The instant application relates to woodturning tools for creating wood containers.
Woodturning is a form of woodworking that is used to create wooden objects (e.g. a bowl or a table leg) on a lathe using cutting tools. Woodturning differs from most other forms of woodworking in that the wood is moving while a relatively stationary tool is used to cut and shape the wood. Many intricate shapes and designs can be made by turning wood or woodturning.
Despite the advances in technology for manufacturing wood products, hand turned products are more highly valued and sought after than mass-produced products. This creates a high demand for hand turned products. Also, woodturning products by hand is a hobby enjoyed by many. Accordingly, there is a need for tools for creating hand turned products.
One area of hand turned products is hand turned containers. Hand turned containers include, but are not limited to, bowls, platters, cups, goblets, dishes, plates, saucers, pots, tumblers, teacups, tasters, etc.
There are many problems and difficulties with creating a hand turned container. These problems may include: creating a uniform or controlled wall thickness, the strength of the walls, the aesthetic appearance of a hand turned container, the time it takes to create a hand turned product, the amount of skill required, and the amount of time it takes to cure a hand turned product.
Accordingly, there is a need for a woodturning tool for creating hand turned containers that addresses all of these problems.
The instant invention is a woodturning tool for creating containers. The woodturning tool has a first rigid arm, and a second rigid arm. The first rigid arm has two ends with a cutting blade at the first end. The second rigid arm has two ends with a guiding device at the first end. The cutting blade and the guiding device are operatively aligned. The first and second rigid arms are adapted to move relative to one another.
For the purpose of illustrating the invention, there is shown in the drawings a form that is presently preferred; it being understood, however, that this invention is not limited to the precise arrangements and instrumentalities shown.
Referring to the drawings, wherein like numerals indicate like elements, there is shown in
Container 12 may be created using woodturning tool 10. Container 12 may be any container, including, but not limited to, bowls (see
First rigid arm 14 may be included on woodturning tool 10 (see
Cutting blade 30 may be attached to first end of first rigid arm 16 (see
First point 26 may be located on first rigid arm 14 (see
First clearance distance 46 may be included in first rigid arm 14 (see
Second rigid arm 20 may be included on woodturning tool 10 (see
Guiding device 32 may be attached to first end of second rigid arm 22 (see
Guiding device 32 and cutting blade 30 may be operatively aligned. Guiding device 32 and cutting blade 32 being operatively aligned may allow for guiding device 32 to guide over the outer walls of container 12 at the same point where cutting blade 32 may be cutting the inner walls of container 12 (see
Second point 28 may be located on second rigid arm 20 (see
First rigid arm 14 and second rigid arm 20 may move relative to one another by any means. This relative movement may allow the distance between cutting blade 30 and guiding device 32 to be adjusted. For example, first rigid arm 14 and second rigid arm 20 may move relative to one another by being pivotally connected at first point 26 and second point 28.
Adjustable width device 34 may be included in woodturning tool 10 (see
Adjustable screw 40 may be included in woodturning tool 10 (see
Angle 42 may be included between second point 28 and second end of second rigid arm 24 (see
Set width 44 may be any width between cutting blade 30 and guiding device 32. Preferably, set width 44 is the median or most common width needed for creating the side walls of container 12.
Second clearance distance 48 may be included in second rigid arm 20 (see
Handle 36 may be included in woodturning tool 10 (see
Knurls 50 may be included in woodturning tool 10 (see
Woodturning tool 10 may be used to create a number of different shapes and sizes of container 12. For smaller size containers where the interior is thinner and longer, like goblets (see
In operation, woodturning tool 10 may be used for creating container 12 (see
The first step in using woodturning tool 10 is to adjust adjustable screw 40 to obtain the desired distance between cutting blade 30 and guiding device 32. Adjustable screw 40 may be adjusted so that the distance between cutting blade 30 and guiding device 32 may be slightly less than the current wall thickness. Woodturning tool 10 may then be opened by pivoting second rigid arm 20 relative to first rigid arm 14, like opening scissors. Woodturning tool 10 may be opened just far enough to fit the walls of container 12 in between cutting blade 30 and guiding device 32. Once opened, woodturning tool 10 may be inserted into container 12 for performing the first internal cut. Preferably, the first internal cut may start at the bottom of container 12, or the end closest to the chuck, and may work its way out to the top of container 12.
The internal cut may be performed by closing woodturning tool 10 like scissors, and holding the second ends together (as far as adjustable width device 34 may allow) while moving woodturning tool 10 over the walls of container 12. Preferably, a tool rest may be used for providing a surface for resting woodturning tool 10 on when woodturning tool 10 may be performing an internal cut. The tool rest may prevent woodturning tool 10 from rotating and may provide a leverage point for easier use.
When cutting, woodturning tool 10 may be maneuvered so that guiding device 32 may maintain constant contact with the outer wall of container 12. When moving guiding device 32 over the exterior walls, because of first clearance distance 46 and second clearance distance 48, roller bearing 38 may be maintained perpendicular to the exterior walls of container 12 at all times. This may allow cutting blade 30 to mirror the outer walls of container 12 and provide a uniform or controlled wall thickness when making the internal cut.
After the first internal cut is performed, adjustable screw 40 may be adjusted to make the distance between cutting blade 30 and guiding device 32 smaller. A second cut may be performed just like the initial cut to make the walls of container 12 thinner. This process may be repeated several times until the desired wall thickness may be achieved.
Woodturning tool 10 may allow for a controlled or a uniform wall thickness in container 12. To create a uniform wall thickness, each internal cut may be performed along the entire interior of container 12. To create a controlled wall thickness, i.e. a tapered wall, the internal cut may be performed on partial sections (depending on where the walls are to be tapered). Or in the alternative, adjustable screw 40 may be adjusted during operation to control the creation of the tapered walls.
Once the desired wall thickness may be achieved, container 12 may be finished. This process may include sanding, curing, staining, painting, etc.
Because the wall thickness of container 12 may be uniform or controlled with woodturning tool 10, the time it takes for the process of curing may be reduced, the strength of container 12 may be increased, and the aesthetic appearance of the container may be increased.
The present invention may be embodied in other forms without departing from the spirit and the essential attributes thereof, and, accordingly, reference should be made to the appended claims, rather than to the foregoing specification, as indicated in the scope of the invention.
This application claims the benefit of U.S. Provisional application Ser. No. 60/811,124 filed Jun. 6, 2006.
Number | Name | Date | Kind |
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846272 | Whipple et al. | Mar 1907 | A |
2764187 | Zemrowski | Sep 1956 | A |
2848020 | Zemrowski | Aug 1958 | A |
3298405 | Loof | Jan 1967 | A |
4372356 | Conklin | Feb 1983 | A |
5224529 | Kenny | Jul 1993 | A |
5839333 | McKay | Nov 1998 | A |
5992482 | Voisey | Nov 1999 | A |
7032633 | Clay | Apr 2006 | B2 |
Number | Date | Country | |
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20070289672 A1 | Dec 2007 | US |
Number | Date | Country | |
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60811124 | Jun 2006 | US |