Wireway enclosures for lighting systems

Information

  • Patent Grant
  • 6808285
  • Patent Number
    6,808,285
  • Date Filed
    Monday, June 17, 2002
    23 years ago
  • Date Issued
    Tuesday, October 26, 2004
    21 years ago
Abstract
Wireway enclosures are provided for use with lighting systems, particularly display lighting systems. The wireway enclosures are dimensioned to enclose luminaire wiring and preferably other types of wiring and at least one electrical component, such as a ballast or transformer. Wireway enclosures include preferably extruded first and second longitudinal portions hinged together to allow access to the inside of the enclosure. Wiring between adjacent luminaires can run conveniently and inconspicuously through nipple connectors connecting adjacent enclosures.
Description




BACKGROUND OF THE INVENTION




This invention relates to wireway enclosures for lighting systems. More particularly, this invention relates to wireway enclosures that provide easy access to and concealment of ballast boxes, transformers, wiring, and other lighting components for display lighting systems.




Many known display lighting systems include lighting units held out either above or below displayed objects by cantilever arms secured to display shelving or a nearby structure, such as a wall. The lighting unit typically includes a light source, ballast, reflector, one or more lampholders, and electrical wiring and connectors. Assembling and installing such lighting systems are often both mechanically and electrically tedious and time consuming because of numerous parts, fasteners, and electrical connections. Moreover, such lighting systems typically include bare-lamp strip lights mounted to a mounting board. The strip lights and mounting board are then typically hidden behind a valance board and pass under the cantilever arms. Accordingly, access to electrical wiring and components is cumbersome.




Furthermore, many known display lighting systems ineffectively illuminate objects on display shelving because the light source is typically not set back sufficiently from the shelves. “Setback” is the horizontal distance measured from the outside edge of a shelf to a light source. Sufficient setback permits emitted light to more completely illuminate the vertical faces of displayed objects. Attaining sufficient setback is usually impractical, however, because the obtrusive sizes of the lighting unit, valance, and cantilever arms required to hold the lighting unit and valance add clutter, thus distracting attention away from the displayed objects. One known display lighting system reduced the size of the lighting unit by moving the lamp ballast to one of the supporting arms. However, any benefit provided by the smaller lighting unit was offset by the increased size of the arm. Generally, most display lighting systems reduce the distraction by using lighter (i.e., smaller) arms, which consequently limits the amount of setback possible.




In view of the foregoing, it would be desirable to provide a display lighting system in which luminaires can be easily assembled and installed.




It would also be desirable to provide a display lighting system in which rows of luminaires can be easily wired to a power source with wiring and components that are substantially out of view and easily accessible.




It would further be desirable to provide a wireway enclosure for a display lighting system that conceals from view and provides easy access to wiring and components.




It would still further be desirable to provide a display lighting system in which light sources can be sufficiently setback from a display to provide effective illumination with little distraction.




SUMMARY OF THE INVENTION




It is an object of this invention to provide a display lighting system in which luminaires can be easily assembled and installed.




It is also an object of this invention to provide a display lighting system in which rows of luminaires can be easily wired to a power source with wiring and components that are substantially out of view and easily accessible.




It is a further object of this invention to provide a wireway enclosure for a display lighting system that conceals from view and provides easy access to wiring and components.




It is a still further object of this invention to provide a display lighting system in which light sources can be sufficiently setback from a display to provide effective illumination with little distraction.




In accordance with this invention, a display lighting system for illuminating objects and areas is provided. The system includes at least one luminaire, which includes a lamp housing, a wireway enclosure, and first and second arms. Each arm has first and second ends. The lamp housing includes two endplates, a reflector, and at least one lampholder. The wireway enclosure is dimensioned to include electrical wiring and at least one electrical component, such as a lamp ballast or transformer. The lamp housing is attachable to the arms at the first ends, and the wireway enclosure is positioned between the first and second arms adjacent the second ends.




Wireway enclosures of the invention, which can also be used with lighting systems other than those described herein, preferably have two longitudinal portions hinged together along one edge and removably attachable along another edge to form an enclosed longitudinal structure having open ends. The open ends are covered with sideplates or sidecovers that together with the longitudinal portions form an enclosure having a cavity therein. One of the longitudinal portions hinges open to provide access to the cavity. Both portions are preferably formed by an extrusion process.




In a first preferred embodiment of the display lighting system, the first and second arms at the second ends can be mounted to a structure, such as, for example, display shelving. Furthermore, each arm has a support structure extending outward from the second end that supports the wireway enclosure.




In a second preferred embodiment of the display lighting system, the wireway enclosure can be mounted to a structure, such as, for example, a wall, and the first and second arms at the second ends are attachable to respective sides of the enclosure.




Advantageously, electrical wiring (e.g., power conductors) can be run to adjacent luminaires preferably through nipple connectors connecting adjacent wireway enclosures. Moreover, wiring unrelated to the display lighting system can be run conveniently and inconspicuously through one or more adjacent wireway enclosures. For example, power conductors for electrical outlets on other circuits, emergency lighting circuits, computer lines, telephone lines, and burglar alarm wiring can also be run through wireway enclosures. Also, any necessary system separation barriers can be installed within each enclosure. An embodiment of the wireway enclosure has at least one removable cover to permit access to the interior of the enclosure. These features simplify electrical connections when installing rows of luminaires and keep the wiring out of view.




