The present disclosure relates to a wiring member.
JP 2016-91731A discloses a harness for housing an ABS sensor cable and a parking brake cable in a sheath. With the harness disclosed in JP 2016-91731A, a plurality of undercarriage electric wires that connect a vehicle body-side device and a wheel-side device to each other can be collectively handled.
There is demand for making it easier to collectively handle a large number of electric wires in an undercarriage wiring member for a vehicle.
Therefore, the present disclosure aims to provide a technology for making it easier to collectively handle a large number of electric wires in an undercarriage wiring member for a vehicle.
A wiring member according to the present disclosure is an undercarriage wiring member that connects a vehicle body-side device and a wheel-side device to each other, the wiring member including: a first electric wire group; a second electric wire group that extends along the first electric wire group at least in a certain section; and a plurality of holding members each including a first holding portion and a second holding portion, wherein each of the plurality of holding members holds the first electric wire group in the first holding portion, and the second electric wire group in the second holding portion, and the plurality of holding members are provided at intervals along a path of a parallel section in which the first electric wire group and the second electric wire group are parallel with each other.
The present disclosure makes it easier to collectively handle a large number of electric wires in an undercarriage wiring member for a vehicle.
First, embodiments of the present disclosure will be listed and described.
A wiring member according to the present disclosure is as follows.
An undercarriage wiring member according to a first aspect connects a vehicle body-side device and a wheel-side device to each other, the wiring member includes: a first electric wire group; a second electric wire group that extends along the first electric wire group at least in a certain section; and a plurality of holding members each including a first holding portion and a second holding portion, wherein each of the plurality of holding members holds the first electric wire group in the first holding portion, and the second electric wire group in the second holding portion, and the plurality of holding members are provided at intervals along a path of a parallel section in which the first electric wire group and the second electric wire group are parallel with each other. As a result of a plurality of holding members are provided at intervals along the path of the parallel section to hold the first electric wire group and the second electric wire group, which makes it easier to collectively handle a large number of electric wires in the undercarriage wiring member for a vehicle.
In a second aspect, the wiring member according to the first aspect, the plurality of holding members may be insert-molded members into which the first electric wire group and the second electric wire group are inserted. With this configuration, it is easier to match the shape of each holding member with the shapes of the first electric wire group and the second electric wire group.
In a third aspect, the wiring member according to the first and second aspect may further include a vehicle attachment portion that is provided on at least one of the plurality of holding members. With this configuration, the wiring member can be fixed to the vehicle at the position of at least one holding member.
In a fourth aspect, the wiring member according to any one of the first to the third aspects, the first holding portion and the second holding portion may hold the first electric wire group and the second electric wire group with an interval therebetween in a parallel direction. With this configuration, the first electric wire group and the second electric wire group are prevented from rubbing against each other.
In a fifth aspect, the wiring member according to any one of the first to the fourth aspects, the first electric wire group and the second electric wire group may each be a cable that includes a plurality of coated electric wires and a sheath that covers the plurality of coated electric wires. With this configuration, when attaching the holding members to the first electric wire group and the second electric wire group, it is easier to handle the first electric wire group and the second electric wire group.
Specific examples of a wiring member according to the present disclosure will be described with reference to the drawings. Note that the present disclosure is not limited to these examples, but is shown by the scope of claims, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.
The following describes a wiring member according to the first embodiment.
The wiring member 10 is an undercarriage wiring member 10 for a vehicle. The wiring member 10 connects a vehicle body-side device and a wheel-side device in the vehicle. One end portion of the wiring member 10 in the lengthwise direction thereof is connected to the vehicle body-side device. The other end portion of the wiring member 10 in the lengthwise direction thereof is connected to the wheel-side device. The wiring member 10 includes a first electric wire group G1, a second electric wire group G2, and a plurality of holding members 30. The second electric wire group G2 extends along the first electric wire group G1 at least in a certain section. The wiring member 10 further includes a vehicle attachment portion 40.
