The invention relates to a wood working machine according to the preamble of claim 1.
In the case of machine tools, in particular wood working machines such as for example circular saws or the like, often very wide workpieces such as for example wide chip boards must be lead past a tool passing through a machine table such as for example a saw blade or disk (in the case of a circular saw). If the workpiece is so wide that its centre of gravity is located adjacent to the machine table, there is a risk that the workpiece during treatment tilts outwardly. To avoid this, a user must press the workpiece with all his might onto the surface of the machine table with a high risk of injury being involved because the user and/or operator during tilting of the workpiece and/or a pushing movement against it might easily get his fingers caught in the tool.
Therefore, on machine tools and in particular on wood working machines of the generic type, a table widening are often attached to the machine table comprising an extension plate located adjacent to the machine table, with the extension plate being positioned at a variable distance to the machine table via a number of extension arms attached to the extension plate and received in a guided manner in an allocated number of guide rails which can be fastened to the table. On the extension plate of the table widening often a rip fence for the workpiece is fastened here with it being possible that a distance of the rip fence to the tool be adjusted by means of a length scale so that a very wide workpiece can be cut to a desired dimension. On the opposite side of the table widening often transverse and/or mitre fences are provided in the case of common wood working machines to which a workpiece can be abutted under a desired angle to a longitudinal direction and/or a cutting direction of the workpiece, and can be guided in this position during treatment so that a guided angle cut can be carried out here.
Thus, document US 2005/0172772 A1 shows a circular saw with a machine table on which via two extension arms a table widening is attached which is pivotably fastened on the rip fence. The rip fence can be put onto the extension arms here on both sides of the machine table. For this purpose the extension arms comprise pre-drilled holes so that the rip fence module can be removed and attached to any desired pre-drilled hole and subsequently braced with corresponding clamps on the extension arms. But that involves the problem that the rip fence module always has to be adjusted first.
The British patent application GB 2 317 851 A (D2) moreover shows a circular saw where the extension arms on which a rip fence is fastened can be attached to both sides of the machine table.
It is often advantageous when the rip fence can be moved and adjusted independent of the table widening. The US documents U.S. Pat. No. 6,986,370 B1 and U.S. Pat. No. 6,293,176 B1 show wood working machines with a table widening module fastened extensibly on the machine table via guide arms on the front and rear side with it being possible that a rip fence can be inserted in grooves into the guide arms.
Finally, the German utility model DE 29801127 U1 shows already a wood working machine with a worktable where identical table widening modules are provided on both sides. A rip fence module is attachable or fastenable here either on the machine table or on the extension plate of the table widening on the side facing towards the operator.
It is the objective of the present invention to permit for a wood working machine of the generic type a large field of application of the wood working machine with cost-effective setup and simple handling.
This objective is achieved with the features of claim 1.
According to the invention the extension element for retrofit from the side of the machine table extending in the extension direction to the opposite side of the machine table is formed with extension arms fastened to the extension plate in order to widen the machine table optionally on the one or on the other side. The guide rails allocated to the two extension arms are formed here in a condition fastened on the table for receiving and withdrawal of the two extension arms with an extension plate positioned optionally on the side of the machine table extending in extension direction or on the opposite side of the machine table, i.e. while the guide rail is fastened to the machine table or the machine tool. Usually, two guide rails are provided here, each one on the front and rear side of the machine table in which one of the extension arms each is guided between which in turn the extension plate is mounted flush on its upper surface to the upper surface of the machine table. The extension arms of the wood working machine and accordingly the allocated guide rails extend in parallel here and are formed in an axially symmetrical manner of equal dimension as profiles or sections with constant cross section over their length with the guide rails each comprising a guide groove in which the extension arms are guided with a sliding portion. The wood working machine is moreover characterised by the fact that a shiftably guided rip fence module is provided on and/or in the extension arms opposite the machine table and the extension plate.