In addition, by providing a separate wireway enclosure for electrical components and wiring, the lamp housing can be small, permitting small arms to be used to support the housing at sufficient setbacks from objects displayed on shelving. This improves the illumination of the vertical face of the displayed objects, while reducing distraction to the objects caused by the arms and housing.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects and advantages of the invention will be apparent upon consideration of the following detailed description, taken in conjunction with the accompanying drawings, in which like reference characters refer to like parts throughout, and in which:





FIG. 1

is a simplified elevational view of a first preferred embodiment of a display lighting system deployed in a retail setting according to the invention;





FIG. 2

is a perspective view of a first preferred embodiment of a luminaire of the display lighting system of

FIG. 1

according to the invention;





FIG. 3

is a perspective view of a portion of the luminaire of

FIG. 2

;





FIG. 4

is a perspective view of another portion of the luminaire of

FIG. 2

;





FIG. 5

is another perspective view of the portion of the luminaire of

FIG. 4

;





FIG. 6

is a perspective view of a portion of the wireway enclosure of the luminaire of

FIG. 2

;





FIG. 7

is also a perspective view of the portion of the wireway enclosure of

FIG. 6

with the front cover, sideplate, and optional uptight unit removed;





FIG. 8

is a cross-sectional view of a portion of the luminaire of

FIG. 2

taken from line


8





8


of

FIG. 2

;





FIG. 9

is a perspective view of a second preferred embodiment of a portion of a luminaire of a display lighting system according to the invention;





FIG. 10

is a perspective view of the luminaire of

FIG. 2

with optional accent lighting according to the invention;





FIG. 11

is a perspective view of a portion of the luminaire of

FIG. 10

taken from line


11





11


of

FIG. 10

;





FIG. 12

is a perspective view of another preferred embodiment of a wireway enclosure according to the invention;





FIG. 13

is a perspective view of a further preferred embodiment of a wireway enclosure according to the invention;





FIG. 14

is a perspective view of a portion of the enclosure of

FIG. 12

without the sideplate;





FIG. 15

is an exploded perspective view of a portion of the enclosure of

FIG. 13

with the enclosure opened and the sideplate removed;





FIG. 16

is a perspective view of a sideplate of the enclosure of either

FIG. 12

or


13


; and





FIG. 17

is a perspective view of a portion of the enclosure of FIG.


13


.











DETAILED DESCRIPTION OF THE INVENTION




The invention provides a display lighting system for illuminating objects preferably displayed on gondola-type shelving. Alternatively, walls, wall-mounted objects, signs, billboards, books, artwork, hospital patient areas, and work areas (such as desks, benches, and assembly lines), for example, can also be illuminated with the invention. The display lighting system can be mounted to display shelving, walls, and other structures. The display lighting system provides primarily task lighting, but can also provide ambient and accent lighting. Each luminaire of the system can effectively (i.e., more completely) illuminate the vertical face of displayed objects. Individual luminaires are easily assembled and installed, and rows of luminaires are easily wired to a power source with easily accessible, yet substantially out of view, electrical components and wiring. The entire system is easily maintained.





FIG. 1

shows a first preferred embodiment of a display lighting system deployed in a retail setting in accordance with the invention. Display lighting system


100


advantageously provides what is known as “task-ambient” lighting. System


100


includes at least one luminaire. Each luminaire includes a lamp housing, which provides task lighting. As shown in

FIG. 1

, lamp housings


102




a-d


are held out and above display shelving


103


and


105


with respective arms


104




a-d


. Lamp housings


102




a-d


are each sufficiently setback from the outside edges of display shelving


103


and


105


, as illustrated by setbacks


107




b,d


, to provide more complete illumination (i.e., task lighting


109




a-d


) of the vertical faces of objects on shelving


103


and


105


. Setbacks for gondola-type shelving typically range from about 12 inches (30.5 cm) to 18 inches (45.7 cm). However, this can vary depending on the height and spacing of shelves. System


100


also preferably provides optional uplighting


111


and


113


(i.e., ambient lighting).





FIG. 2

shows a first preferred embodiment of a luminaire of display lighting system


100


in accordance with the invention. Luminaire


200


includes lamp housing


202


, arms


204




a,b


, wireway enclosure


206


, and optional uptight unit


208


. Each arm


204




a,b


has a respective first end


210




a,b


and a respective second end


212




a,b


. Wireway enclosure


206


is dimensioned to include electrical wiring and at least one electrical component such as a lamp ballast or transformer, and is positioned between arms


204




a,b


adjacent second ends


212




a,b


. The lengths of lamp housing


202


and wireway enclosure


206


preferably are substantially equal.




As better seen in

FIG. 3

, lamp housing


202


includes endplates


314




a,b


fastened respectively to each side of reflector


316


. While endplate


314




a


is shown fastened to reflector


316


with screws


318


, other known methods can be used to fasten endplates


314




a,b


to reflector


316


. Alternatively, endplates


314




a,b


and reflector


316


can be integrally formed as a single reflector unit. Also, reflector


316


can be of different cross-sectional sizes or shapes than that shown in

FIGS. 2

,


3


,


9


, and


10


.