The first electric wire group G1 includes one or more electric wires. The second electric wire group G2 includes one or more electric wires. In this example, the first electric wire group G1 includes four electric wires 11, 12, 13, and 14, and the second electric wire group G2 includes two electric wires 15 and 16. As shown in
In the electric wire groups G1 and G2 including the plurality of electric wires 11, 12, 13, 14, 15, and 16, the plurality of electric wires 11, 12, 13, 14, 15, and 16 may be bundled. The member that bundles the plurality of electric wires 11, 12, 13, 14, 15, and 16 is not particularly limited, and may be a binding member such as a piece of adhesive tape or a zip tie, or a sheath. In this example, the plurality of electric wires 11, 12, 13, 14, 15, and 16 are bundled by sheaths 17, 18, and 19.
The first electric wire group G1 employs a cable (also referred to as a multi-core electric wire) that includes a plurality of coated electric wires and a sheath that covers the plurality of coated electric wires. Specifically, a sheath 17 is provided around the electric wires 13 and 14 so as to form a cable 20. A sheath 18 is provided around the electric wires 11 and 12 and the cable 20 so as to form a cable 21. The first electric wire group G1 includes a section that is constituted by the cable 21.
The second electric wire group G2 also employs a cable that includes a plurality of coated electric wires and a sheath that covers the plurality of coated electric wires. Specifically, a sheath 19 is provided around the electric wires 15 and 16 so as to form a cable 22. The second electric wire group G2 includes a section that is constituted by the cable 22. A parallel section in which the first electric wire group G1 and the second electric wire group G2 are parallel with each other is provided at the section in which the first electric wire group G1 and the second electric wire group G2 are constituted by the cables 21 and 22, respectively.
End portions of the plurality of electric wires 11, 12, 13, 14, 15, and 16 are connected to a vehicle body-side device such as an ECU (Electronic Control Unit). The end portions of the plurality of electric wires 11, 12, 13, 14, 15, and 16 may be connected to the same vehicle body-side device or different vehicle body-side devices. In the example shown in
The opposite end portions of the plurality of electric wires 11, 12, 13, 14, 15, and 16 are connected to a wheel-side device. Examples of such a wheel-side device include actuator-type devices such as an EPB (Electric Parking Brake) and an EMB (Electromechanical Brake), and sensor-type devices such as a wheel speed sensor for an ABS (Antilock Brake System). The plurality of electric wires 11, 12, 13, 14, 15, and 16 may be used as power lines or signal lines (communication lines). Power lines are electric wires for driving actuator-type devices. Signal lines are electric wires for transmitting, for example, a device control signal or a signal related to the result of a measurement performed by a sensor-type device. Generally, the value of currents flowing through power lines is larger than the value of currents flowing through signal lines, and therefore the diameter of power lines is larger than the diameter of signal lines. For example, the electric wires 11 and 12 are power lines. The opposite end portions of the electric wires 11 and 12 are housed in the same connector housing so as to form a single connector C2. The connector C2 is connected to an EPB. The electric wires 13 and 14 are signal lines. The opposite end portions of the electric wires 13 and 14 are housed in the same connector housing so as to form a single connector C3. The connector C3 is connected to a sensor head of an ABS sensor (a wheel speed sensor). The electric wires 15 and 16 are signal lines. The opposite end portions of the electric wires 15 and 16 are housed in the same connector housing so as to form a single connector C4. The connector C4 is connected to a sensor other than the wheel speed sensor.
In the present description, electric wires for one wheel-side device are regarded as a single electric wire set. A plurality of electric wire sets are divided into a plurality of electric wire groups. The electric wire groups G1 and G2 each include one or more electric wire sets. The number of electric wire sets is greater than the number of electric wire groups. In this case, there is at least one electric wire group that includes a plurality of electric wire sets. In the example shown in
One end portion of the wiring member 10 in the lengthwise direction thereof is located in the interior of the vehicle. The opposite end portion of the wiring member 10 in the lengthwise direction thereof is located on the exterior of the vehicle. Therefore, the wiring member 10 includes an intermediate portion that passes through the boundary between the interior and exterior areas. Usually, the boundary between the interior and exterior of the vehicle is a vehicle body panel. Through holes are formed in the vehicle body panel. The wiring member 10 is passed between the interior and exterior of the vehicle through the through holes. Grommets or the like (not shown) are provided on the portions of the wiring member 10 that pass through the through holes. The parallel section of the first electric wire group G1 and the second electric wire group G2 is provided at least in the outdoor area.