Due to the identity of parts of the extension arms and guide rails resp., i.e. because each extension arm fits into each guide rail, a fast and simple retrofit of the table widening from one side to the other side of the machine tool is possible without it being necessary that the machine tool and/or the table widening module would have to be entirely disassembled and the guide rails would have to separated from the machine table and/or the machine tool. Independent of the extension position of the extension element on one or the other side of the table, the rip fence module is received shiftably on both identical extension arms. On retrofit of the extension element of the table widening module to the other side of the machine table, the rip fence module can be totally withdrawn from the extension element. After attachment of the extension element on the other side of the machine table, the rip fence module can then be reinstalled. Thus, the actuating elements of the rip fence module on the operator's side point to the operator also when the extension element is placed on the opposite machine table side.
For this purpose, the extension arms preferably comprise each an undercut rip fence shifting groove into which the rip fence module is received.
With retrofit of the table widening on the machine table side located opposite the usual extension direction, for example, a mitre fence module existing there can also be used for very wide workpieces without the risks of injury described above having to occur. Moreover, depending on the place of installation and the place conditions existing there, such a machine tool can be configured freely, which is of particular advantage in the case of machines used on building sites and especially, if retrofit occurs rapidly and easily.
For this, it is advantageous, if the two guide rails are fastened to the sides of the machine table extending in the extension direction, and at least mainly form the respective guide groove and are entirely penetrated by it.
Moreover, the guide grooves advantageously can comprise at least in sections a lining, and/or the sliding portions at least in sections a covering with the lining and/or covering at least on its glide surface consisting of a material with good gliding qualities with respect to the material of the profile or section components. Thus, bearing arrangement is particularly smooth-running so that the extension arms can simply be extracted from the guide rails and reinserted into them again.
In the case of generic table widening modules and/or wood working machines moreover a locking device to be fastened on the table is provided, by means of which the extension arms can be locked and released in the allocated guide rails with a desired distance of the extension plate to the machine table. In the case of the table widening module and/or the wood working machine according to the present invention it is especially advantageous here, if the locking device for locking the extension arms is suitable not only in the case of the extension plate being positioned on the machine table side extended in extension direction but also in the case of the extension plate being positioned on the machine table side opposite to the extension direction, without a retrofit having to be necessary.
This applies in particular, if in the case of the extension plate being positioned on the machine table side opposite the extension direction and spaced apart from the machine table, a locking is likewise possible via the locking device, without it being necessary that the locking device must be retrofitted, i.e. without that the fastening of the locking device fastenable on the table would have to be released and the locking device would have to be mounted again in another location of the machine table. Hence, reconfiguration of the machine tool is further facilitated in a considerable way.
For this purpose, the locking device can comprise advantageously a number of locking blocks movable in this position transversely to the extension direction between a locking position and a release position, with at least one of the number of extension arms comprising at least one bearing surface extending in parallel to the extension direction, against which the number of locking blocks is urged in the locking position, with the extension arm being guided such that the extension arm is held up against the pressed-on locking block.
The respective bearing surface in the extension direction is provided here preferably opposite the respective locking block without undercut on the extension arms so that the extension arm can be removed from the guide rail, when the locking block is in the release position. But the user must itself ensure here that the extension element is not extended beyond the locking block.
But it would also be imaginable to provide an undercut for the locking block on the bearing surface in order to provide a stop against excessive extension of the extension arm. Particularly suitable within the meaning of a simple retrofit of the extension element from one table side to the other would be here an undercut on a component, which can be easily disassembled, such as for example on a sliding cap placed onto the end of the extension arm received in the guide rail. Moreover, the locking device could also be designed such that the locking block(s) can be put into a withdrawal position and comprise a stroke between the release position and the withdrawal position required for overcoming the undercut.
