The present disclosure relates to a wireless power supply unit and a power receiving module.
In the recent years, wireless power transmission techniques for transmitting electric power in a wireless (contactless) manner have been being developed.
Patent Document 1 discloses an example of a contactless power supplying apparatus which contactlessly supplies power to a movable unit or an electric device. In the contactless power supplying apparatus disclosed in Patent Document 1, electric power is transmitted from a primary winding to a secondary winding by electromagnetic induction action. A series capacitor is connected to one of the primary winding and the secondary winding, while a parallel capacitor is connected to the other of the primary winding and the secondary winding. The respective capacitance values of the series capacitor and the parallel capacitor are set so that the transformer in the contactless power supplying apparatus will be substantially equivalent to an ideal transformer. It is stated that such a setting realizes a contactless power supplying apparatus with a high efficiency, a high power factor, and independence from load variation.
Patent Document 2 discloses a contactless power supplying apparatus which includes two sets of coils, each including a coil for power transmission purposes and a coil for power reception purposes. In the contactless power supplying apparatus disclosed in Patent Document 2, electric power is contactlessly transmitted from two primary coils disposed in a stationary section to two secondary coils disposed in a rotary section.
[Patent Document 1] the specification of International Publication No. 2007/029438
[Patent Document 2] the specification of International Publication No. 2015/019478
The present disclosure provides a technique for further stabilizing the operation of a wireless power transmission system.
A wireless power supply unit according to one implementation of the present disclosure includes a power transmitting module and a power receiving module. The power transmitting module includes a transmission coil to send out AC power. The power receiving module includes: a reception coil to receive from the transmission coil at least a portion of the AC power; and a compensation circuit connected to the reception coil. The compensation circuit includes at least one compensation element to counteract at least a part of a leakage reactance or an excitation reactance of a coil pair comprising the transmission coil and the reception coil.
A wireless power supply unit according to another implementation of the present disclosure includes a power transmitting module and a power receiving module. The power transmitting module includes a first transmission coil to send out first AC power and a second transmission coil to send out second AC power. The power receiving module includes: a first reception coil to receive from the first transmission coil at least a portion of the first AC power; a second reception coil to receive from the second transmission coil at least a portion of the second AC power; and a compensation circuit connected to the first and second reception coils. The compensation circuit includes at least one compensation element to counteract at least a part of a leakage reactance or an excitation reactance of at least one coil pair among: a first coil pair comprising the first transmission coil and the first reception coil, a second coil pair comprising the second transmission coil and the second reception coil, a third coil pair comprising the first transmission coil and the second transmission coil, a fourth coil pair comprising the first reception coil and the second reception coil, a fifth coil pair comprising the first transmission coil and the second reception coil, and a sixth coil pair comprising the second transmission coil and the first reception coil.
General or specific aspects of the present disclosure may be implemented using an apparatus, a system, a method, an integrated circuit, a computer program, or a storage medium, or any combination of an apparatus, a system, a method, an integrated circuit, a computer program, and/or a storage medium.
According to one implementation of the present disclosure, the operation of a wireless power transmission system can be further stabilized.
(Findings Providing the Basis of the Present Disclosure)
Prior to describing embodiments of the present disclosure, findings providing the basis of the present disclosure will be described.
The first subsystem includes a first inverter circuit 13, a first transmission coil 11, a first reception coil 21, and a first rectifier circuit 23. The second subsystem includes a second inverter circuit 14, a second transmission coil 12, a second reception coil 22, and a second rectifier circuit 24. Wireless power transmission in the first subsystem is realized by electromagnetic coupling between the first transmission coil 11 and the first reception coil 21 opposed thereto. Wireless power transmission in the second subsystem is realized by electromagnetic coupling between the second transmission coil 12 and the second reception coil 22 opposed thereto.
The first inverter circuit 13 is connected between the first power source 51 and the first transmission coil 11. The first inverter circuit 13 converts first DC power, which is output from the first power source 51, into first AC power and supplies the first AC power to the first transmission coil 12. The second inverter circuit 14 is connected between the second power source 52 and the second transmission coil 12. The second inverter circuit 14 converts second DC power, which is output from the second power source 52, into second AC power and supplies the second AC power to the second transmission coil 12.
