1. Field of the Invention
The present invention relates in general to an improved wellbore fracturing system, and in particular to an improved wellhead fracture isolation system.
2. Brief Description of Related Art
Producing from a well frequently involves drilling a wellbore into rock formations. It is sometimes necessary to fracture the subterranean rock formations to facilitate release of the fluids from the rock. One method of fracturing is to seal the top of the well and then inject high pressure liquid or gas into the well. The wellhead, which includes the valve assembly through which the production fluid flows, may not be able to withstand the high pressures required to fracture the rock. It is desirable to isolate the wellhead members from the wellbore during fracturing operations. It is also desirable to efficiently insert and extract the wellbore isolation devices.
So that the manner in which the features, advantages and objects of the invention, as well as others which will become apparent, are attained and can be understood in more detail, more particular description of the invention briefly summarized above may be had by reference to the embodiment thereof which is illustrated in the appended drawings, which drawings form a part of this specification. It is to be noted, however, that the drawings illustrate only a preferred embodiment of the invention and is therefore not to be considered limiting of its scope as the invention may admit to other equally effective embodiments.
Referring to
To perform a fracturing operation, an adapter assembly 22 is mounted on the tubing head 10. In this example, adapter assembly 22 has an integral, solid body 24 that includes components of a gate valve 26. A passage or bore 28 extends vertically through body 24 in coaxial alignment with wellhead bore 12. Adapter body 24 has a transverse gate cavity (not shown) that intersects and is perpendicular to bore 28.
Gate valve 26 may be opened to provide vertical access to bore 12. The gate valve 26 may be used to introduce a fracture isolation sleeve 30 into bore 12. The isolation sleeve 30 is used to seal off components of the tubing head 10 that could be damaged by high pressure wellbore fracturing operations. Production valve 16, for example, may be rated for only 5000 p.s.i., and therefore unable to withstand the 6000-15,000 p.s.i. required for wellbore fracturing.
Similarly, gate valve 24 may be used to provide access to insert a wellbore plug 32 into the seal adapter 18. The wellbore plug 32 may be used to plug the wellbore so that high pressure in the casing 20 is contained below the seal adapter 18. The plug 32, like the isolation sleeve 30, protects the wellhead components from the high pressure of fracturing operations.
The isolation sleeve 30, the plug 32, and the tools used to install them will be described individually, followed by an operational description of the installation and removal process.
Isolation Sleeve Description:
Referring to
Referring to
The ID of the IS 30 has a retainer ring groove 54 that contains an IS retainer ring 56, which may be a snap ring. In its relaxed state, the IS retainer ring 56 protrudes from the retainer ring groove 54 toward the ID.
The ID of the IS 30 has a lock sleeve 58, which is an annular ring that can slide from an upper position (shown on the left side of
The ID of the lock sleeve 58 has an RT dog groove 66, which is a groove that can receive a running tool locking element 68. The upper edge of the RT dog groove 66 has a chamfered surface 70. The ID of the lock sleeve 58 is the same as the smallest ID of the IS 30. The lock sleeve 58 moves up and down within the lock sleeve counterbore 74. The IS retainer ring 56 snaps into the lower groove 64 when the lock sleeve 58 is in the upper position (as shown in
Running Tool Description:
Referring to
The RT inner body 84 has a locking c-ring 96 around its OD. The abutting ends 98 of the locking c-ring 96 are tapered such that when viewing a profile of the c-ring, the ends are closest at the bottom of the c-ring and furthest at the top of the c-ring. The amount of force required to adjust the locking c-ring 96 can be adjusted by the c-ring lock 100. In an exemplary embodiment, the c-ring lock 100 is a screw that is axially aligned with the RT inner body 84 and located in a vertical bore near the OD of the RT inner body 84. The bore is centered on the c-ring gap 102. Tightening the c-ring lock screw 103 applies force on a spring 104, which pushes a wedge 106 into the taper 98, causing the locking c-ring 96 to expand. Alternative embodiments to adjust the tension on the locking c-ring may be used. The locking c-ring 96 can fit into an upper groove 108 on the lower portion of the RT outer sleeve 86, or it can fit just under the lower edge 109 of the RT outer sleeve 86.