Particularly advantageous is moreover a further embodiment of the invention where a latch element is provided on the end of the extension arm received in the respective guide rail which can be put into a locked position and in an unlocked position. In the locked position the latch element can form a stop projecting from the bearing surface for the allocated locking block or a counter-stop element fastened on the exterior of the allocated guide rail in order to prevent an excessive extension with the stop put into the unlocked position not undercutting the bearing surface and/or not hitting the counter-stop provided on the guide rail so that the extension arms can be extracted from the guide rails.
Advantageously, the latch element can be formed on the sliding cap placed onto the extension arm. The latch element can, for example, comprise a slide latch or a flap latch which is provided on a sliding cap screwed onto the respective extension arm. If the extension element is supposed to be removed, the flap latch can be turned down from its service position forming a stop for the locking block into a withdrawal position. Preferably, a safety device such as for example a pin exists here maintaining the flap latch in the service position.
Advantageously, at least on one of the extension arms an end cap is fixed on its end facing away from the table comprising a larger diameter than the extension arm or a projection protruding beyond the diameter of the extension arm. The end cap can then serve as a protection against an undesirable removal of the rip fence module from the extension arms.
Moreover, a pointer and/or a window can advantageously be provided on the rip fence module and a scale on the front guide rail allocated to the pointer and/or window. In the case of a rip fence module attached on the extension arms in the area of the machine table, the distance of the rip fence from the workpiece can then be read on the scale by means of the pointer and/or the window.
For reading the distance of the rip fence from the workpiece in the case of a rip fence module attached to the extension plate, moreover, at least on the front extension arm or on the sliding cap attached to it a pointer can be mounted and on the front guide rail a scale allocated to the pointer on the side of the extension arm.
If here on both ends of the front guide rail a scale is provided allocated to the pointer and/or window on the rip fence, the distance of the rip fence from the workpiece can be read by means of the pointer and/or window on either allocated scale, depending on whether the rip fence module is placed on the machine table on the side located in the extension direction or on the side opposite the extension direction. If, moreover, on the two sliding caps each one pointer is fitted, and on both ends of the front guide rail a scale is provided for one of the pointers on the side of the extension arm, depending on whether the table widening module and the rip fence module are placed on the machine table side located in the extension direction or on the machine table side opposite the extension direction, the distance of the rip fence from the workpiece can be read by means of either pointer with it not being necessary that the extension element be disassembled.
The features of further dependent claims relate to the precise embodiment of the functional inventive idea with structural features which will be explained in detail in connection with the explanation of preferred embodiments of the invention by means of the attached drawings. It is to be mentioned here that the features of the embodiments shall be included in the main claims of the invention not only in the combination precisely shown and explained but also in any other combination appearing to be reasonable.
The drawings show:
At first, reference is made to the
For this purpose, alongside the machine table 2 a guide rail 6a, 6b each at the front and the rear is fitted into which two extension arms 7a, 7b are received in a guided manner among which the extension plate 8 is mounted with the upper side of the machine table 3 flush on top. Thus, the extension element 5 comprises apart from the extension plate 8 also the two extension arms 7a, 7b and need not be disassembled before being reinserted into the guide rails 6a, 6b on the other side of the table.
The guide rails 6a, 6b are penetrated over their entire length extending in the extension direction A by a guide groove 6a, 12a and/or 6b, 12b each, which is formed by the guide rail 6a, 6b itself and/or its internal cross section and a slide bush 12a, 12b each fitted on the part of the extension plate 8. The guide arms 7a, 7b are received in the respective guide groove 6a, 12a and 6b, 12b resp. in a guided manner, and have a constant cross-section, which is not undercut, over their entire length, which changes only by a sliding cap 11a—and/or 11b on the opposite side (not shown here)—put on and easily unscrewable on its end received in the respective guide groove 6a, 12a and 6b,12b resp.