The first rectifier circuit 23 is connected between the first reception coil 21 and the first load 61. The first rectifier circuit 23 rectifies and smoothens the AC power received by the first reception coil 21, and supplies it to the first load 61. The second rectifier circuit 24 is connected between the second reception coil 22 and the second load 62. The second rectifier circuit 24 rectifies and smoothens the AC power received by the second reception coil 22, and supplies it to the second load 62.
The system shown in
In the present specification, a “load” means any device that may operate with electric power. Examples of “loads” include devices such as motors, cameras, imaging devices, light sources, secondary batteries, and electronic circuits (e.g., power conversion circuits or microcontrollers).
In the example shown in
According to the description of Patent Document 1, the capacitance value of each capacitor is set so that a transformer which is constituted by a pair consisting of a transmission coil and a reception coil is substantially equivalent to an ideal transformer. Such settings are expected to provide a system with a high efficiency, a high power factor, or independence from load variation.
However, according to a study by the inventors, when the coil pairs of a plurality of subsystems are disposed within the same unit, setting the respective capacitance values as above does not achieve an adequate performance. This is presumably because of unwanted electromagnetic coupling occurring between the coils of the plurality of subsystems.
In the example of
Output voltage variation: a part of the electric power that is transmitted in each subsystem may leak to the respective other subsystem, thus causing variation in the output voltage from each subsystem.
Unwanted operation when the load is stopped: when power supply to the first load is suspended, a part of the electric power supplied to the second load may leak to the first subsystem, thus causing unwanted operation of the first load.
Such problems may similarly occur in a system where wireless power transmission takes place in three or more subsystems.
The inventors have performed a circuit analysis for the configuration shown in
Table 1 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=255 V, Vin2=12 V, with the values of RL1 and RL2 being varied. Herein, rated voltages for the output voltages Vout1 and Vout2 are 282 V and 24 V, respectively.
Table 2 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=12 V.
Table 3 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=255 V, Vin2=0 V.
As shown in Table 1 to Table 3, the rates of variation from the respective optimum values of Vout1 and Vout2 are within 10%. Thus, in the absence of unwanted coupling between the subsystems, no interference between the subsystems occurs, and the output voltages are stable.
Table 4 shows change in Vout1 and Vout2 in the case where, in the example of
Table 5 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=12 V.
Table 6 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=255 V, Vin2=0 V.
From the results of Table 4, it can be seen that interference from the first subsystem to the second subsystem is large, and that Vout2 greatly deviates from the rated voltage of 24 V. As shown in Table 5 and Table 6, even when one subsystem is stopped, the output voltage of the other subsystem is greater than 0, indicative of an unintended operation of the load.
Thus, in a system where a plurality of coil pairs which wirelessly transmit electric power are close together, unwanted coupling between the coils may result in great variation in the output voltages, possibly causing an unintended operation of the loads.
Based on the above thoughts, the inventors have sought for a configuration for solving the aforementioned problems. The inventors have found that the aforementioned problems can be solved by providing a compensation circuit to counteract at least a part of a leakage reactance and an excitation reactance of each coil pair after the respective reception coil. Hereinafter, embodiments of the present disclosure will be described in outline.
A wireless power supply unit according to one implementation of the present disclosure includes a power transmitting module and a power receiving module. The power transmitting module includes a first transmission coil to send out first AC power and a second transmission coil to send out second AC power. The power receiving module includes: a first reception coil to receive from the first transmission coil at least a portion of the first AC power; a second reception coil to receive from the second transmission coil at least a portion of the second AC power; and a compensation circuit connected to the first and second reception coils. The compensation circuit includes at least one compensation element to counteract at least a part of a leakage reactance or an excitation reactance of at least one coil pair among: a first coil pair comprising the first transmission coil and the first reception coil, a second coil pair comprising the second transmission coil and the second reception coil, a third coil pair comprising the first transmission coil and the second transmission coil, a fourth coil pair comprising the first reception coil and the second reception coil, a fifth coil pair comprising the first transmission coil and the second reception coil, and a sixth coil pair comprising the second transmission coil and the first reception coil.
With the above configuration, because at least one compensation element is provided to counteract at least a part of a leakage reactance or an excitation reactance of at least one coil pair, interference based on electromagnetic coupling between the two subsystems can be suppressed.
In a wireless power transmission system, it is required to reduce the load dependence of output voltages. This aspect is a problem that is common to wireless power transmission systems, regardless of whether there is a single subsystem or multiple subsystems of power transmission. With the above configuration, dependence of the output voltage from each subsystem on load variation can be reduced.