The plurality of holding members 30 each include a first holding portion 32 and a second holding portion 33. Each of the plurality of holding members 30 holds the first electric wire group G1 in the first holding portion 32, and the second electric wire group G2 in the second holding portion 33. The holding members 30 are not members consisting of a single piece of tape. Cases in which the holding members 30 are members consisting of a single piece of tape are excluded. Although three holding members 30 are provided in this example, the number of holding members 30 is not limited to three. The number of holding members 30 may be two, or four or more.
Each of the holding members 30 includes a main body 31. The main body 31 is constituted by two semi-cylindrical portions and a coupling portion that connects the semi-cylindrical portions. The two semi-cylindrical portions are sized according to the thickness of the first electric wire group G1 and the second electric wire group G2 (the thickness of the cables 21 and 22 in this example). One of the two semi-cylindrical portions covers the cable 21 and the other covers the cable 22. The two semi-cylindrical portions have the same wall thickness. Therefore, the diameter of the semi-cylindrical portion that covers the cable 21 is larger than the diameter of the semi-cylindrical portion that covers the cable 22. The two semi-cylindrical portions do not necessarily have to be formed in sizes corresponding to the thickness of the cables 21 and 22, respectively. For example, even if the cables 21 and 22 have different thicknesses, the two semi-cylindrical portions may have the same size. The outer surface of the coupling portion is a flat surface. Therefore, as shown in
The first electric wire group G1 and the second electric wire group G2 pass through the main body 31. Therefore, it can be considered that through holes are formed in the main body 31. The portions in which through holes are formed are the holding portions. In this example, a first through hole 32h and a second through hole 33h are formed in the main body 31. The first electric wire group G1 passes through the first through hole 32h. The portion in which the first through hole 32h is formed is the first holding portion 32. The second electric wire group G2 passes through the second through hole 33h. The portion in which the second through hole 33h is formed is the second holding portion 33.
The plurality of holding members 30 are insert-molded members into which the first electric wire group G1 and the second electric wire group G2 are inserted. The holding members 30 are made of a resin such as polyurethane. The inner surface of the main body 31 of each holding member 30 (the circumferential surfaces of the through holes 32h and 33h) and the outer surfaces of the electric wire groups G1 and G2 (the outer surfaces of the sheaths 18 and 19 in this example) are in surface contact with each other. The inner surface of the main body 31 of each holding member 30 and the outer surfaces of the electric wire groups G1 and G2 may or may not be joined. Whether or not they are to be joined is determined based on the combination of the material of each holding member 30 and the material of the outermost layers of the electric wire groups G1 and G2 (the sheaths 18 and 19 in this example), and the molding conditions such as the melting temperature of the resin material when each holding member 30 is molded.
Each holding member 30 may be rigid to the extent of being bendable. The first electric wire group G1 and the second electric wire group G2 may be bendable at the position of each holding member 30. Each holding member 30 may be rigid to the extent of being unbendable. The first electric wire group G1 and the second electric wire group G2 may be unbendable at the position of each holding member 30.
The dimension of each holding member 30 in the lengthwise direction of the first electric wire group G1 and the second electric wire group G2 (hereinafter referred to as a thickness dimension) is not particularly limited. For example, the thickness dimension of each holding member 30 may be 15 mm or more. Also, for example, the thickness dimension of each holding member 30 may be 30 mm or less.
