This application claims priority of German patent application no. 10 2010 047 761.3, filed Oct. 8, 2010, the entire content of which is incorporated herein by reference.
The invention relates to a handheld work apparatus having an electric drive motor, in particular to an electric chain saw.
U.S. Pat. No. 7,652,438 discloses a handheld work apparatus, for example a chain saw, whose electric drive motor has a motor-specific characteristic line of the drawn-in electric current versus the rotational speed. Electrical power is supplied to the electric drive motor via a control unit. Below a selected minimum rotational speed (engagement speed r), the current flowing through the electric drive motor is limited to values which are below the motor-specific characteristic line. Thus, a general limiting of the current consumption of the electric motor is supposed to be done, in order to achieve effective energy savings which are particularly advantageous during the operation of an electric work apparatus having a battery.
Electric motors generally have a motor current characteristic curve or torque characteristic curve which, at low rotational speeds, exhibit a high current consumption and at high rotational speeds, exhibit a low current consumption or torque. Because a high current consumption leads to a high torque being outputted by the electric motor, an operator, who is guiding the work apparatus having a work tool, achieves increasing cutting power with increasing thrust force. As an answer to an increasing thrust force and a work tool which is slowing (decreasing motor speed), the electric motor outputs a higher torque which is why the operator subjectively perceives a higher cutting power. Because of the typical characteristic curve course of the electric motor, it is difficult for the operator to start and hold a suitable working region with good efficiency by controlling the thrust force.
It is an object of the invention to provide a work apparatus having an electric drive motor configured so that an operator can start and during operation securely hold a working region with a good efficiency in a simple manner.
The handheld work apparatus of the invention includes: an electric drive motor defining a motor-specific characteristic line of the drawn-in motor current (I) as a function of the rotational speed (n) of the electric drive motor; a control unit for controlling electric energy supplied to the electric drive motor; the control unit being adapted to limit the motor current (I) to values which lie below the motor-specific characteristic line when the rotational speed (n) lies below an engagement rotational speed (nE); the control unit defining a control characteristic line of the electric input power (P) of the electric drive motor as a function of the rotational speed (n) in a work region (A) having a pregiven rotational speed band (Δn) above the engagement rotational speed (nE); and, the control characteristic line being adapted to so reduce the electric input power (P) within the rotational speed band (Δn) to an approximately even mean power (PR) so as to cause the torque (M) of the electric drive motor to increase within the rotational speed band (Δn) with falling rotational speed (n).
In a working region above the engagement speed for limiting the motor current, a control characteristic line is defined by the control unit in a predetermined rotational speed band according to which the input power of the electric drive motor is reduced to an approximately identical mean power in the predetermined rotational speed band. The change of the power in the predetermined rotational speed band is configured so that when the rotational speed is dropping in the predetermined rotational speed band, the torque of the drive motor increases.
The configuration of the control characteristic line in this manner leads to a working region which the operator can easily approach. The working region A can be easily approached and held by the operator over a predetermined rotational speed band because of the diametrically opposite behavior of mean power and torque. The configuration of the working region is, thereby, selected so that the electric motor used is operated with a good to optimal efficiency.
In a practical embodiment, the torque characteristic curve of the drive motor is configured in such a manner in the rotational speed band that, when the rotational speed drops, the torque in the relevant working region increases by at least approximately 5%, preferably by at least 15%.
A reduced, approximately identical mean power advantageously approximately corresponds in magnitude to the natural minimum power of the electric drive motor in a selected working region.
For providing a significant working region, it is advantageous when the electrical input power of the electric drive motor drops slightly in the predetermined rotational speed band especially from a maximum value by approximately 15% to 30%, preferably approximately 18%. Thus, a wider, more easily approachable working region having a high electrical efficiency results.
The predetermined rotational speed band lies above a motor rotational speed of approximately 50%, preferably above approximately 60%, of the maximum idle rotational speed of the motor-specific characteristic line of the drive motor. The control characteristic line thus determines a regularly started working region of the electric motor. In particular, the control characteristic line determines a predetermined maximum rotational speed of the drive motor which is below the maximum rotational speed of the motor-specific characteristic line.