First ends


210




a,b


of arms


204




a,b


are each attachable to respective endplates


314




a,b


preferably with hex-head bolt


320


, which may be screwed into a threaded hole, self-clinching nut, or separate nut. Alternatively, other known methods of attaching first ends


210




a,b


to endplates


314




a,b


can be used. The direction in which light is emitted from lamp housing


202


alternatively can be adjustable (i.e., emitted light can be directed upward or downward at various angles) or fixed. If fixed, lamp housing


202


preferably includes pin


322


positioned in slot


324


, which sets the direction in which lamp housing


202


emits light, and prevents unintentional movement of lamp housing


202


. Furthermore, first ends


210




a,b


each preferably includes a boss


325


that bulges toward the endplate to provide screw head clearance between arms


204




a,b


and screws


318


. Boss


325


also allows the outer surfaces of adjacent luminaire arms


204




a,b


to be placed side by side along their entire lengths without interference from bolts


320


or pins


322


.




Lamp housing


202


also includes at least one lampholder (not shown) preferably attached to reflector


316


. Lampholders, as are known, hold lamps in place and electrically connect them to conductors that deliver power. Lamp housing


202


may include a lens, diffuser, filter, baffle, or other modifier (none shown).




Preferably, lamp housing


202


further includes a T-5 fluorescent lamp (not shown). A T-5 fluorescent lamp has a diameter of about ⅝ inch (1.6 cm) and can have a length of about 46 inches (116.8 cm) (other lengths available). A lamp-length of about 46 inches (116.8 cm) advantageously permits rows of adjacent luminaires


200


to be used with rows of gondola-type shelving, which typically has 48-inch (121.9 cm) units.




Alternatively, other types of fluorescent lamps can be used in lamp housing


202


. Also, one or more incandescent lamps of different types or shapes alternatively can be used. For example, a longitudinal array of incandescent lamps can be used. Preferably, incandescent lamps used in housing


202


have axial filaments, such as, for example, certain tubular tungsten halogen and showcase lamps. Also, lamp housing


202


alternatively can include lamps that are single-ended or double-ended.




Lamp housing


202


preferably does not, however, include a lamp ballast or transformer. Accordingly, lamp housing


202


can be of a small preferably slim design, thus presenting less of a distraction to a display than larger lamp housings that include such electrical components.




Arms


204




a,b


preferably are brackets or bracket-like structures that can perform a cantilever function of supporting lamp housing


202


at first ends


210




a,b


. Alternatively, arms


204




a,b


can be of other types of support structures capable of performing the cantilever function, such as, for example, straight, waved, or curved tubular-type members; trusses; perforated plate or sheet metal structures; and very lightweight cantilever arms used with suspension cables. Because lamp housing


202


preferably does not include a lamp ballast or transformer, thus reducing the weight of lamp housing


202


, arms


204




a,b


advantageously can be smaller in size and thus less noticeable than those arms supporting lamp housings that include such components. Arms


204




a,b


are therefore less distracting.




Second ends


212




a,b


of arms


204




a,b


can each be mounted to, for example, a respective shelving structure, such as a vertical post. As better seen in

FIG. 4

, second ends


212




a,b


preferably include notched-tabs


426


and


428


. Notched-tabs


426


and


428


are sized and spaced such that they can be inserted and secured within vertical elongated holes common in vertical posts of many shelving systems and other structures. For example, second ends


212




a,b


can be mounted to a workstation cubicle having such elongated holes. Advantageously, second ends


212




a,b


can be mounted without tools or fasteners, thus simplifying and shortening the installation process.




Second ends


212




a,b


each includes at least one hole


430


through which electrical wiring can pass, or through which a nipple connector or other known fitting can be installed to permit electrical wiring to pass, for example, between adjacent wireway enclosures of adjacent luminaires. Alternatively, arms


204




a,b


can be provided with knockouts. As is known, a knockout is a portion of a surface that can be readily removed with usually one or more tools to provide a hole.




At least one arm


204




a,b


preferably has a double-bend trough


532


preferably running along the inside bottom of the arm, as best seen in FIG.


5


. Trough


532


inconspicuously carries electrical wiring between wireway enclosure


206


and lamp housing


202


. Alternatively, other supporting structures can be used. For example, hook-like structures periodically spaced along the inside of one or both arms


204




a,b


can be used to carry wiring between enclosure


206


and lamp housing


202


.




Trough


532


preferably is also used to support wireway enclosure


206


. As shown in

FIG. 6

, enclosure


206


preferably has a tab


634


at each longitudinal end that rests inside trough


532


when enclosure


206


is positioned between arms


204




a,b


. Alternatively, other support structures on arms


204




a,b


can be used to support enclosure


206


between arms


204




a,b


. For example, a simple ledge-like structure extending outward from inside an arm


204




a,b


at second end


212




a,b


can be used to support a longitudinal end of enclosure


206


.




While shown in

FIGS. 1 and 2

to be generally horizontal and parallel to display shelving and displayed objects when installed, arms


104




a-d


and


204




a,b


alternatively can be installed such that they are angled upward or downward with respect to the display shelving or displayed objects.




