Thus, flow-through tube 26 could simply be an elongated, solid or hollow tube, rod, shaft or other placement vehicle capable of attachment to a device 24 so as to position the device 24 at a desired distance away from (generally below) the flange on which housing 14 has landed. By adjusting the length of such vehicle, the specific placement of device 24 within a wellbore can be achieved. Notably, while the invention generally contemplates that the device 24 will be positioned below a landing flange, the system may also be utilized to position a device above a landing flange. In such case, the housing 14 would be downstream or below the device 24 to which it is attached.
With more specific reference to
With reference to
In any event, the housing 14 generally seats in the restriction above where the desired operation is to take place, thereby sealing off the upper end of the tubing string from the location of the operation. The downward fluid pressure against housing 14 maintains the seal during such operation. Fluid passing through apertures 30 into the interior of tube 26 can be utilized to control the desired operation.
Turning to
In the invention, sub 40 is generally provided with an out diameter “d” to correspond with the outer diameter of the drill string with which sub 40 is utilized. A portion “b” of sub 40, however, is provided with an outer diameter “c” that is less than outer diameter “d”. Since the interior annulus 42 of sub 40 is preferably of a constant inner diameter along the length of sub 40, the result is that the wall thickness along portion “b” is less than the wall thickness along the rest of sub 40, permitting sub 40 to be more easily cut, perforated or severed along portion “b” relative to the thicker walled portions of sub 40. In the preferred embodiment, sub 40 includes a flange 16, positioned upstream of portion “b” a distance of “a”. Thus, knowing distance “a” and utilizing a firing head such as is shown in
An optional blowout plug 60 may also be provide in the wall of sub 40. Plug 60 can be utilized when circulation through sub 40 is impeded, which could prevent housing 14 from properly seating on flange 16. By opening plug 60, circulation through sub 40 can be enhanced, thereby allowing housing 14 (attached to a device 24) to be pumped down the pipe string until it is seated as desired.
Those skilled in the art will appreciate that the reduced portion “b” of sub 40 not only permits the use of less explosive during cutting operations, it results in less damage to the downstream portion of the sub 40. In other words, the system leaves very little flare or destruction of the reduced portion “b” of sub 40, thereby permitting the severed portion to be more easily fished than prior art subs, which were typically lost below the cut.
With reference to
As further illustrated in
While those skilled in the art will understand that the device can be any type of tool or equipment that might otherwise be conveyed into a pipe string, in one preferred embodiment illustrated in
As piston 60 is displaced in the manner described above, ports 38 are exposed to annulus 28, permitting fluid communication therebetween. Thus, as firing head 34 is fished out of the wellbore, fluid passes through port 30 into annulus 28 and back out of ports 38, preventing the formation of a fluid column over the firing head. In this regard, the pressure drop within firing head 34 when ports 38 are exposed or open provides confirmation that firing head 34 has been activated as desired, i.e., fired. The dual port arrangement is particularly desirable since the system is retrieved via a fishing neck and is not incorporated into a pipe string, where the aforementioned retrieval problems relating to a water column would not be experienced.
Piston 60 and firing pin 64 need not be separate components. Rather, firing pin 64 can simply be provided with an upper pressure surface exposed to annulus 28 for actuation of firing pin 64. Likewise, rather than providing a piston 60 to inhibit flow through ports 38, a sleeve can be provided over ports 38, that upon actuation of firing pin 64, is axially shifted so as to expose ports 38.
Those skilled in the art will appreciate that the system described herein provides certainty as to the depth of a tool in a pipe string. Once a housing has landed on a seat, the exact distance to a desired area of operation is known.
An additional benefit of the system is that a symmetrically disposed flange within an annulus allows tools positioned with the system to be centralized in a pipe string resulting in substantially improved performance of the explosives relating to the pipe recovery system.
Furthermore, by creating a seal between a housing and a flange 16, uphole pressure can be utilized to induce a desired operation, such as actuation of firing head.
While the system of the invention is best utilized in the context of a vertical wellbore, those skilled in the art will understand that the invention may also be utilized in other elongated tubing sections where a fluid is pumped through the tube and an operation at a precise distance into the tube is required, including without limitation, horizontal wellbores, sewer lines, pipe lines and the like.
Likewise, while the system preferably eliminates the need for eline, wireline, slickline or similar vehicles as a method for placement of a device, the system may still be utilized in conjunction with such vehicles to control the travel of such devices through the pipe string.
This application claims priority to U.S. provisional patent application Ser. No. 61/242,251, filed on Sep. 14, 2009.
Number | Date | Country | |
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61242251 | Sep 2009 | US |