This relates generally to power systems, and, more particularly, to wireless power systems for charging electronic devices.
In a wireless charging system, a wireless charging mat wirelessly transmits power to a portable electronic device that is placed on the mat. The portable electronic device has a receiving coil and rectifier circuitry for receiving wireless alternating-current (AC) power from a coil in the wireless charging mat that is overlapped by the receiving coil. The rectifier converts received AC power into direct-current (DC) power.
A wireless power system uses a wireless power transmitting device to transmit wireless power to wireless power receiving devices. The wireless power transmitting device has wireless power transmitting coils that extend under a wireless charging surface.
In some configurations, non-power-transmitting coils (ambient magnetic field reduction coils) and magnetic sensors may be included in the wireless power transmitting device. Adjustments to the wireless power transmitting coils and optional adjustments to the non-power-transmitting coils are used to produce nulling magnetic fields during wireless power transmission operations. Magnetic sensors gather optional magnetic field measurements for feedback.
During wireless power transfer operations, control circuitry in the wireless power transmitting device adjusts drive signal phase and/or magnitude as drive signals are applied to the wireless power transmitting coils and non-power-transmitting coils to reduce ambient magnetic fields. The drive signal adjustments are made based on device type information and other information received from the wireless power receiving devices and/or magnetic sensor readings from the magnetic sensors. In-phase or out-of-phase drive signals are applied to minimize ambient fields depending on device type.
Multiple wireless power receiving devices may be present on the charging surface. In this type of situation, the wireless power transmitting device transmits wireless power using sets of coils that are coupled to respective wireless power receiving devices while making adjustments to drive signal phase and magnitude for each coil to reduce ambient field emission.
A wireless power system has a wireless power transmitting device such as a wireless charging mat. The wireless power transmitting device wirelessly transmits power to a wireless power receiving device such as a wristwatch, cellular telephone, tablet computer, laptop computer, wireless headphone (earbuds) charging case, or other electronic device. The wireless power receiving device uses power from the wireless power transmitting device for powering the device and for charging an internal battery.
The wireless power transmitting device has an array of wireless power transmitting coils arranged in multiple layers under a charging surface. During operation, the wireless power transmitting coils are used to transmit wireless power signals that are received by a wireless power receiving coil in the wireless power receiving device. Each wireless power transmitting coil may be connected to a respective capacitor in a resonant circuit. Optional magnetic sensors and supplemental field-nulling coils may be included in the wireless power transmitting device. During operation, the signals to the coils in the transmitting device are adjusted to transmit power to wireless power receiving devices while reducing ambient magnetic fields.
An illustrative wireless power system (wireless charging system) is shown in
Control circuitry in system 8 may be used to authorize components to use power and ensure that components do not exceed maximum allowable power consumption levels. Control circuitry in system 8 may be configured to perform operations in system 8 using hardware (e.g., dedicated hardware or circuitry), firmware and/or software. Software code for performing operations in system 8 is stored on non-transitory computer readable storage media (e.g., tangible computer readable storage media) in control circuitry 8. The software code may sometimes be referred to as software, data, program instructions, instructions, or code. The non-transitory computer readable storage media may include non-volatile memory such as non-volatile random-access memory (NVRAM), one or more storage drives (e.g., magnetic drives or solid state drives), one or more removable flash drives or other removable media, or the like. Software stored on the non-transitory computer readable storage media may be executed on the processing circuitry of control circuitry 16 and/or 30. The processing circuitry may include application-specific integrated circuits with processing circuitry, one or more microprocessors, a central processing unit (CPU) or other processing circuitry.
Power transmitting device 12 may be a stand-alone power adapter (e.g., a wireless charging mat that includes power adapter circuitry), may be a wireless charging mat that is connected to a power adapter or other equipment by a cable, may be a portable device, may be equipment that has been incorporated into furniture, a vehicle, or other system, or may be other wireless power transfer equipment. Illustrative configurations in which wireless power transmitting device 12 is a wireless charging mat may sometimes be described herein as an example.