In a special embodiment, as an improvement or a stand-alone solution, a control characteristic line of the electric input power is configured in such a manner that, for example, a cutting power plateau is formed in the power curve of the cutting power of the work tool as a function of the thrust force. The right upper end of the cutting power plateau transitions into a falling back running or receding curve segment when the thrust force increases.
The configuration of the control characteristic line and the thereby targeted influencing of the input power or consumed current of the electric motor is precisely so provided that the cutting power curve forms a cutting power plateau which the operator feels during operation. The cutting power plateau extends over a bandwidth of the thrust force with approximately consistent to slightly changed cutting power.
Advantageously, the cutting power plateau is configured with little slope. The cutting power plateau preferably drops with increasing thrust force. The experienced operator will easily find an operating point on the cutting power plateau because a larger thrust force leads to a significantly dropping cutting power. The operator will consequentially again reduce the thrust force so that the operating point is shifted on the cutting power plateau up to a maximum power in the area of the beginning of the cutting power plateau in the transition to the unchanged cutting power curve. If the operator further increases the thrust force notwithstanding lightly decreasing cutting power, the operating point at the end of the cutting power plateau wanders to the falling curve segment or transitions to a receding curve segment of the adjusted power curve whereby the machine significantly loses cutting power which leads to a corresponding counter reaction by the operator. The receding curve segment has an approximately even gradient as the branch of the curve of the unchanged power curve which slopes upwards to the cutting power plateau. By lowering the thrust force, the operator leads the operating point back onto the cutting power plateau of the cutting curve. The operator can at any time go to one or the other end of the cutting power plateau via the control of the thrust force. In a simple manner, the operator will be led to an operation of the work apparatus in a region of the cutting power plateau because of the predetermined control characteristic line of the control unit, which leads to an optimal cutting power.
A predetermined rotational speed band of the working region of a work tool is in a bandwidth of 500 to 2000 revolutions per minute, preferably around 1000 revolutions per minute. A characteristic line segment, which extends from the upper rotational speed end of the pregiven rotational speed band, drops off steeply toward zero over a narrow rotational speed band of a few hundred revolutions per minute. Preferably, the narrow rotational speed band spans approximately 200 revolutions per minute. The steepness of the characteristic line segment quickly leads to a high torque and a correspondingly high cutting power when cutting is started at maximum rotational speed, so that an operating point in the area of the cutting power plateau can be quickly and reliably started. The output rotational speed to the work tool can be the rotational speed the rotational speed of the electric motor directly driving the work tool or the rotational speed of a gear output shaft which drives the work tool in an adapted manner.
It can be practical to configure the control characteristic line at the upper end of the predetermined rotational speed band in such a manner that the torque curve over a sub-section runs on the motor-specific characteristic line. The control characteristic line has a peak which denotes an optimal operating point with maximum power. This peak is in the area of the upper end of the predetermined rotational speed band at the transition to a curve segment having negative slope.
Furthermore, as a result of the operation of the work tool having an operating point in the region of the cutting power plateau it is ensured that the rotational speed of the drive motor is always in a region which ensures sufficient cooling of the drive motor. Thus, the operator drives the work tool not only in an optimal cutting power range but also in a thermally balanced operating region near the thermal constant power output limit which excludes thermal damaging of the electric drive unit even during constant operation. Advantageously, the consumed electrical input power of the drive motor during constant operation is set to approximately 25% over the input power determined by the thermal constant power output limit.
The electrical efficiency of the drive motor in the working region is advantageously configured so that it is greater than 78% of the maximum efficiency of the electric motor.