The at least one compensation element may be configured to counteract a part or a whole of the leakage reactance and the excitation reactance of the at least one coil pair. It is not required for the compensation circuit to counteract all of the leakage reactance and the excitation reactance of each coil pair. An effect of stabilization of output voltages can be obtained even in a configuration in which only a part of such reactances is counteracted.
The compensation circuit may include a plurality of compensation elements to counteract both the excitation reactance and the leakage reactance of the at least one coil pair.
The compensation circuit may include a plurality of compensation elements to counteract at least a part of the leakage reactance or the excitation reactance of each of the first to sixth coil pairs.
The compensation circuit may include a plurality of compensation elements to counteract both of the leakage reactance and the excitation reactance of each of the first to sixth coil pairs.
When a coupled circuit including a plurality of coils that electromagnetically couple to one another is expressed in a n equivalent circuit, the plurality of coils including the first and second transmission coils and the first and second reception coils, a reactance value of each compensation element may be set to a value for counteracting one of a plurality of reactances in the n equivalent circuit.
The compensation circuit may include a first compensation element to counteract at least a part of the leakage reactance of the first coil pair, the first compensation element being connected in series to the first reception coil, and a second compensation element to counteract at least a part of the leakage reactance of the second coil pair, the second compensation element being connected in series to the second reception coil.
The power transmitting module may include: a third compensation element connected in series to the first transmission coil; and a fourth compensation element connected in series to the second transmission coil. The first compensation element and the third compensation element may be designed so as to counteract the leakage reactance of the first coil pair. The second compensation element and the fourth compensation element may be designed so as to counteract the leakage reactance of the second coil pair.
The at least one compensation element may be a capacitor or an inductor.
The power transmitting module may include a first inverter circuit to supply the first AC power to the first transmission coil, a second inverter circuit to supply the second AC power to the second transmission coil, and a control circuit to control the first and second inverter circuits.
The control circuit may be configured to change voltages to be output from the compensation circuit by changing a phase difference between the first AC power and the second AC power.
The power transmitting module may further include a third transmission coil to send out third AC power. The power receiving module may further include a third reception coil to receive from the third transmission coil at least a portion of the third AC power. The compensation circuit may include at least one compensation element to counteract at least a part of a leakage reactance or an excitation reactance of a coil pair comprising: one coil among the first and second transmission coils and the first and second reception coils; and the third transmission coil or the third reception coil.
A wireless power supply unit according to the present disclosure may not necessarily include a plurality of power transmission subsystems. In other words, the wireless power supply unit may include only one pair comprising a transmission coil and a reception coil.
A wireless power supply unit according to another implementation of the present disclosure includes a power transmitting module and a power receiving module. The power transmitting module includes a transmission coil to send out AC power. The power receiving module includes a reception coil to receive from the transmission coil at least a portion of the AC power, and a compensation circuit connected to the reception coil. The compensation circuit includes at least one compensation element to counteract at least a part of a leakage reactance or an excitation reactance of a coil pair comprising the transmission coil and the reception coil.
In accordance with the above configuration, by providing a compensation circuit, load dependence of output voltages can be reduced.
Hereinafter, more specific embodiments of the present disclosure will be described. Note however that unnecessarily detailed descriptions may be omitted. For example, detailed descriptions on what is well known in the art or redundant descriptions on what is substantially the same configuration may be omitted. This is to avoid lengthy description, and facilitate the understanding of those skilled in the art. The accompanying drawings and the following description, which are provided by the present inventors so that those skilled in the art can sufficiently understand the present disclosure, are not intended to limit the scope of claims. In the following description, identical or similar component elements are denoted by identical reference numerals.
The wireless power supply unit 100 includes a power transmitting module 10 and a power receiving module 20. The power transmitting module 10 includes a first transmission coil 11, a first inverter circuit 13, a second transmission coil 12, a second inverter circuit 14, and a control circuit 19. The first transmission coil 11 is connected to the first inverter circuit 13. The second transmission coil 12 is connected to the second inverter circuit 14. The control circuit 19 controls the first inverter circuit 13 and the second inverter circuit 14.