Power receiving device 24 may be a portable electronic device such as a wristwatch, a cellular telephone, a laptop computer, a tablet computer, a case or enclosure (e.g., a wireless earbuds charging case), or other electronic equipment. Power transmitting device 12 may be connected to a wall outlet (e.g., alternating current), may have a battery for supplying power, and/or may have another source of power. Power transmitting device 12 may have an AC-DC power converter such as power converter 14 for converting AC power from a wall outlet or other power source into DC power. DC power may be used to power control circuitry 16. During operation, a controller in control circuitry 16 uses power transmitting circuitry 52 to transmit wireless power to power receiving circuitry 54 of device 24. Power transmitting circuitry 52 has switching circuitry (e.g., inverter circuitry 60 formed from transistors, sometimes referred to as inverter circuitry, power transmitting circuitry, and/or control circuitry) that is turned on and off based on control signals provided by control circuitry 16 to create AC current signals through one or more coils 42. Coils 42 may be arranged in a planar coil array (e.g., in configurations in which device 12 is a wireless charging mat). If desired, device 12 may contain supplemental coils (e.g., coils for helping to reduce stray magnetic fields) and/or other components 62 (e.g., magnetic sensors and/or other sensors, input-output devices, etc.).
As AC currents pass through one or more coils 42, alternating-current electromagnetic fields (signals 44) are produced that are received by one or more corresponding coils such as wireless power receiving coil 48 in power receiving device 24. When the alternating-current electromagnetic fields are received by coil 48, corresponding alternating-current currents are induced in coil 48. Rectifier circuitry such as rectifier 50, which contains rectifying components such as synchronous rectification metal-oxide-semiconductor transistors arranged in a bridge network, converts received AC signals (received alternating-current signals associated with electromagnetic signals 44) from coil 48 into DC voltage signals for powering device 24.
The DC voltages produced by rectifier 50 are used in charging a battery such as battery 58 and/or are used in powering other components in device 24. For example, device 24 may include input-output devices 56 such as a display, touch sensor, communications circuits, audio components, sensors, and other components and these components may be powered by the DC voltages produced by rectifier 50 (and/or DC voltages produced by battery 58).
Device 12 and/or device 24 communicate wirelessly using in-band and/or out-of-band communications. Device 12 may, for example, have wireless transceiver circuitry 40 that wirelessly transmits out-of-band signals to device 24 using an antenna. Wireless transceiver circuitry 40 may be used to wirelessly receive out-of-band signals from device 24 using the antenna. Device 24 may have wireless transceiver circuitry 46 that transmits out-of-band signals to device 12. Receiver circuitry in wireless transceiver 46 may use an antenna to receive out-of-band signals from device 12.
Wireless transceiver circuitry 40 uses one or more coils 42 to transmit in-band signals to wireless transceiver circuitry 46 that are received by wireless transceiver circuitry 46 using coil 48. Any suitable modulation scheme may be used to support in-band communications between device 12 and device 24. With one illustrative configuration, frequency-shift keying (FSK) is used to convey in-band data from device 12 to device 24 and amplitude-shift keying (ASK) is used to convey in-band data from device 24 to device 12. Power is conveyed wirelessly from device 12 to device 24 during these FSK and ASK transmissions.
During wireless power transmission operations, circuitry 52 supplies AC drive signals to one or more coils 42 at a given power transmission frequency. The power transmission frequency may be, for example, a predetermined frequency of about 125 kHz, at least 80 kHz, at least 100 kHz, less than 500 kHz, less than 300 kHz, 50-200 kHz, or other suitable wireless power frequency. In some configurations, the power transmission frequency may be negotiated in communications between devices 12 and 24. In other configurations, the power transmission frequency is fixed.
During wireless power transfer operations, while power transmitting circuitry 52 is driving AC signals into one or more of coils 42 to produce signals 44 at the power transmission frequency, wireless transceiver circuitry 40 uses FSK modulation to modulate the power transmission frequency of the driving AC signals and thereby modulate the frequency of signals 44. In device 24, coil 48 is used to receive signals 44. Power receiving circuitry 54 uses the received signals on coil 48 and rectifier 50 to produce DC power. At the same time, wireless transceiver circuitry 46 uses FSK demodulation to extract the transmitted in-band data from signals 44. This approach allows FSK data (e.g., FSK data packets) to be transmitted in-band from device 12 to device 24 with coils 42 and 48 while power is simultaneously being wirelessly conveyed from device 12 to device 24 using coils 42 and 48.