Referring to

FIGS. 6 and 7

, wireway enclosure


206


preferably is rectangular (alternatively, other cross-sectional shapes can be used). Preferably, extruded aluminum is used to fabricate enclosure


206


, but sheet metal or other appropriate materials can be used instead. Enclosure


206


has a preferably removable front cover


636


and a preferably removable sideplate


638


at each longitudinal end of enclosure


206


(a second preferably removable sideplate


638


is on the longitudinal end of enclosure


206


opposite that shown in FIGS.


6


and


7


). Sideplate


638


is attached to enclosure


206


preferably with four screws


644


screwed into respective extruded screw holes or tracks


646


. Extruded screw holes


646


advantageously permit long lengths of enclosure


206


to be fabricated, which can then be cut to specified lengths, each cut length having screw holes


646


immediately available. Alternatively, other known methods of attaching sideplate


638


to enclosure


206


can be used. For example, tabs having screw holes at each corner of each longitudinal end of enclosure


206


can be used.




Sideplate


638


includes at least one hole


648


through which electrical wiring can pass, or through which a nipple connector or other known fitting can be installed to permit electrical wiring to pass, for example, between adjacent wireway enclosures of adjacent luminaires. Alternatively, sideplate


638


can be provided with one or more knockouts. Hole


648


can be aligned with hole


430


in an adjacent arm


204




a,b


. Installation of nipple connectors or other known fittings through adjacent pairs of holes


648


and


430


preferably aligns adjacent enclosures.




Removable front cover


636


permits access to the interior of the wireway enclosure. This facilitates installation and connection of electrical components and wiring. Alternatively, or in addition to front cover


636


, one or more other sides (e.g., top cover


642


) can be removable. Front cover


636


is fastened to wireway enclosure


206


preferably with thumbscrews


850


screwed into threaded standoffs


852


, as shown in FIG.


8


. Alternatively, other known methods of removably attaching front cover


636


to enclosure


206


can be used (e.g., hinges, friction fit, and tabs with screw holes).




Wireway enclosure


206


is dimensioned to enclose therein electrical wiring and at least one electrical component, such as a lamp ballast or transformer. An individual luminaire or the first luminaire of a row of luminaires can be wired with either “hardwire” or “softwire.” Hardwire usually refers to relatively permanent insulated wires in either a flexible or rigid metal conduit. Softwire usually refers to a flexible electric cord such as that with a plug for insertion into an electrical outlet. Softwire is preferable for temporary display lighting in which portability without tools is advantageous.




Wireway enclosure


206


provides display lighting system


100


with increased wiring flexibility, advantageously permitting rows of luminaires


200


to be easily wired. For example, a first luminaire


200


can be connected to a nearby power source. Hardwire power conductors can then be easily run through aligned holes


430


and


648


of adjacent luminaires


200


to connect power to those adjacent luminaires. Furthermore, if advantageous, ballasts or transformers for several adjacent luminaires


200


can be placed in a single enclosure


206


from which electrical wiring can then be run to connect to lampholders in the other luminaires. Removable front cover


636


provides easy access to the interior of each wireway enclosure


206


, further facilitating electrical connections.




Moreover, wireway enclosure


206


conveniently provides a wireway for other wiring and any necessary barrier elements (barrier elements separate wires of different systems from each other). For example, power conductors from another circuit can be run through adjacent enclosures


206


to provide electrical outlets along a row of luminaires. Similarly, emergency lighting circuits, telephone lines, computer lines, burglar alarm wiring, and closed-circuit video lines can be easily, conveniently, and inconspicuously run through wireway enclosures, simplifying electrical connections of other equipment.




Luminaire


200


installs easily in several ways. For example, luminaire


200


can be shipped fully assembled, or can be assembled at a job site, and then simply mounted without tools to a shelving structure. Alternatively, arms


204




a,b


can be mounted to a shelving structure, wireway enclosure


206


can be placed between arms


204




a,b


at second ends


212




a,b


, and lamp housing


202


can then be attached to arms


204




a,b


at first ends


210




a,b


. Or still further, arms


204




a,b


can be attached to lamp housing


202


and then mounted to a shelving structure, and wireway enclosure


206


can then be dropped in place between arms


204




a,b


at second ends


212




a,b


. Electrical connections can then be made by removing front cover


636


. Power can usually be coupled via conductors in flexible or rigid conduits brought up to luminaire


200


through or adjacent to vertical shelving posts.





FIG. 9

shows a second preferred embodiment of a luminaire of a display lighting system in accordance with the invention. Luminaire


900


includes wireway enclosure


906


, shown without a front cover and sideplates, that mounts to a structure (e.g., a wall) located preferably near display shelving or other area or object to be illuminated. Enclosure


906


preferably includes a plurality of predrilled holes


962


in back cover


964


through which preferably a plurality of screws


966


are screwed into anchors set in the structure. The number of screws


966


and location of holes


962


primarily depend on the strength of the material used to fabricate enclosure


906


. For example, thinner gauge material will likely require at least one screw and screw hole positioned closer to each longitudinal end of enclosure


906


, as well as, perhaps, one or more additional screws and screw holes there between, to prevent torsional twisting of enclosure


906


when arms


904




a,b


are attached. Alternatively, other known methods of mounting enclosure


906


to a structure can be used. For example, enclosure


906


can have notched-tabs (the same as or similar to the notched-tabs of arms


204




a,b


) that can be inserted and secured within elongated holes.