The power receiving module 20 includes a first reception coil 21, a first rectifier circuit 23, a second reception coil 22, a second rectifier circuit 24, and a reactance compensation circuit 28. The reactance compensation circuit 28 is connected to the reception coils 21 and 22. The compensation circuit 28 includes a plurality of compensation elements. Each compensation element is a capacitor or an inductor.
Now, an example of a method of determining the reactance value of each compensation element will be described.
<Self-Inductances>
self-inductance of transmission coil 11: Lt1
self-inductance of transmission coil 12: Lt2
self-inductance of reception coil 21: Lr1
self-inductance of reception coil 22: Lr2
<Coupling Coefficients>
coupling coefficient between transmission coil 11 and reception coil 21: kt1r1
coupling coefficient between transmission coil 11 and transmission coil 12: kt1t2
coupling coefficient between transmission coil 11 and reception coil 22: kt1r2
coupling coefficient between transmission coil 12 and reception coil 21: kt2r1
coupling coefficient between transmission coil 12 and reception coil 22: kt2r2
coupling coefficient between reception coil 21 and reception coil 22: kr1r2
<Mutual Inductances>
mutual inductance between transmission coil 11 and reception coil 21:
M
t1r1
=k
t1r1√(Lt1·Lr1)
mutual inductance between transmission coil 11 and transmission coil 12:
M
t1t2
=k
t1t2√(Lt1·Lt2)
mutual inductance between transmission coil 11 and reception coil 22:
M
t1r2
=k
t1r2√(Lt1·Lr2)
mutual inductance between transmission coil 12 and reception coil 21:
M
t2r11
=k
t1r1√(Lt1·Lr1)
mutual inductance between transmission coil 12 and reception coil 22:
M
t2r2
=k
t2r2√(Lt2·Lr2)
mutual inductance between reception coil 21 and reception coil 22:
M
r1r2
=k
r1r2√(Lr1·Lr2)
If the coupling between the coils in this coupled circuit were to be expressed in a Z matrix, it would be expressed as eq. 1 below.
As shown in
As indicated in eq. 2 below, an ij component of the Z matrix is expressed as aij.
A Y matrix, i.e., an inverse matrix of the Z matrix, can be expressed by eq. 3 below.
Each element in the matrix of eq. 3 is derived through the following calculation, by using determinant |A|.
excitation reactance of transmission coil 11: Xt1
excitation reactance of transmission coil 12: Xt2
excitation reactance of reception coil 21: Xr1
excitation reactance of reception coil 22: Xr2
leakage reactance between transmission coil 11 and transmission coil 12: Xt1t2
leakage reactance between transmission coil 11 and reception coil 21: Xt1r1
leakage reactance between transmission coil 11 and reception coil 22: Xt1r2
leakage reactance between transmission coil 12 and reception coil 21: Xt2r1
leakage reactance between transmission coil 12 and reception coil 22: Xt2r2
leakage reactance between reception coil 21 and reception coil 22: Xr1r2
From the Y matrix indicated in eq. 3, each element constant of the n equivalent circuit of the coupled circuit 110 can be calculated as shown in eq. 6.
Note that eq. 7 below holds true because of duality.
X
t1t2
=X
t2t1
,X
t1r1
=X
r1t1
,X
t1r2
=X
r2t1
,X
t2r1
=X
r1t2
,X
t2r2
=X
r2t2
,X
r1r2
=X
r2r1 [eq. 7]
The inventors have studied the effects of the present embodiment by performing a circuit analysis for the configuration of
Table 7 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=24 V, with the values of RL1 and RL2 being varied. Herein, rated voltages for the output voltages Vout1 and Vout2 are 282 V and 24 V, respectively.
Table 8 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=24 V.
Table 9 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=0 V.
It can be seen from Table 7 to Table 9 that, as compared to the results shown in Table 4 to Table 6, the variation in the output voltage relative to load variation in each subsystem, and the interference between the subsystems, are greatly reduced. It can be seen that the configuration according to the present embodiment provides the effects of stabilization of output voltages and suppression of interference.
Next, some variants of the present embodiment will be described.
Table 10 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=24 V, with the values of RL1 and RL2 being varied.
Table 11 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=24 V.
Table 12 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=0 V.
It can be seen from Table 10 to Table 12 that, even if the circuitry is simplified by eliminating the compensation elements indicated by dotted boxes in
Table 13 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=24 V.
Table 14 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=24 V.
Table 15 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=0 V.