In-band communications between device 24 and device 12 uses ASK modulation and demodulation techniques or other amplitude-based modulation and demodulation techniques. Wireless transceiver circuitry 46 transmits in-band data to device 12 by using a switch (e.g., one or more transistors in transceiver 46 that are connected to coil 48) to modulate the impedance of power receiving circuitry 54 (e.g., coil 48). This, in turn, modulates the amplitude of signal 44 and the amplitude of the AC signal passing through coil(s) 42. Wireless transceiver circuitry 40 monitors the amplitude of the AC signal passing through coil(s) 42 and, using ASK demodulation, extracts the transmitted in-band data from these signals that was transmitted by wireless transceiver circuitry 46. The use of ASK communications allows ASK data bits (e.g., ASK data packets) to be transmitted in-band from device 24 to device 12 with coils 48 and 42 while power is simultaneously being wirelessly conveyed from device 12 to device 24 using coils 42 and 48.
Control circuitry 16 has external object measurement circuitry 41 (sometimes referred to as foreign object detection circuitry or external object detection circuitry) that detects external objects on a charging surface associated with device 12. Circuitry 41 can detect foreign objects such as coils, paper clips, and other metallic objects and can detect the presence of wireless power receiving devices 24. Control circuitry 30 has measurement circuitry 43. Measurement circuitry 41 and 43 may be used in making impedance measurements such as inductance measurements (e.g., measurements of the inductances of coils 42 and 48), input and output voltage measurements (e.g., a rectifier output voltage, and inverter input voltage, etc.), current measurements, capacitance measurements, impedance measurements and other measurements that are indicative of coupling between coils 42 and coils 48, and/or other measurements on the circuitry of system 8.
Illustrative circuitry of the type that may be used for forming power transmitting circuitry 52 and power receiving circuitry 54 of
As shown in
Inverters 60 have metal-oxide-semiconductor transistors or other suitable transistors that are modulated by AC control signals from control circuitry 16 (
When transmitting wireless power, control circuitry 16 (
A top view of an illustrative configuration for device 12 in which device 12 has an array of coils 42 is shown in
As shown in
As shown in
A cross-sectional side view of an illustrative coil is shown in
Drive signal adjustments also reduce ambient magnetic fields (e.g., magnetic fields measured at a distance of 1-50 m from device 12, at a distance of at least 0.5 m from device 12, at a distance of 10 m from device 12, etc.). In some configurations, the type of drive signal adjustments that control circuitry 16 makes to reduce magnetic field emissions in the vicinity of device 12 (sometimes referred to as ambient magnetic fields) varies as a function of device type.
As a first example, a device such as a cellular telephone is charged. This type of device has a planar housing and a coil that lies in the plane of the housing. Cellular telephones therefore lie flat on the charging surface of device 12. In this arrangement, coil 48 in the cellular telephone (receiving device 24) overlaps and is magnetically coupled to one or more coils 42 as shown in
A second example is illustrated in
In some situations, multiple wireless power receiving devices 24 overlap the coils of device 12. Consider, as an example, the scenario of
Within each set of overlapped coils, lateral ambient fields can be reduced by out-of-phase or in-phase coil drive signals as described in connection with the examples of
To further reduce the overall ambient field emissions from system 8, control circuitry 16 adjusts the relative phases of the drive signals used respectively in driving the first, second, and third sets of coils. As shown in
If desired, control circuitry 16 can make drive signal magnitude adjustments in addition to or instead of making drive signal phase adjustments. An illustrative set of drive signals V of the type that are applied to coils 42 by control and inverter circuitry in device 12 are shown in the graph of
To monitor for the presence of undesired lateral magnetic fields that could result in excess ambient field strength, device 12 optionally has one or more magnetic sensors 100. As shown in
Consider, as an example, a scenario in which receiving device 24 overlaps coils 42 in the center of device 12. In this scenario, a lateral magnetic field BG may be emitted by device 12. To help suppress field BG, coils 42 and/or supplemental coils 42′ may be driven to produce cancelling field BF while allowing wireless power to be transmitted from coils 42 to coil 48 in device 24.