Enclosure


906


preferably does not include sideplates. Arms


904




a,b


(arm


904




a


is not shown for clarity) are attached directly to the longitudinal ends of enclosure


906


with four screws


944


(not shown) screwed into extruded screw holes or tracks


946


(similar to the manner in which sideplate


638


attaches to enclosure


206


). Arms


904




a,b


are otherwise similar to arms


204




a,b


and their alternative embodiments. For example, arms


904




a,b


have holes


430


and at least one trough


532


, and attach to lamp housing


202


in the same manner as arms


204




a,b


. Arms


904




a,b


may also have notched-tabs


426


and


428


.




Similar to luminaire


200


, luminaire


900


also installs easily in several ways. For example, luminaire


900


can be shipped fully assembled, or can be assembled at a job site, and then mounted to a structure. Alternatively, wireway enclosure


906


can be mounted to a structure (e.g., a wall), arms


904




a,b


can be attached, and then lamp housing


202


can be attached to arms


904




a,b


. Or further still, arms


904




a,b


can be attached to enclosure


906


, the assembly of enclosure


906


and arms


904




a,b


can be mounted to a structure, and then lamp housing


202


can be attached to arms


904




a,b.






Optional uplight unit


208


provides uplighting and mounts preferably on top of wireway enclosure


206


or


906


. As shown in

FIG. 5

, uptight unit


208


includes a reflector


554


, at least one lampholder


556


, and a preferably fluorescent lamp


560


. Alternatively, one or more incandescent lamps can be used instead of a fluorescent lamp. Lampholder


556


can be mounted directly to a wiring enclosure as shown in

FIG. 5

, or alternatively, can be preferably mounted to a mounting bracket


658


, which is mounted to a wiring enclosure as shown in FIG.


6


.




Reflector


554


preferably prevents direct viewing of lamp


560


and reflects emitted light generally upward. As shown in

FIG. 5

, reflector


554


is one-sided and can be used, for example, with a luminaire mounted to a wall or back-to-back with another luminaire also having an uptight unit


208


. Alternatively, reflector


554


can be two-sided, as shown in

FIGS. 8 and 10

, and can be used, for example, with a luminaire mounted back-to-back with another luminaire having no uplighting. Still further, a luminaire mounted to a wall can have a two-sided reflector


554


that distributes uplighting asymmetrically. The side of reflector


554


closest to the wall is oriented substantially straight up while the other reflector side is flared out as shown in FIG.


5


.





FIG. 10

shows luminaire


200


with an optional accent lighting unit


1070


in accordance with the invention. Although shown with luminaire


200


, optional accent lighting unit


1070


can also be used with luminaire


900


. Accent lighting unit


1070


directs accent lighting to a particular display area or displayed object, and preferably is a low voltage device. A step-down transformer (not shown) coupled to unit


1070


preferably is located in wireway enclosure


206


.




As shown in

FIG. 11

, accent lighting unit


1070


includes a preferably stainless steel spring clip bracket


1172


that clips on to lamp housing


202


across the light-emitting side of housing


202


. An accent lamp housing


1174


is attached to bracket


1172


. Housing


1174


preferably is cylindrical, but alternatively can be of other shapes (e.g., rectangular, oval, and hexagonal). Accent lighting unit


1070


preferably includes an MR-16-type lamp


1176


attached to lampholder


1178


. Alternatively, other types of lamps


1176


can be used. Lamp


1176


preferably is held in place by a gimbal-ring mechanism


1180


, which is attached to housing


1174


. Gimbal-ring mechanism


1180


(known in the art) permits lamp


1176


to pivot preferably about more than one axis. Alternatively, lamp


1176


can be fixedly held in place directly by housing


1174


.





FIG. 12

shows another preferred embodiment of a wireway enclosure in accordance with the invention. Wireway enclosure


1206


, shown attached to or resting on arms


1204




a,b


, has two sideplates


1238




a,b


, a first one-piece longitudinal portion including an integrally-formed top


1242


and front


1236


, and a second one-piece longitudinal portion including an integrally-formed back and bottom. Top


1242


and front


1236


and the back and bottom of enclosure


1206


are preferably formed by an extrusion process, and are preferably extruded aluminum. Together, top


1242


and front


1236


, the back and bottom, and sideplates


1238




a,b


form an enclosure having a cavity therein. The enclosure is dimensioned to enclose and substantially conceal from view at least one ballast or transformer and luminaire wiring and preferably other components and other wiring. The longitudinal length of enclosure


1206


can be fabricated to substantially equal a lighting unit held between arms


1204




a,b


. Such a lighting unit can be the same as or similar to lamp housing


202


and includes at least one lampholder and a lamp reflector. For example, enclosure lengths of about 2 feet to about 10 feet can be made. Optionally, top


1242


includes a notch or hole


1282


that can be used with luminaires having, for example, a plug and cord.