Referring to
The RT outer sleeve 86 is a hollow cylinder around the OD of the RT inner body 84. It has an IS engagement surface 120 that engages the tapered ID 78 on the IS lock sleeve 58. The RT inner body 84 is able to slidingly move from an upper position to a lower position, relative to the RT outer sleeve 86. In the upper position (
As mentioned, the RT outer sleeve 86 contains one or more RT locking members (“RT lock dogs”) 68, each located within a window. Each RT lock dog 68 is a metal block with an outer taper 124, and inner taper 126, and a tab 128. The RT lock dogs could be made of another material. RT lock dogs 68 can move from a retracted position, flush with the OD of the RT outer sleeve 86 (
The RT lock dogs 68 are pushed from the retracted position to the extended position by downward movement of the RT lock cam 88. The RT lock cam 88 is a cylinder between the RT inner body 84 and the RT outer sleeve 86. A cam return spring 130 biases the RT lock cam 88 to an upper position, shown in
Plug Description:
Referring to
There are one or more locking elements (“plug dogs”) 140, which are blocks similar to the IS lock dogs 42 (
There is a plug cam detent groove 144 on an ID in the plug 32. The plug dog cam 142 has an upper detent groove 146 and a lower detent groove 148. The detent 150 is a snap ring that rides in the plug cam detent groove 144. The detent 150 in the lower detent groove 148 holds the plug dog cam 142 in the upper position. When sufficient force is exerted against the plug dog cam 142, the detent 150 pops out of the lower detent groove, allows the plug dog cam 142 to move down, and then enters the upper detent groove 146. When the plug dog cam 142 moves to the lower position, the plug dogs 140 extend to engage the seal adapter groove 151 (
The plug 32 has a check valve 153. Various types of check valves 153 may be used. In an exemplary embodiment, the check valve 153 is a spring loaded damper. A spring 154 pushes up against a seat 155. When the pressure above the check valve 153 exceeds the pressure below check valve 153, the pressure pushes valve 153 downward to allow flow. When the flow stops, the spring 154 pushes up against the seat 155 to close valve 153. If the pressure below check valve 153 exceeds the pressure above check valve 153, the pressure pushes against the seat 155, which remains closed and thus prevents upward flow through the check valve 153. A rod (not shown) attached to the running tool 82 (
The upper end of the plug 32 is attached to a plug running sleeve 156. The OD of the plug running sleeve 156 has plug wickers 158 (detailed view of plug wickers 158 is shown in
Plug Adapter Tool Description:
Referring to
Referring to
The torsion spring counter bore 178 (
The lock hub 174 is inserted through the torsion spring counter bore 178, into the lock hub bore 172. Then the spring 180 goes on the lock hub 174 from the outside of the plug adapter 118. The snap ring 182 fits in a snap ring groove 184 on the lock hub 174 to hold the spring 180 in place. The spring 180, retained by the snap ring 182, prevents the lock hub 174 from passing back through the ID of the plug adapter 118. The tangs 176 prevent the lock hub 174 from falling out of the OD of the plug adapter 118.
The spring 180 pushes against the lock hub 174 to keep the tangs 176 in the lock slots 177. The operator is able to push the lock hub 174 with a hex-key wrench (not shown) to disengage the tangs 176 from the lock slots 177, thereby freeing the lock hub 174 to rotate.
The lock hub spring engagement slot 186 is a slot on the interior face of the hub 174, opposite of the face with the hex wrench opening, that is perpendicular to the axis of the lock hub 174. The torsion spring 170 is a spring that applies greater tension when it is twisted or torqued in a particular direction. One end of the torsion spring 170 is bent into a straight segment 190, wherein the axis of the straight segment 190 is perpendicular to the axis of the spring coil (
The operator is able to adjust tension on the plug running c-ring 160 from a high tension setting to a low tension setting. To change the tension from high to low, the operator depresses and rotates the lock hub 174 with a hex-key wrench. The rotation of the lock hub 174 rotates the straight segment 190 of the torsion spring 170, which in turn causes torque on the torsion spring 170 and pushes the engagement rod 192 end of the spring out from the axis of the spring coil. Thus the increased torque on the torsion spring 170 applies force to the spring end 194 of the plug running c-ring 160, causing the spring end 194 to move away from the fixed end 196. When the spring end 194 moves away from the fixed end 196, the plug running c-ring 160 becomes less tight, and thus causes the sawtooth 162 to apply less force to the plug wickers 158.
When the lock hub 174 is rotated 90 degrees, the tangs 176 align with the lock tang slots 177. The operator can then release the pressure on the lock hub 174, allowing the spring 180 to push the lock hub 174 back out so that the tangs 176 engage the lock tang slots 177. The tangs 176 prevent the lock hub 174 from rotating out of its current position.