Illustrative operations involved in transferring power wirelessly from device 12 to one or more devices 24 in system 8 are shown in
During the operations of block 102, system 8 is characterized. Magnetic sensors in test equipment and/or optional magnetic sensors 100 gather magnetic field measurements during a series of illustrative operating scenarios. Different types of wireless power receiving devices (cellular telephones, tablet computers, wrist watches, ear buds, wireless headphone cases, and other electronic devices) are placed in a series of different locations such as various X-Y positions and/or angular orientations across the charging surface of device 12. Wireless power is transmitted from a series of different combinations of coil(s) 42 using drive signals of different phases and/or magnitudes while optional supplemental coils(s) 42′ are driven using drive signals of different phases and/or magnitudes. By characterizing the magnetic fields produced when transferring power in system 8 as a function of device type, device angular orientation, device lateral position, the number of devices being charged, the presence and/or absence of supplemental coils 42′ and associated supplemental coil drive signal strengths, and/or the values of magnetic fields measured using magnetic sensors 100, an appropriate response (drive signal adjustments for coils 42 and/or 42′) to each possible operating scenario is produced.
In some manufacturing characterization scenarios, physical adjustments are made to the configurations of coils 42 and/or 42′ (e.g., the angular orientation A of terminals 42T in coils 42, the values of terminal wire height H and width WT, and/or other coil attributes such as lateral position, overlap or coil coupling as measured by measurement circuitry 41 and/or 43, size, etc.). These adjustments can be characterized using software modelling and/or external test equipment magnetic field measurements during design and manufacturing operations to identify configurations with reduced ambient fields (see, e.g., block 104).
Characterization information gathered during block 102 is stored in a look-up table or other data structure in device 12 during the operations of block 106. The characterization information identifies, for each characterized parameter (e.g., each device type, angular orientation, coil coupling value, wireless power transmission level, lateral position, magnetic sensor measurement, drive signal phase and magnitude, etc.), corresponding operating settings for device 12 (e.g., drive current magnitude and phase for each coil 42 and each optional supplemental coil 42′).
After characterization and calibration operations (blocks 102, 104, and 106) are complete, device 12 is used in charging one or more devices 24 in system 8.
During the operations of block 108, for example, coil coupling is measured between each coil 42 in device 12 and each power receiving device coil 48 in the device(s) 24 that is present on the charging surface of device 12. Coil coupling is measured using measurement circuits such as circuits 41 and/or 43 and/or other circuitry in system 8. Coil coupling measurements and/or other measurements made with circuitry 41 and/or 43 indicate where each power receiving device and its coil(s) 48 is located on device 12. Information on which types of power receiving devices 24 are present and desired power transmission levels for each device is obtained using wireless communications. For example, each device 24 can send a receiver identifier or other information indicative of device type such as cellular telephone, watch, wireless headphone case, etc. and/or power level adjustment commands and/or other information indicative of desired power transmission settings to device 12 using in-band and/or out-of-band communications. In some configurations, device type information is obtained by processing measurements from measurement circuitry 41 (e.g., patterns of measured impedance changes for coils 42 across the charging surface, etc.).
The information obtained during the operations of block 108 and the characterization information stored in the look-up table or other data structure of block 106 are used during the operations of block 110. In particular, control circuitry uses information on device type and/or other wireless power receiving device information, impedance measurements and other measurements made with circuitry 41 and/or circuitry 43 such as coil coupling measurements indicating how strongly each coil in device 12 is coupled to each device 24 and therefore the position of each device 24 on the charging surface of device 12, information on desired power transmission levels, information on measured magnetic fields (e.g., real time magnetic field measurements made using one or more magnetic sensors 100), and/or other information on the operating environment of system 8 in making appropriate selections for the phase, magnitude, and other attributes of the drive signals applied to the coils in device 12. For example, when a receiving device such as a cellular telephone is coupled to multiple coils 42, the coils 42 may be driven in phase as described in connection with
The foregoing is merely illustrative and various modifications can be made to the described embodiments. The foregoing embodiments may be implemented individually or in any combination.
This application claims the benefit of provisional patent application No. 62/609,112, filed on Dec. 21, 2017, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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62609112 | Dec 2017 | US |