FIG. 13

shows still another preferred embodiment of a wireway enclosure in accordance with the invention. Wireway enclosure


1306


, which preferably includes all the characteristics of wireway enclosure


1206


, includes lighting unit


1308


mounted on top


1342


. Lighting unit


1308


preferably provides uplighting and includes at least one lampholder


1356


and lamp reflector


1354


.





FIG. 14

shows a portion of enclosure


1206


without sideplate


1238


. Top


1242


and front


1236


are integrally formed as a single piece and form a substantially 90° angle between them. Back


1464


and bottom


1484


are also integrally formed as a single piece and also form a substantially 90° angle between them. Top


1242


and front


1236


are longitudinally shorter than back


1464


and bottom


1484


in order to accommodate the embodiment of sideplate


1238


described below. Front


1236


is hinged to bottom


1484


at hinge


1486


, and top


1242


is removably attachable to back


1464


with clip


1488


. Enclosure


1206


and


1306


each have at least two clips


1488


, one positioned near each longitudinal end of the enclosure. Alternatively, other types of fasteners or clips can be used to removably attach top


1242


to back


1464


. Hinge


1486


allows top


1242


and front


1236


to hinge forward in the direction of arrow


1490


to provide access to the interior of the enclosure. Hinge


1486


is designed such that wires will not be pinched or damaged as the top and front piece is hinged open and closed.




Enclosure


1206


also preferably includes several screw tracks


1446


. Screw tracks


1446


are operative to receive and hold fasteners such as screws, and can be used to attach lighting components such as ballasts or transformers to the inside of the enclosure. Front


1236


preferably has a screw track


1446




a


running longitudinally inside of enclosure


1206


. Screw track


1446




a


preferably runs the entire longitudinal length of front


1236


. Back


1464


also preferably has a screw track


1446




b


running longitudinally inside of enclosure


1206


, which also preferably runs the entire longitudinal length of back


1464


. Preferably, screw tracks


1446




a


and b run parallel to each other and to top


1242


. Back


1464


preferably has a second screw track


1446




c


running longitudinally along its top edge on the outside of enclosure


1206


. As shown, this screw track can be used to secure screws holding clips


1488


, among other things. Screw track


1446




c


also preferably runs the entire length of back


1464


. Top


1242


preferably has a screw track


1446




d


running longitudinally on the outside of enclosure


1206


, which preferably runs through the entire longitudinal length of top


1242


.




Either or both screw tracks


1446




c


and d can be used to mount lighting unit


1308


to top


1242


, thus transforming enclosure


1206


into enclosure


1306


. This is advantageous because an enclosure


1206


can easily be converted to enclosure


1306


in the field after enclosure


1206


has been installed.





FIG. 15

shows an exploded view of a portion of enclosure


1306


with top


1342


and front


1336


hinged open to provide easy access to the inside of the enclosure. As shown, a ballast


1592


can be enclosed inside enclosure


1306


using screw track


1446




b


. Lighting unit


1308


can be mounted to top


1342


by using fasteners


1544


(e.g., screws) secured to screw track


1446




d


. Lighting unit


1308


can optionally include a specular insert


1594


for those applications in which, for example, lighting unit


1308


involves non-white surfaces.





FIG. 16

shows sideplate


1238


in accordance with the invention. Sideplate


1238


can be used with either enclosure


1206


or


1306


and is dimensioned to cover the opening at each longitudinal end of the enclosure formed by the top and front and the back and bottom. Sideplate


1238


can be fabricated from stamped and bent sheet metal or from a zinc or aluminum die casting, and has a preferably flat face


1696


which is substantially perpendicular to the top, front, back, and bottom of the enclosure. Flat face


1696


allows adjacent enclosures to butt against each other without noticeable gaps.




Sideplate


1238


preferably has at least one hole


1648


through which electrical wiring can pass, or through which a nipple connector or other known fitting can be installed to permit electrical wiring to pass, for example, between adjacent wireway enclosures. Alternatively, a knockout can be used in place of hole


1648


. Hole


1648


is preferably aligned with hole


430


in an adjacent arm


204




a,b


. Installation of nipple connectors or other known fittings through adjacent pairs of holes


1648


and


430


preferably aligns adjacent enclosures.




Sideplate


1238


preferably also includes top tab


1697


and front tab


1698


. When the sideplate is attached to the top, front, back, and bottom of the enclosure, tabs


1697


and


1698


are preferably flush with the top and front of the enclosure, respectively. Front tab


1698


preferably has a cutout


1699


that forms a hole with the front of the enclosure to allow wiring to pass between the inside of the enclosure and, for example, a lamp housing. The wiring can be routed along, for example, an arm attached to both the enclosure and the housing, as described earlier. A tab


1634


similar to or the same as tab


634


is preferably also provided with sideplate


1238


.




Sideplate


1238


is preferably fastened to back


1464


and bottom


1484


with fasteners


1644


(e.g., the three screws shown in FIG.


16


). Alternatively, sideplate


1238


can be fabricated with additional tabs along its back and bottom (not shown) to be friction fit over the side edges of the bottom and back of the enclosure.





FIG. 17

shows a portion of enclosure


1306


and an arm


1704


. Note the substantially flush fit of tabs


1697


and


1698


with top


1342


and front


1336


, respectively. Also note the hole formed by cutout


1699


that can be used to route wire inconspicuously to and from the enclosure along arm


1704


.