The invention will now be described with reference to the drawings wherein:
The invention generally relates to an electric, handheld work apparatus 1 having a driven work tool 8. In
The portable, handheld work apparatus 1 may also be a hedge trimmer, cut-off machine, brush cutter, edger, pole pruner, sprayer, blower or suction apparatus, auger, combination motor apparatus for multi-functional attachments, sweeper, tiller, cultivator, lawn mower, scarifier, chopper, wet or dry vacuum, olive shaker or similar electric work apparatus 1 having a work tool 8. A work tool 8 driven by an electric drive motor 2 is essential, which in working operation is loaded with a thrust force F by the operator in order to achieve the desired working power. Because of the thrust force F and the power PS (
The electric drive motor 2 of the work apparatus 1 of
In the shown embodiment, the electric energy for operating the drive motor 2 is provided by a battery pack 7 which in the shown embodiment is constructed of lithium-based individual cells having a cell voltage between 2 Volt and 5 Volt. Expediently, Li-ion cells (lithium-ion cells), LiPo cells (lithium-polymer cells), LiFePo4 cells (lithium-iron-phosphate cells), lithium-titanate cells or the like are used in series or in parallel. The battery pack 7 can also be constructed of NiCd cells (nickel-cadmium cells), NiMh cells (Nickel-metal-hydride cells) or the like. Instead of an electrical supply of the drive motor 2 from a battery pack, the electric drive motor 2 can also be fed directly from the electrical supply grid via the control unit 4 and a supply cable 107.
The course of the motor-specific characteristic line 3 in
In particular, a cutting tool is provided as the work tool 8, for example, a saw chain 108 driven by a chain wheel in a chain saw, a circular saw blade in a cut-off machine, a cutting blade in a hedge trimmer, and so on.
In order to avoid too large a current increase at low rotational speeds n the current I is reduced deviating from the motor-specific characteristic line 3 by the control unit 4 below an engagement speed nE. Thus, the current I flowing through the electric drive motor 2 is limited to values which are below the motor-specific characteristic line 3. The control of the current I can be achieved by changing the motor supply voltage.
In a working region A (
If a downward sloping input power PM of the electric drive motor 2 is provided in the rotational speed band Δn of the working region A, then the configuration is expediently chosen in such a way that the electric input power PM drops from a maximum value by approximately 15% to 30%, preferably approximately 18%. The line segment 10d at the control characteristic line 10, which drops downward when the rotational speed n declines, advantageously has a gradient angle 43.
The rotational speed band Δn of the working region A is in the region of the engaging rotational speed nE up to a maximum rotational speed nH; expediently, the rotational speed band Δn is defined by the rotational speed distance between the engaging rotational speed nE and a rotational speed n2. The rotational speed n2 is defined by a curve point 60 of the control characteristic line 10 from which point on the control characteristic line starts dropping steeply downward and the torque curve 11 deviates from the motor-specific characteristic line 3 and falls steeply downward toward zero.
The rotational speed band Δn of the working region A is above a motor rotational speed n of approximately 50%, advantageously above 60% of the maximum idle rotational speed nmax. A rotational speed band of the working region of the driven work tool preferably has a bandwidth of 500 to 2,000 revolutions per minute, in particular, 1000 revolutions per minute. The rotational speed is thereby expediently related to the work tool 8, that is, for example to a chain wheel driving the saw chain 108 or the shaft of a cut-off machine carrying a circular saw blade. The control characteristic line 10 and/or the torque curve M is configured in such a manner that a maximum rotational speed nH of the drive motor 2 is limited to a value below the maximum rotational speed nmax of the motor-specific characteristic line 3. Starting from this maximum rotational speed nH of the drive motor 2 the control characteristic line 10 is configured so that the torque M (motor current I) has a first characteristic line segment 11a which runs steeply upward up to a curve point 50 on the motor-specific characteristic line 3. The upward slope of the line segment 11a is formed over a narrow rotational speed bandwidth nH−n2 of a few hundred revolutions per minute; preferably the rotational speed bandwidth nH−n2 extends over 200 to 300 revolutions per minute. Coming from a low rotational speed n the characteristic line segment 11a drops steeply toward zero to a minimum value.
Coming from the steep characteristic line segment 11a, the torque curve 11 extends from curve point 50 on the motor-specific characteristic line 3 to a curve point 51 in order to then extend with little upward slope from the characteristic line 3, deviating to a curve point 52 in the rotational speed band Δn of the working region A.