Referring to
Operational Description:
Referring to
Referring to
IS retainer ring 56 remains in the lower detent groove 64 of IS lock sleeve 58, thus holding the IS lock sleeve 58 in the upper position relative to the IS 30 during the RT 82 insertion process. IS lock dogs 42 remain retracted as long as the IS lock sleeve 58 is in the upper position.
Referring to
The IS 30 lands on seal adapter 18 (
When the IS retainer ring 56 is out of the lower detent 64, the IS lock sleeve 58 moves down relative to the IS 30 until the IS retainer ring 56 engages the upper detent 62 and the lock sleeve rests on the shoulder 76 of the lock sleeve counterbore 74. As the IS lock sleeve 58 moves down relative to the IS 30, the IS lock sleeve 58 pushes the IS lock dogs 42 outward. The IS lock dogs 42 engage groove 50 (
The IS 30 has one or more seals (not shown) located in one or more seal adapter grooves 40 (
After IS 30 has been installed, as shown on the left side of
When the RT 84 moves up: (1) the locking c-ring 96 snaps into the groove 108 in the RT outer sleeve 86; (2) the cam return spring 130 expands; (3) the RT lock cam 88 moves up relative to outer sleeve 86; and (4) the RT lock dogs 68 are able to retract. As the cable continues to pull up, the chamfered upper shoulder of the RT dog groove 66 pushes against RT lock dogs 68, causing the RT lock dogs to retract into the RT outer sleeve 86. The RT 82 and the weight 112 are withdrawn from the wellbore.
The operator may then run the plug 32 (
The RT lock cam 88 (
Referring to
To remove the RT 82, the operator pulls up on the cable (not shown) that is attached to the RT 82. Due to the loose setting of adjustable c-ring 160, the sawtooth 162 provides less resistance against the plug wickers 158 than the resistance detent 150 provides against the upper detent groove 146. Thus the running tool extension 118 is able to disengage the plug running sleeve 156. The RT 82 and running tool extension 118 are withdrawn from the tubing head 10 on the cable (not shown). The IS 30 and the plug 32 (if used) remain in place. The IS 30 may be used without the plug 32, and the plug 32 may be used without the IS 30.
The operator may proceed to fracture the well. The high pressure fluid flows through IS sleeve 30 and plug 32. IS 30 isolates valve 16 from the high pressure. After the fracturing operations have been completed, the operator may use a rod to push on the check valve 153 to relieve the pressure differential.
To retrieve the plug 32, the RT extension 118 is attached to the RT 82. The compression lock hub 174 (
The RT 82 and RT extension 118 are lowered on a cable into tubing head 10 until the sawtooth 162 engages the plug wickers 158. The operator then withdraws the cable. Due to the relaxed c-ring compression spring 170, the sawtooth 162 now engages the wickers 158 with greater force than the detent 150 engages the plug upper detent groove 146. Thus as the plug dog cam 142 is pulled up, the plug dogs 140 are retracted, and the plug 32 is free to be withdrawn.
Referring to
The RT 82 and weight 112 are lowered on a cable through the fracturing tree valve 22 (
As RT body 84 moves down, the lock cam retainer 132 pushes against RT lock cam 88, which in turn (1) compresses cam return spring 130 and (2) forces RT lock dogs 68 out. The RT lock dogs 68 engage a groove 66 on the IS lock sleeve 58. As the RT 84 continues to move down relative to the RT outer sleeve 86, locking c-ring 96 is compressed, pushed out of the upper outer body groove 108, and then re-expands to support lower edge 109 on the RT outer sleeve 86.
The operator then retracts the cable (not shown). The cable pulls up on the RT inner body 84. As the cable pulls up, the force is transferred from the RT inner body 84 to the IS lock sleeve 58 by the lock dogs 68. The resistance of the locking c-ring 96 is greater than the resistance of the IS retainer ring 56, so when the RT lock dogs 68 pull against the IS lock sleeve 58, the detent 56 will pop out of the upper detent groove 62 on the IS lock sleeve 58 as the IS lock sleeve 58 moves up relative to the IS 30. After the IS lock sleeve 58 moves up, lifting force is transferred to the IS 30. The upward pull of the IS 30 causes the IS lock dogs 42 to press against the tapered surface at the top of the gate valve bore groove 50 on the valve assembly bore 28 (
While the invention has been shown or described in only some of its forms, it should be apparent to those skilled in the art that it is not so limited, but is susceptible to various changes without departing from the scope of the invention.
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