In this example, it can be seen that the effects of stabilization of output voltages and suppression of interference associated with load variation are maintained, although the absolute values of the output voltages change.
Table 16 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=24 V.
Table 17 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=24 V.
Table 18 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=0 V.
In this example, too, the effects of stabilization of output voltages and suppression of interference associated with load variation are maintained, although the absolute values of the output voltages change.
Table 19 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=24 V.
Table 20 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=24 V.
Table 21 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=0 V.
In this example, too, the effects of stabilization of output voltages and suppression of interference associated with load variation are maintained, although the absolute values of the output voltages change.
Table 22 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=24 V.
Table 23 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=24 V.
Table 24 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=282 V, Vin2=0 V.
It can be seen from Table 22 to Table 24 that, in this example, the effects of stabilization of output voltages and suppression of interference associated with load variation are lost. It can be seen from this that, in the circuit configuration of the present embodiment, providing the capacitors Ct1r1 and Ct2r2 is important in attaining the effects of stabilization of output voltages and suppression of interference.
Next, a wireless power supply unit according to illustrative Embodiment 2 of the present disclosure will be described.
In such a configuration, not only the secondary side, i.e., the power reception, but also the primary side, i.e., the power transmission side, also constitutes a resonant configuration. This enables highly efficient transmission and avoidance of interference between the two subsystems under a large load.
Table 25 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=270 V, Vin2=19 V, with the values of RL1 and RL2 being varied.
Table 26 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=19 V.
Table 27 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=270 V, Vin2=0 V.
It can be seen from these results that dividing the capacitance so as to dispose a capacitor also on the power transmission side allows for an enhanced stability of output voltages especially under a high load state.
The inventors have found that, by dividing the capacitance as in the present embodiment so as to dispose a capacitor also on the power transmission side, transient variation in output voltages associated with load variation can be suppressed. Hereinafter, this effect will be described.
The amount of drop in the voltage Vout1 immediately after load switching was as follows.
with capacitance division: 136 V (−59%)
without capacitance division: 167 V (−48%)
Thus, by adopting a configuration where the capacitance is divided, a drop in the output voltage associated with load variation can be suppressed. In other words, with the configuration of the present embodiment, transient variation in output voltages associated with load variation can be suppressed.
Next, a variant of the present embodiment will be described.
Table 28 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=400 V, Vin2=12 V, with the values of RL1 and RL2 being varied.
Table 29 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=0 V, Vin2=12 V.
Table 30 shows change in Vout1 and Vout2 in the case where the input voltages are set to Vin1=400 V, Vin2=0 V.
In this example, the absolute value of Vout2 tends to increase; however, as in the above-described examples, the effects of stabilization of output voltages and suppression of interference were confirmed.
In the above-described examples, the input voltages Vin1 and Vin2 are in equiphase relationship, but the phase difference between Vin1 and Vin2 may be changed.
Thus, as in the case of two subsystems, by disposing a compensation element for the respective elements, extension to three subsystems becomes possible. Extension to a configuration featuring four or more subsystems can also be attained by a similar method.
Next, as an application example of a wireless power supply unit according to an embodiment of the present disclosure, an exemplary electrically operated apparatus, such as a robot arm apparatus, will be described.
Electrically operated apparatuses, e.g., robot hand apparatuses, which perform various operations by using an end effector(s) connected to the leading end(s) of one or more arms are being developed. Such electrically operated apparatuses are utilized in various kinds of work, such as carrying articles at a factory.
The controller 500 supplies electric power to the motors M1 and M2 and the wireless power supply unit IHU2 in a wired manner. At the joint J2, the wireless power supply unit IHU2 wirelessly transmits electric power via a pair of coils. The transmitted electric power is then supplied to the motors M3 and M4, the control circuits Ctr3 and Ctr4, and the wireless power supply unit IHU4. The wireless power supply unit IHU4 also wirelessly transmits electric power via a pair of coils in the joint J4. The transmitted electric power is supplied to the motors M5 and M6 and the control circuits Ctr5 and Ctr6. With such a configuration, cables for power transmission can be eliminated in the joints J2 and J4.