The guide rails 6a, 6b and the extension arms 7a, 7b can be formed from extruded cast aluminium sections with other cast metals also being imaginable (e.g. cast magnesium for saving weight). The metal section of the extension arms 7a, 7b each slides off on the slide bushes 12a, 12b and the slide bushes 11a, 11b in the metal section of the guide rails 6a, 6b. The ends of the guide arms 7a each provided with one of the slide bushes 11a, 11b can be taken in detail from
The sliding caps and the slide bushes can form a stop and a counter-stop here preventing an unintentional extraction of the guide arms out of the guide rails but permitting at the same time a fast and easy reconfiguration of the table widening module onto the other machine table side because this is achieved solely by a release and refitting of the sliding caps and/or slide bushes.
But for the embodiments shown of the invention advantageously a locking device 10 explained more in detail below is provided comprising locking blocks 10f, 10g (
Stop and counter-stop against excessive extraction of the extension arms 7a, 7b are therefore formed in the embodiment of the invention shown in
For reconfiguration of the machine with an extension element 5 located on the other table side, for embodiments with the sliding caps 11a and/or 11b shown in detail in
An alternative embodiment of the invention having modified sliding caps 111, which need not be screwed off for retrofitting, but is otherwise unvaried compared to the embodiment shown in
Another alternative embodiment of the invention having further modified sliding caps 211 with a screwed-on external latch 221 projecting through a longitudinal front opening towards the outside of the allocated guide rail 206a, can moreover be taken from
The ends of the guide rails 6a and 6b resp. facing towards the extension plate 8 and provided with the slide bushes 12a and 12b resp. are identical in construction in the embodiments shown and can be taken from
If the extension element 5 is now supposed to be attached on the other side of the machine table 3, hence on the side of the mitre fence module 4, only the slide bushes 12a, 12b are each turned and disengaged with their screw-in guide grooves 19 on the lock screws 18. The extension arms 7a, 7b together with the extension plate 8 fitted on it can then be extracted from the guide rails 7a, 7b. Subsequently, the entire extension element 5 can be reinserted with its extension arms 7a, 7b into the two allocated guide rails 6a, 6b on the other side of the machine table 3. A device for releasable fixing of the slide bushes 12a, 12b is provided also on the other side here, namely—contrary to the graphic representation in which only two threaded holes are shown—also lock screws 18 so that the two slide bushes 12a, 12b can simply be fitted on there again and engaged by twisting.
But an embodiment of the slide bushes without screw-in guide grooves would also be imaginable where, however, the lock screws would have to released for withdrawal of the extension arms from the guide rails.
The slide bushes 12a, 12b and the sliding caps 11a, 11b and 111 and 211 resp. can be made here from different materials. But if they are made from a plastic material with good sliding qualities on the metal sections of the guide rails and/or the extension arms such as for example from a polyamide, additional lubrication in the two guide rails 6a, 6b can be omitted. In this connection it is irrelevant on which side of the guiding table 3 the extension element 5 is attached—hence on the side of machine table 3 located in the extension direction A (
It has still to be pointed out here that a table widening module and/or a wood working machine with the features of the preamble of claims 1 and 28 resp. and the locking device according to the features of claim 12 and optionally according to the features described below and/or indicated in the claims 13 to 22 and described at the beginning could be made a subject of an own application.
The locking device 10 comprises a rotary handle 10a which is screwed on the underside of the machine table 3 via a spindle and/or shaft 10b and—as is particularly shown in FIG. 8—via band clamps 16 encompassing this spindle 10b. Via a rotary motion of the rotary handle 10a thus an eccentric disk 10c screwed onto the end of the spindle 10b opposite the rotary handle 11a can be twisted.
The eccentric disk 10c comprises a spiral segment shaped external surface on which on the one hand an end of a short expansion (clamping) shaft 10e extending towards the machine table front facing towards the operator abuts, and on the other hand an end of a long expansion (clamping) shaft 10d extending towards the machine table rear abuts. Alternatively the eccentric disk could also comprise corresponding guide grooves into which the expansion shaft ends are received in a guided manner.