The first holding portion 32 and the second holding portion 33 hold the first electric wire group G1 and the second electric wire group G2 with an interval therebetween in the parallel direction. Such an interval (hereinafter referred to as a first interval) is the interval between the closest portions of the first electric wire group G1 and the second electric wire group G2, and is an interval between the outer surfaces of the sheaths 18 and 19 in the example shown in
The plurality of holding members 30 are provided at intervals along a path of the parallel section of the first electric wire group G1 and the second electric wire group G2. Such an interval (hereinafter referred to as a second interval) is the interval between the closest portions of holding members in a state where short electric wire groups are stretched in a straight line. In the example shown in
The vehicle attachment portion 40 is provided on at least one of the plurality of holding members 30. In this example, a holding member 30A of the plurality of holding members 30 is not provided with the vehicle attachment portion 40. One or more holding members 30 of the plurality of holding members 30 are not provided with the vehicle attachment portion 40. All of the plurality of holding members 30 may be provided with the vehicle attachment portion 40. The vehicle attachment portion 40 may be a member molded separately from the holding members 30, such as a metal bracket. The vehicle attachment portion 40 may be made of the same material as the holding members 30 and molded integrally with the holding member 30 corresponding thereto. In the example shown in
The vehicle attachment portion 40 includes a first attachment portion 41 and a second attachment portion 42. The first attachment portion 41 is a portion that is to be attached to the holding members 30. The second attachment portion 42 is a portion that is to be attached to the vehicle. In this example, the vehicle attachment portion 40 is a metal bracket formed in an L shape by bending a plate member at an intermediate position thereof. An end portion of the metal bracket is embedded in the holding member 30 as the first attachment portion 41. The end portion of the metal bracket is an insert when the holding member 30 is molded. The opposite end portion of the metal bracket protrudes outward from the holding member 30, as the second attachment portion 42. For example, a through hole 42h is formed in the opposite end portion of the metal bracket, and is fixed to the vehicle using a nut and bolt.
In this example, the vehicle attachment portion 40 is fixed to the second member H2. Therefore, a portion of the wiring member 10 swings up and down. Therefore, the wiring member 10 is required to have flexibility to withstand swinging. If the plurality of electric wires 11, 12, 13, 14, 15, and 16 are combined in a single sheath, flexibility may deteriorate. In this example, the plurality of electric wires 11, 12, 13, 14, 15, and 16 are divided into two electric wire groups G1 and G2, and therefore a decrease in flexibility can be suppressed.
For example, a disc rotor, a sensor rotor, and the like are also attached to the wheel hub unit H. The disc rotor and the sensor rotor are attached to the first member H1 so as to rotate together with the wheel W.
A brake pad is applied to the disc rotor. The brake pad and the drive source therefor are supported by a brake caliper. The opposite end portions of the electric wires 11 and 12 for the EPB are connected to the brake caliper.
The opposite end portions of the electric wires 13 and 14 for the ABS sensor are connected to the sensor head of the wheel speed sensor. The sensor head of the wheel speed sensor may be provided integrally with the electric wires 13 and 14. The sensor head of the wheel speed sensor is positioned so as to face the sensor rotor to detect the rotation speed of the sensor rotor.
As shown in
With the wiring member 10 configured as described above, a plurality of holding members 30 are provided at intervals along the path of the parallel section to hold the first electric wire group G1 and the second electric wire group G2, which makes it easier to collectively handle a large number of electric wires 11, 12, 13, 14, 15, and 16 in the undercarriage wiring member 10 for a vehicle. As a result, it is easier to perform work to attach the electric wires 11, 12, 13, 14, 15, and 16 for a plurality of circuits to the vehicle. In addition, it is easier to route the wiring member 10 in a bent state in the section between the holding members 30. Also, it is possible to employ electric wires with a simple configuration or existing electric wires as the electric wires included in the electric wire groups (the cables 21 and 22 in this example). As a result, it is possible to suppress an increase in costs involved in integrating a large number of electric wires into one set.
Also, the plurality of holding members 30 are insert-molded members into which the first electric wire group G1 and the second electric wire group G2 are inserted. Therefore, it is easier to match the shape of the holding members 30 with the shapes of the first electric wire group G1 and the second electric wire group G2.
Also, at least one of the plurality of holding members 30 is provided with a vehicle attachment portion 40, and therefore the wiring member 10 can be fixed to the vehicle at the position of at least one holding member 30.
Also, the first holding portion 32 and the second holding portion 33 hold the first electric wire group G1 and the second electric wire group G2 with an interval therebetween in the parallel direction. Therefore, the first electric wire group G1 and the second electric wire group G2 are prevented from rubbing against each other.