The wireless power supply unit 100 includes a power transmitting module 10 and a power receiving module 20. The power transmitting module 10 includes a first inverter circuit (also referred to as a “driving inverter”) 13, a first transmission coil 11, a second inverter circuit (also referred to as a “control inverter”) 14, a second transmission coil 12, a power transmission control circuit 19, and a first communication circuit 17. The driving inverter 13, which is connected to the power source 200 via the switch 400, converts supplied electric power into first AC power and outputs it. The first transmission coil 11, which is connected to the driving inverter 13, sends out the first AC power. The control inverter 14, which is connected to the power source 200 not via the switch 400, converts supplied electric power into second AC power and outputs it. The second transmission coil 12, which is connected to the control inverter 14, sends out the second AC power. The power transmission control circuit 19, which is connected to the power source 200 not via the switch 400, controls the driving inverter 13, the control inverter 14, and the first communication circuit 17. The first communication circuit 17 is connected to the power source 200 not via the switch 400. The first communication circuit 17 sends a signal for controlling the motor 31 (as one example of a load) in the actuator 300. The signal for controlling the motor 31 may be a signal representing a command value of e.g. rotational speed of the motor 31, for example. The signal is supplied from the external controller 500 to the power transmitting module 10.
The power receiving module 20 includes a first reception coil 21, a first rectifier circuit (also referred to as a “driving rectifier”) 23, a second reception coil 22, a second rectifier circuit (also referred to as a “control rectifier”) 24, a compensation circuit 28, a power reception control circuit 29, and a second communication circuit 27. The first reception coil 21 is opposed to the first transmission coil 11. The first reception coil 21 receives at least a portion of the first AC power which is sent out from the first transmission coil 11. The driving rectifier 23, which is connected to the first reception coil 21 via the compensation circuit 28, converts the AC power received by the first reception coil 21 into first DC power and outputs it. The second reception coil 22 is opposed to the second transmission coil 12. The second reception coil 22 receives at least a portion of the second AC power which has been transmitted from the second transmission coil 12. The control rectifier 24, which is connected to the second reception coil 22 via the compensation circuit 28, converts the AC power received by the second reception coil 22 into second DC power and outputs it. The compensation circuit 28 counteracts at least a part of leakage reactances and excitation reactances between the transmission coils 11 and 12 and the reception coils 21 and 22. The power reception control circuit 29 is driven by the second DC voltage output from the control rectifier 24, and controls the second communication circuit 27. The second communication circuit 27 performs communications between the first communication circuit 17 on the power transmission side and the motor control circuit 35 in the actuator 300. The second communication circuit 27 receives a signal which has been sent from the first communication circuit 17, and sends it to the motor control circuit 35. In response to a request from the motor control circuit 35, the second communication circuit 27 may send a signal with which to perform an operation of compensating for the load variation in the motor 31, for example, to the first communication circuit 17. Based on this signal, the power transmission control circuit 19 can control the driving inverter 13 to adjust drive power. As a result, for example, an always-constant voltage may be given to the motor inverter 33 in the actuator 300.
The actuator 300 according to the present embodiment causes the power receiving module 20 to move or rotate relative to the power transmitting module 10. During this operation, the first transmission coil 11 and the first reception coil 21 maintain an opposed state, and the second transmission coil 12 and the second reception coil 22 also maintain an opposed state. The actuator 300 includes a servo motor 31 which is driven by a three-phase current, and a motor amplifier 30 to drive the motor 31. The motor amplifier 30 includes: a motor inverter 33 which converts the DC power having been output from the driving rectifier 23 into three-phase AC power, and supplies it to the motor 31; and a motor control circuit 35 which controls the motor inverter 33. During operation of the motor 31, the motor control circuit 35 detects information on rotary position and rotational speed by using e.g. a rotary encoder, and based on this information, controls the motor inverter 33 so as to realize a desired rotating operation. Note that the motor 31 may not be a motor which is driven with a three-phase current. In the case where the motor 31 is a DC-driven motor, a motor driving circuit which is suited for that motor configuration is to be used instead of a three phase inverter.
At least a portion of the first DC power which is output from the driving rectifier 23 is supplied to the motor inverter 33. At least a portion of the second DC power which is output from the control rectifier 24 is supplied to the motor control circuit 35. Even if the switch 400 is turned OFF during operation of the driving inverter 13 and the control inverter 14 so that supply of power to the driving inverter 13 is stopped, the power transmission control circuit 19 maintains control of the control inverter 14. As a result, even after supply of power to the motor inverter 33 is stopped, supply of power to the motor control circuit 35 is maintained. Since the motor control circuit 35 stores the operation status existing at the time when the motor 31 stops, it is possible to swiftly resume the operation of the actuator 300 when the switch 400 is turned ON again so that powering is begun again.