Although shown as generally rectangular in shape, wireway enclosures of the invention can be of other shapes, such as, for example, cylindrical, triangular, pentagonal, and so on, and need not be necessarily longitudinal.




Also, although sideplate


1238


is shown, wireway enclosures of the invention can have other types of sidecovers to enclose or cover the open longitudinal ends of the enclosures formed by the first and second portions (e.g., the top and front and the back and bottom). For example, alternative to flat faces, sidecovers can have curved or rounded faces. Further, they need not have top and front tabs


1697


and


1698


, in which case the first portion (e.g., the top and front) of the enclosure is preferably the same longitudinal length as the second portion (e.g., the back and bottom) of the enclosure.




Thus it is seen that a display lighting system is provided that assembles and installs easily, and more completely illuminates the vertical face of displayed objects. One skilled in the art will appreciate that the present invention can be practiced by other than the described embodiments, which are presented for purposes of illustration and not of limitation, and the present invention is limited only by the claims which follow.



Claims
  • 1. A wireway enclosure for a lighting system, said enclosure comprising:a longitudinal first portion; a longitudinal second portion hinged to said first portion wherein said first and second portions form an enclosed longitudinal structure having two open ends in a first hinged position; and first and second sidecovers, each said sidecover dimensioned to cover a respective said open and; wherein: said first and second portions and said first and second sidecovers together form an enclosure having a cavity therein; said first and second portions provide access to said cavity in a second hinged position; said first portion has a screw track running longitudinally inside of said enclosure; end said second portion has a screw track running longitudinally inside of said enclosure.
  • 2. The enclosure of claim 1 wherein said enclosure is substantially rectangular.
  • 3. The enclosure of claim 1 wherein said enclosure is substantially cylindrical.
  • 4. The enclosure of claim 1 wherein said first and second portions are formed by an extrusion process.
  • 5. The enclosure of claim 1 wherein said first portion is longitudinally shorter than said second portion.
  • 6. The enclosure of claim 1 wherein said first portion forms a top and a front of said enclosure, said top and said front forming a substantially 90° angle between them.
  • 7. The enclosure of claim 1 wherein said second portion forms a bottom and a back of said enclosure, said bottom and said back forming a substantially 90° angle between them.
  • 8. The enclosure of claim 1 wherein said first portion has a screw track running longitudinally on the outside of said enclosure.
  • 9. The enclosure of claim 1 wherein said first portion has a lighting unit mounted thereon on the outside of said enclosure, said lighting unit comprising at least one lampholder and a lamp reflector.
  • 10. The enclosure of claim 1 wherein said first and second sidecovers each has a hole therein through which wiring can pass.
  • 11. The enclosure of claim 1 wherein said first and second sidecovers are each fastened to a respective longitudinal end of said second portion.
  • 12. The enclosure of claim 1 wherein said sidecovers have a flat face.
  • 13. The enclosure of claim 1 wherein said sidecover have a rounded race.
  • 14. The enclosure of claim 1 wherein said enclosure has a longitudinal length substantially equal to a lighting unit to which said enclosure can be attached via first and second arms at respective longitudinal ends of said enclosure, and lighting unit comprising at least on a lampholder and a lamp reflector.
  • 15. A wireway enclosure for a lighting system, said enclosure comprising:one-piece top and front; a one-piece bottom and back, said bottom hinged to said front and said top removably attachable to said back; and first and second sideplates; wherein: said top and front, said bottom and back, and said first and second sideplates together form an enclosure having a cavity therein; said first sideplate encloses a longitudinal end of said enclosure and said second sideplate encloses the opposite longitudinal end of said enclosure, said first and second sideplates substantially perpendicular to said top and front and to said bottom and back, said top and front hinge forward to provide access to the inside of said enclosure; and said back and said front each has a screw track running longitudinally inside of said enclosure, said back and said front screw tracks are each operative to receive and hold fasteners.
  • 16. The enclosure of claim 15 further comprising a lighting unit mounted on said top on the outside of said enclosure, said lighting unit comprising a least one lampholder and a lamp reflector.
  • 17. The enclosure of claim 15 wherein said top has a screw track running longitudinally on the outside of said enclosure.
  • 18. The enclosure of claim 17 wherein said top screw track runs through substantially the entire longitudinal length of said top.
  • 19. The enclosure of claim 17 further comprising a lighting unit fastened to said top screw track via fasteners, said lighting unit comprising at least one lampholder and a lamp reflector.
  • 20. The enclosure of claim 15 wherein said back and front screw tracks run substantially parallel to each other and to said top.
  • 21. The enclosure of claim 15 wherein said back has a screw track running longitudinally along its top edge on the outside of said enclosure.
  • 22. The enclosure of claim 15 whereinsaid back screw track runs through substantially the entire longitudinal length of said back; and and front screw track run, through substantially the entire longitudinal length of said front.
  • 23. The enclosure of claim 15 wherein said top and front and said bottom and back are each formed by an extrusion process.
  • 24. The enclosure of claim 15 wherein said top and front and suit bottom and back are each formed from extruded aluminum.
  • 25. The enclosure of claim 15 wherein said first and second sideplate each has a hole therein through which wiring can pass.
  • 26. The enclosure of claim 15 wherein said first and second sideplates has a knockout therein removable to form a hole through which wiring can pass.