Correspondingly, when the rotational speed n is dropping, the control characteristic line 10 of the electrical input power PM runs steeply upwards from a minimal input power along a line segment 10a to a curve point 60 above the curve point 50 of the torque curve M. The line segment 10b of the control characteristic line 10, which continues at small upward slope, ensures that the torque curve M, in a line segment 11b, runs on the characteristic line 3 in order to then, starting at the curve point 61, compel a deviation of the torque curve M in the characteristic line segment 11c below the characteristic line 3 because of the input power PH reduced further along the characteristic line segment 10c. The line segment 10c slopes upward up to a curve point 62 of maximum input power PH and then stays approximately constant (dotted line 40) along the line segment 10d according to the given control characteristic line 10 or drops off to a minimum value of 63. The configuration is chosen in such a way that the torque M increases to a maximum value 53 along the line segment 11d notwithstanding the constant or dropping input power PM within the rotational speed band Δn of the working region A. Notwithstanding a dropping input power PM, the increase of the torque M results through the dropping rotational speed n. For controlling the input power PM, the control unit 4 reduces the current I only moderately, so that the operator does not notice any substantial power reduction in the working region A (engaging rotational speed nE). At the bottom end of the rotational speed band Δn of the working region A, a simple current limiting occurs so that the torque M (or the current I) and the power PM follow the respective downward sloping line segments 10e and 11e.
In
The control characteristic line 10 configured in this manner leads to a special form of the power curve 20 of the cutting power PS over the thrust force F, as is shown in
As a result of the configuration of the control characteristic line 10 according to
The line segments 20b and 20c of the configured cutting power curve 20 approximately define the cutting power plateau 21 of the working region A, which can be noticeably approached and easily held by the operator though the application of the thrust force F.
If the work apparatus 1, for example, a chain saw 101, is taken into operation, the work tool 8, that is, the saw chain 108, initially runs with a maximum rotational speed predetermined by the control characteristic line 10. With load being applied to the driven work tool 8 by the application of a thrust force F, the electrical input power PM slopes steeply upward because of the steep characteristic line segment 10a; this corresponds to the upward sloping cutting power in the upward sloping curve branch 20a of the unchanged cutting power curve 20 (
If the operator increases the thrust force F further (
With a chain saw, a first cut is begun with maximum rotational speed nH and then the thrust force F is increased. With increasing thrust force, the operating point of the chain saw runs over the upward sloping curve branch 20a of the cutting power plateau 20 (
The cutting power plateau 21 is preferably configured with little slope 23, whereby the slope 23 is selected in such a manner that it drops with increasing thrust force F. This has the result that when increasing the thrust force, the operator will notice a substantial drop in the cutting power PS at the transition point to the downward sloping line segment and thus may sense or feel the end of the work region in the area of the end 22 of the line segment 20c. If the operator reduces the thrust force F, the cutting power on the cutting power plateau 21 again increases up to the maximum point 162 so that the operator can operate the work apparatus in an optimal working region A in a simple manner by choosing the thrust force F.
The configuration of the control characteristic line 10 according to the
The configuration of the control characteristic line 10 is done in such a manner that in the working region A the rotational speed of the electric motor lies in a region which ensures sufficient cooling of the electric drive motor 2 even under load. The configuration of the cutting power curve according to
The control unit 4 compels the control characteristic line 10 according to the invention. In the working region A, the line segment sloping downward at dropping rotational speed n is brought back to a mean engaging power P between n1 and nE.
In the area of the engaging rotational speed nE, the motor efficiency at point 100 is approximately 75% to 78% of the maximum efficiency ηmax and increases in the working region A with increasing rotational speed. The increase in the efficiency η within the working region A is possible up to close to the maximum efficiency ηmax; expediently, an efficiency η of up to 95% of the maximum efficiency ηmax is achieved in the working region A.
In the embodiment according to
If the control characteristic line 10 (
According to the invention, the drive motor 2 drives a work tool, in particular, a cutting tool. If the work apparatus 1 is configured as a chain saw the cutting tool is a saw chain. The electric drive motor 2 of the work apparatus is generally supplied by a battery pack, that is supplied with electrical energy.
It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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10 2010 047 761.3 | Oct 2010 | DE | national |