In order to realize the above operation, the power transmission control circuit 19 performs power transmission control while monitoring the electric power which is supplied to the driving inverter 13. By detecting a decrease in the electric power value that is being input to the driving inverter 13, the power transmission control circuit 19 detects that the emergency stop switch 400 has been pressed (i.e., the switch 400 has been turned OFF). Upon detecting a decrease (or stop) of the supplied electric power, the power transmission control circuit 19 stops control of the driving inverter 13, while maintaining control of the control inverter 14. In the meantime, the power transmission control circuit 19 may instruct the communication circuit 17 to send a predetermined signal (e.g., a command to stop the motor) to the motor control circuit 35. Upon receiving this signal, the motor control circuit 35 can stop controlling the motor inverter 33. When electric power to the driving system is suspended, this prevents unnecessary inverter control from being continued.
Next, the configuration of the respective component elements in the present embodiment will be described in more detail.
Each coil may be a planar coil or a laminated coil that is formed on a circuit board, or a wound coil of a copper wire, a litz wire, a twisted wire, or the like, for example. Each capacitance component in the resonant circuit may be realized by a parasitic capacitance of the coil, or a capacitor having a chip shape or a lead shape may be separately provided, for example.
The resonant frequency f0 of the resonant circuit is typically set to be equal to the transmission frequency f1 during power transmission. It is not necessary for the resonant frequency f0 of each of the resonant circuits to be exactly equal to the transmission frequency f1. The resonant frequency f0 of each may be set to a value in the range of about 50 to about 150% of the transmission frequency f1, for example. The frequency f1 of the power transmission may be e.g. 50 Hz to 300 GHz; 20 kHz to 10 GHz in one example; 20 kHz to 20 MHz in another example; and 80 kHz to 14 MHz in still another example. Within any such frequency band, a frequency of drive power and a frequency of control power may be selected. The frequency of drive power and the frequency of control power may be set to different values.
The shapes and relative positions of the transmission coils 11 and 12 and the reception coils 21 and 22 are not limited to those exemplified in
The power transmission control circuit 19, the power reception control circuit 29, and the motor control circuit 35 can be implemented as circuits including a processor and a memory, e.g., microcontroller units (MCU). By executing a computer program which is stored in the memory, various controls can be performed. The power transmission control circuit 19, the power reception control circuit 29, and the motor control circuit 35 may be implemented in special-purpose hardware that is adapted to perform the operation according to the present embodiment
The communication circuits 17 and 27 are able to transmit or receive signals by using a known wireless communication technique, optical communication technique, or modulation technique (e.g., frequency modulation or load modulation), for example. The mode of communication by the communication circuits 17 and 27 may be arbitrary, without being limited to any particular mode.
The motor 31 may be a motor that is driven with a three-phase current, e.g., a permanent magnet synchronous motor or an induction motor, although this is not a limitation. The motor 31 may any other type of motor, such as a DC motor. In that case, instead of the motor inverter 33 (which is a three-phase inverter circuit), a motor driving circuit which is suited for the structure of the motor 31 is to be used.
The power source 200 may be any power source that outputs DC power. The power source 200 may be any power source, e.g., a mains supply, a primary battery, a secondary battery, a photovoltaic cell, a fuel cell, a USB (Universal Serial Bus) power source, a high-capacitance capacitor (e.g., an electric double layer capacitor), or a voltage converter that is connected to a mains supply, for example.
The switch 400 is a switch for emergency stop, and has the aforementioned direct opening mechanism. However, this is not a limitation; the technique of the present disclosure is applicable also to other types of switches. The switch 400 selectively establishes conduction/non-conduction between the power source 200 and the driving inverter 13.
The controller 500 is a control device which controls the operation each load that is included in the wireless power transmission system. The controller 500 determines load command values (e.g., rotational speed and torque) that determine the operation status of the motor 31 of the actuator 300, and send them to the communication circuit 17.
The technique according to the present disclosure is applicable to any application in which electric power is wirelessly transmitted. For example, it is usable in electrically operated apparatuses such as robots.
Number | Date | Country | Kind |
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2019-033741 | Feb 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/007861 | 2/26/2020 | WO | 00 |