Also, the first electric wire group G1 and the second electric wire group G2 are present in the form of the cables 21 and 22 in the parallel section. Therefore, when attaching the holding members 30 to the first electric wire group G1 and the second electric wire group G2, it is easier to handle the first electric wire group G1 and the second electric wire group G2.
The following describes a wiring member according to a second embodiment.
In the wiring member 110 according to the second embodiment, the shape of holding members 130 is different from the shape of the holding members 30 according to the first embodiment. The holding members 130 are molded members molded separately from the electric wire groups G1 and G2. The holding members 130 are made of resin, metal, or the like. In the example shown in
The two half-split members 34 are formed so as to be separate. The two half-split members 34 may be formed into a shape in which the half-split members 34 are coupled to each other so as to be rotatable about a hinge at one side edge.
When each holding member 130 is a molded member molded separately from the electric wire groups G1 and G2, the wiring member 110 may further include attachment maintaining portions. The attachment maintaining portions are portions for maintaining a state in which the holding member 130 is attached to the electric wire groups G1 and G2. In the example shown in
Each attachment maintaining portion may be constituted by members other than a bolt B or a nut N. For example, each attachment maintaining portion may be constituted by a locking piece and a locking recess that are molded integrally with a holding member 130. One of the two half-split members 34 is provided with a locking piece, and the other is provided with a locking recess. The locking piece is locked into the locking recess, and thus the two half-split members 34 are maintained in a combined state. Alternatively, for example, each attachment maintaining portion may be an adhesive or a piece of adhesive tape.
Although the first holding portion 132 and the second holding portion 133 are each constituted by the half-split members 34, such a configuration is not essential. The first holding portion and the second holding portion may each be constituted by a single member. For example, it is preferable that the first holding portion and the second holding portion are each provided with opening in a portion thereof in the circumferential direction, and are formed in a partial tubular shape subtending an angle larger than 180 degrees. If this is the case, the first holding portion and the second holding portion may be elastically deformable so that the openings thereof can be expanded. With this configuration, the openings are elastically deformed so as to expand, and the electric wire groups G1 and G2 are inserted into the first holding portion and the second holding portion. Thereafter, the openings are elastically restored, so that the electric wire groups G1 and G2 are held by the first holding portion and the second holding portion.
With the wiring member 110 configured as described above, the same advantageous effects as those of the wiring member 10 can be obtained as well, except the advantageous effects achieved by the fact that the holding members are insert-molded members. In the wiring member 110, the holding members 130 are not insert-molded members. Therefore, the holding members 130 that are molded separately from the electric wire groups G1 and G2 are attached to the electric wire groups G1 and G2.
Although the holding members 30 are described as being provided with the vehicle attachment portion 40, such a configuration is not essential. The holding members 30 do not necessarily have to be provided with the vehicle attachment portion 40. For example, a vehicle attachment portion may be provided on portions of the first electric wire group G1 and the second electric wire group G2 between the holding members 30.
The holding members 30 and 130 may hold three or more electric wire groups. If this is the case, it is preferable that the holding members each include three or more holding portions. For example, if the wiring member further includes a third electric wire group, it is preferable that the holding member further includes a third holding portion for holding the third electric wire group. For example, the third electric wire group may branch, and a holding member that holds all of the first, second, and third electric wire groups and a holding member that only holds the first and second electric wire groups may coexist. The positional relationship between the three or more holding portions is not particularly limited. For example, the three or more holding portions may be lined up in a row. Also, for example, the three or more holding portions may be arranged so that the figure connecting the centers of the holding portions forms a polygon.
It should be noted that the configurations described in the above embodiments and the modifications can be appropriately combined as long as they do not conflict with each other.
Number | Date | Country | Kind |
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2020-011468 | Jan 2020 | JP | national |
This application is the U.S. national stage of PCT/JP2021/000640 filed on Jan. 12, 2021, which claims priority of Japanese Patent Application No. JP 2020-011468 filed on Jan. 28, 2020, the contents of which are incorporated herein.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/000640 | 1/12/2021 | WO |