  • 27. The enclosure of claim 15 wherein said first and second sideplates are each attached to said bottom and back via fasteners.
  • 28. The enclosure of claim 15 wherein said first and second sideplates are dimensioned to be friction fit over longitudinal side of said bottom and back.
  • 29. The enclosure of claim 15 wherein said fasteners comprise screws.
  • 30. The enclosure of claim 15 wherein said first and second sideplates each have a front tab adjacent to and substantially flush with said front, said front tab having a cutout for routing wiring there through.
  • 31. The enclosure of claim 15 wherein said enclosure is dimensioned to enclose and substantially conceal from view at least one ballast or transformer and at least luminaire wiring.
  • 32. A lighting system comprising:a lamp housing comprising: first and second endplates, a reflector attached to said first and second endplates, and at least one lampholder attached to said reflector; an enclosure comprising: a longitudinal first portion, a longitudinal second portion hinged to said first portion, and first and second sidecovers, said first and second portions and said first and second sidecovers together forming an enclosure having a cavity dimensioned to enclose therein wiring and at least one ballast or transformer, said first portion hingeable forward to provide access to said cavity; and first and second arms each having first and second ends, each said arm attached at said first end to a respective one of said first and second endplates and attached at said second end to a respective one of said first and second sidecovers.
  • 33. The system of claim 32 wherein:said first and second arms each has at least one hole at said second end through which wiring can pass; and said first and second sidecovers each has at least one hole through which said wiring can pass, each said sidecover hole aligned with said hole in said respective second end.
  • 34. The system of claim 32 further comprising a second said enclosure, said enclosure further comprising a connector installed between said two enclosures, said connector allowing wiring from one said enclosure to pass through to the other said enclosure.
  • 35. The system of claim 34 wherein installation of said connector aligns said two enclosures longitudinally.
  • 36. A display lighting system comprising at least one luminaire, said luminaire comprising:a lamp housing comprising a reflector, said lamp housing having two sides opposite each other; first and second arms each having first and second ends, each said arm attached at said first end to a respective side of said lamp housing; and an enclosure positioned between said first and second arms adjacent said second ends, said enclosure dimensioned to enclosure therein electrical wiring and at least one electrical component selected front the group consisting of a ballast and a transformer.
  • 37. The system of claim 36 wherein said sides of said lamp housing each comprise an endplate, said reflector attached to unit endplates.
  • 38. The system of claim 36 wherein said lamp housing further comprises a lampholder attached to said reflector.
  • 39. The system of claim 36 wherein said lamp housing further comprises a lampholder attached to one of said endplates.
  • 40. The system of claim 31 wherein said enclosure comprises:a longitudinal first portion; and a longitudinal second portion hinged to said first portion wherein: in a first hinged position, said first and second portions form an enclosed longitudinal structure; and in a second hinged position, said first and second portions provide access to said enclosure's interior.
  • 41. The system of claim 40 wherein said enclosure has two open ends in both said first and second hinged positions and further comprises first and second sidecovers, each sidecover dimensioned to cover a respective said open end.
  • 42. The system of claim 40 wherein:said first portion has a screw track running longitudinally inside of said enclosure; and said second portion has a screw track running longitudinally inside of said enclosure.
  • 43. A lighting wet in comprising two luminaires, each said luminaire comprising:a lamp housing comprising a reflector, said lamp housing having two sides opposite each other; first and second arms each having first and second ends, each said arm attached at said first and to a respective side of said lamp housing, each said first end having a boss toward said lamp housing; and an enclosure positioned between said first and second arms adjacent said second ends; wherein: said two luminaires are positioned side by side such that said first arm of one luminaire is adjacent said second arm of said other luminaire substantially along the entire lengths of said first and second arms.
  • 44. The system of claim 43 wherein said boss provides screw head clearance between said arms and said lamp housing.
  • 45. The system of claim 41 wherein said boss' allows the outer surfaces of said first arm of said one luminaire and said second arm of said other luminaire to be positioned side by mid, along their entire lengths without interference from fasteners.
  • 46. The system of claim 43 wherein said first arm of said one luminaire is in contact with said second arm at said other luminaire substantially along the entire lengths of said first and second arms.
  • 47. The system of claim 43 wherein said lamp housing is rotatable about an axis perpendicular to said first and second arms.
  • 48. The system of claim 43 wherein said enclosure is in contact with said first and second arms at said second ends.
  • 49. The system of claim 43 wherein said enclosure comprises:a first portion; and a second hinged to said portion, said second portion forming an enclosed structure in a first hinged position and providing access to said enclosure's interior in a second hinged position.
  • 50. The system of claim 43 wherein:said first arm of said one luminaire is in contact with said second arm of said other luminaire.
CROSS REFERENCE TO RELATED APPLICATION

This is a continuation-in-part of commonly assigned U.S. patent application Ser. No. 09/922,957, filed Aug. 6, 2001, now U.S. Pat. No. 6,431,721, which is incorporated by reference herein in its entirety.

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Continuation in Parts (1)
Number Date Country
Parent 09/922957 Aug 2001 US
Child 10/174211 US