The expansion shafts 10d, 10e again are screwed here on the machine table underside by means of band clamps 16. As can be taken from
In
As one can see best in
If the extension element 5 is removed from the position shown in
In this connection it is particularly advantageous that the locking blocks 10f, 10g together with their expansion shafts 10d, 10e and the eccentric disk 10c are located in a central area of the machine table 3. Of course, by a “central area” an area adjacent to the workpiece slot 2 provided for the tool is meant here since on the tool itself there is no room for the locking device and/or its expansion shafts 10d, 10e because collisions would occur there with the tool drive and the tool itself.
In order to bridge the distance between the rotary handle 10a located on the machine table 3 side and the other parts of the drive line 10b, 10c, 10d, 10e of the locking device 10 located in the central area, a spindle 10b connecting the rotary handle 10a with the eccentric disk 10c is provided here. Thus it is made sure that not only in the extension direction A a large extension length can be achieved, which is finally limited by the fact that the extension arms 7a, 7b can still be grasped by the locking blocks 10f, 10g. If the extension arms 7a, 7b are secured here via the locking blocks 10f, 10g in the locking grooves 17a, 17b, this means that the locking blocks 10f, 10g still hit the flap latch 122 provided on the sliding caps 11a, 11b and/or on the sliding caps 111 at the undercut of the locking grooves 17a, 17b. For the embodiments where on the sliding caps 211 the external latch 221 projecting from the respective guide groove and as a stop for it the screw head of the stop screw fitted on the guide rail is provided, this means that the external latch 221 still strikes the screw head of the stop screw 210f.
Even in the case of an extension element 5 attached to the machine table 3 in opposite direction, a relatively large extension length can still be achieved, although it is limited due to the shorter distance of the locking blocks 10f, 10g from the sliding caps 11b, 11a (when the extension plate 8 abuts the machine table 3) and thus finally due to the arrangement of the locking blocks 10f, 10g offset slightly off-center to the extension direction A. But on this side the table top is broader up to the workpiece slot 2, hence up to the saw blade (disk) so that on both sides almost the same maximum extension length and/or supporting surface can be achieved.
Independent of the extension position of the extension element 5, the rip fence module 9 is received shiftably on the extension arms 7a, 7b. For this purpose, the extension arms 7a, 7b—as is best seen in FIGS. 4 and 7—each comprise another undercut rip fence shifting groove 14a in which the rip fence module 9 is received similar to the locking blocks 10f, 10g of the locking device 10 (not shown). Moreover, the two extension arms 7a, 7b each comprise another holding groove 15a on the upper side, into which a sheet metal plate with a plotted longitudinal scale can be received or glued in so that the operator can measure the distance of the rip fence from the workpiece on the workpiece slot 2. Moreover, an end cap 13b is screwed onto the end located on the side of the rip fence on the rear extension arm 7b serving as a retaining stop for the rip fence module 9. When retrofitting the extension element 5 of the table widening module onto the other machine table side, this end cap 13b can be removed, so that the rip fence module 9 can be removed in total from the extension element 8. After attachment of the extension element 5 on the other machine table side, the rip fence module 9 can then be attached again. Thus, the actuating means of the rip fence module 9 on the operator's side face towards the operator also when the extension element 5 is attached on the opposite machine table side 3. But removal of the end cap 13b is not mandatory, if the rip fence is configured such that it can be removed entirely from the table widening and reinserted on the other side without removal of the end cap 13b being necessary.
The guide rails 6a, 6b are fitted on the frame of the machine table and/or on the table top 3 here by means of guide rail fastening bolts 20 (
In
As can be taken from
Moreover, additional scales 15c, 15d can be provided on both ends of the front guide rail 306a on which the distance to the workpiece 2 can be read in each case by an allocated window 15b on the rip fence module 9, when the rip fence module 9 is attached to the machine table 3. If the operator, however, wishes to attach the rip fence module 9 on the extension plate 8 of the table widening, at first the rip fence 9 must be moved against the end caps 13a, 13b. The measure can then be read by means of the pointer 15e on another scale attached to the guide rail 306a which pointer is fitted on the end of the extension arm 306a located in the guide rail 7a and/or on the sliding cap 211. In both cases it can be seen how far a workpiece stop of the rip fence is away from the tool and/or the workpiece slot 2.
It has still to be pointed out here that a table widening module and/or a wood working machine with the features of the preamble of claims 1 and 28 resp. with a rip fence module and a distance reading means according to the features of claims 22, 23 and 24 and optionally according to the features indicated in the claims 25 to 27 and described at the beginning as well as the features described above in connection with the embodiment shown in
Variations and modification of the embodiment shown are self-evidently possible without abandoning the scope the invention.
Thus, it would be imaginable, for example, to provide the open ends of the guide rails on the equipment with a covering cap for releasable fitting of the slide bushes. It would also be imaginable to provide both ends of the guide rails with slide bushes and to remove only the slide bushes from the guide arms when retrofitting the extension element from one machine table side to the other so that these can be extracted from the guide rails and be reinserted on the opposite side.
Moreover, it would be imaginable—instead of providing one locking block for each extension arm and positioning the two locking blocks in a central area of the machine table in order to achieve a sufficient extension length also on the machine table side opposite the extension direction—to provide, not only in a lateral area of the machine table located in the extension direction but also in a lateral area of the machine table located opposite the extension direction, either locking blocks for each guide arm, or a locking block for one guide arm on one table end and a locking block for the other guide arm on the other table end. Accordingly, two eccentric disks spaced apart from each other in extension direction would be necessary in that case which could be received on a common spindle and be actuated by means of the rotary lever.
The pointer 15e could of course be provided for all sliding caps described above as well as alternatively or in addition to the external latch 211 and/or the latch element 121.
Thus the invention is embodied in the features of the co-ordinated claims which in accordance with advantageous embodiments can be combined in any way with the features of the dependent claims and the features of the following items in so far as this seems to be reasonable:
A extension direction
L longitudinal direction
1 circular saw (machine tool)
2 tool slot
3 machine table
4 mitre fence module
5 extension element
6
a,
12
a,
6
b,
12
b guide grooves (guided portion)
6
a front guide rail
6
b rear guide rail
7
a,
11
a,
7
b,
11
b sliding portion
7
a front extension arm
7
b rear extension arm
8 extension plate
9 rip fence module
10 locking device
10
b,
10
c,
10
d,
10
e, drive line of the locking device
10
a rotary lever
10
b spindle
10
c eccentric disk
10
d long expansion (clamping) shaft
10
e short expansion (clamping)shaft
10
f,
10
g locking blocks
11
a,
11
b sliding caps (covering)
12
a,
12
b slide bushes (lining)
13
a front end cap
13
b rear end cap
14
a rip fence shifting groove
15
a holding groove for width scale
16 fastening band clamps
17
a front locking groove
17
b rear locking groove
18 slide bush lock screw
19 screw-in guide grooves
20 guide rail fastening bolt
7
a,
111, 7b, 111 sliding portion
111 sliding cap
121 latch support plate (latch element)
122 flat latch
7
a,
211, 7b, 211 sliding portion
211 sliding cap
206
a,
12
a,
206
b,
12
b guide grooves (guided portion)
206
a front guide rails with stop screw
206
b rear guide rails with stop screw
210
f stop screw
221 external latch
306
a,
12
a,
206
b,
12
b guide grooves (guided portion)
306
a front guide rail with scales and stop screw
15
b window
15
c window scale for rip fence attached in extension direction on the machine table
15
d window scale for rip fence attached opposite the extension direction on the machine table
15
e pointer
15
f scale with pointer for rip fence attached on the extension element in the extension direction
15
g scale with pointer for rip fence attached on the extension element opposite the extension direction
Number | Date | Country | Kind |
---|---|---|---|
09 400 045.2 | Sep 2009 | EP | regional |