Information
-
Patent Grant
-
6202997
-
Patent Number
6,202,997
-
Date Filed
Monday, February 2, 199826 years ago
-
Date Issued
Tuesday, March 20, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Eley; Timothy V.
- Wilson; Lee
Agents
-
CPC
-
US Classifications
Field of Search
US
- 269 212
- 269 43
- 269 55
- 269 89
- 269 139
- 269 195
- 269 208
- 269 122
- 269 138
- 269 190
- 269 217
- 269 147
-
International Classifications
-
Abstract
A work vice of a work includes a first moving base slidably attached to a slide guide arranged in parallel with an elongated fundamental base in a longitudinal direction of the fundamental base, a second moving base capable of approaching an advancing direction side of the first moving base and being separated on the advancing direction side and sent out toward an advancing direction of the first moving base by a feed screw attached to the first moving base, a plurality of positioning means arranged at a predetermined pitch in the fundamental base to position and fix a leg portion side of the first moving base, a movable claw arranged on an advancing direction side of the second moving base and gripping one end of a work, and a pent roof portion having a gate shape and integrally formed with an upper portion of the second moving base on the first moving base side, a lower face of the pent roof portion slidably coming in contact with the first moving base on a sliding face parallel to the slide guide.
Description
BACKGROUND OF THE INVENTION
This invention relates to a work vice used when a work is fixed to a table and a work pallet of a machine tool.
Various kinds of work vices for fixing a work to a table of a machine tool, etc. are generally used in accordance with a structure of the machine tool, a shape and a material of the work, etc. A work vice of a general purpose structure is constructed such that a fixed claw is arranged at one end of a fundamental base thereof fixed to the table of the machine tool, and a movable claw is provided in opposing relation to the fixed claw which the moving claw is moved forward and backward along a slide guide on the fundamental base by a screwing operation of a feed screw. Then, the work is fixedly positioned between the movable claw and the fixing claw.
Therefore, one example of a mounting structure of the above movable claw in the work vice disclosed by the present applicant in Japanese Laid-Open Patent Publication No. 7-171769 will next be explained on the basis of FIG.
1
. This mounting structure of the movable claw has a first moving base
18
and a second moving base
19
moved along a slide guide
5
on a fundamental base
3
. Further, an upper semicircular knock hole
112
is formed in a leg portion
25
of the first moving base
18
, and the knock hole
112
forms a circular knock hole by being opposed to one of plural lower semicircular knock holes
17
formed on the fundamental base
3
. The second moving base
19
is the first moving base and the second moving base and can approach the first moving base and can be separated from the first moving base. A movable claw is arranged on a side of the second moving base opposed to the first moving base. A covering roof portion having an arched covering gate shape is provided at an upper portion of the second moving base on its first moving base side. A lower face of a side wall of the pent roof portion and an upper face of the first moving base come in slide contact with each other and form a slide face parallel to the slide guide. Therefore, the length of a structure for supporting the movable claw can be shortened without damaging rigidity. Further, reaction force from a work is applied to an end tip of the cover roof portion and the length of an arm of moment resisting the reaction force is increased. Accordingly, pressure applied to the sliding face is reduced and no excessive force is locally applied so that durability of a work vice device is improved. Further, the sliding face has such-an-action-that it complements the shortening of the guide length of the movable claw by the guide of the fundamental block and the rigidity of the movable claw for the swing in the up and down direction is made high.
In a work vice of a second aspect of the present invention, the pent roof portion of the arched gate shape extends to a side of the first moving base by a length longer than an interval of knock pin holes. An inner face of each of both side walls of the roof portion is set to a guide face coming in slide contact with both side faces of a bearing portion. The sliding face has such an action that it complements the screwed onto a screw rod
23
rotatably inserted into a bearing portion
24
of the first moving base
18
. A moving claw
15
is attached to a side of the second moving base
19
opposed to the first moving base
18
.
When the work is gripped by this work vice, the upper semicircular knock hole
112
of the first moving base
18
is opposed to one of the lower semicircular knock holes
17
of the fundamental base
3
in conformity with a length of the work. The first moving base
18
is fixed to the fundamental base
3
by inserting a knock pin
29
into a formed circular knock hole. Thereafter, the second moving base
19
screwed onto the screw rod
23
is moved forward and backward toward an opposed fixed claw (not shown in
FIG. 1
) side by rotating the screw rod
23
pivotally inserted into the first moving base
18
. Thus, the work is fixedly positioned between the fixing claw and the moving claw
15
attached to the second moving base
19
.
In the work vice of the structure having the first and second moving bases
18
,
19
as shown in
FIG. 1
, a region capable of gripping the work between the movable claw
15
and the fixing claw is narrowed by a length L of the second moving base
19
, or the length of the fundamental base
3
must be increased by this length L in comparison with a work vice having only one moving base. Further, when the work fixedly positioned between the movable claw
15
and the fixed claw is cut, cutting powder of the work enters the clearance between the first moving base
18
and the second moving base
19
so that this cutting powder prevents a function of the work vice, etc.
In this case, as shown in
FIG. 2
, the known of a conventional art, combination of a base block
42
and a claw block
43
is used as the movable claw
15
used in the work vice to more accurately position the work. Namely, this movable claw
15
is formed such that the base block
42
and the claw block
43
can slidably come in contact with each other on a pushing-down face
47
inclined downward. When the work is positioned and fixed by the movable claw
15
, the pushing-down face
47
generates component force for pressing the claw block
43
downward by reaction force F from the work so that the work is pressed against an upper face of the fundamental base
3
or an upper face (fixing face) of a spacer arranged on the fundamental base
3
. In this case, when the movable claw
15
is opened, a tension spring
44
arranged between the base block
42
and the claw block
43
pulls up the claw block
43
.
However, the movable claw
15
of this structure has the following problem. Namely, when the work is gripped by an upper portion of the movable claw
15
, the claw block
43
and the base block
42
come in one side contact with each other and no claw block
43
for gripping the work itself is smoothly moved downward so that no work cannot accurately come in press contact with a desirable fixing face. Further, when a gradient of the pushing-down face
47
is increased to smoothly move the claw block
43
downward by the pushing-down face
47
, thicknesses for increasing the gradient are required with respect to both the base block
42
on a receiving side and the claw block
43
on a moving side. Therefore, the thickness of the movable claw
15
is increased so that the size of a grippable work is limited. Accordingly, a problem is caused in that the movable claw can be used for only a small work.
An arranging interval of a T-groove of the table of the machine tool is different in accordance with kinds and makers of the machine tool. Accordingly, it is necessary to form fixing bolt holes of the work vice in conformity with the arranging interval of the T-groove of the used table. Therefore, problems exist in that a general purpose property of the work vice is lost and several kinds of work vices conformed to the arranging interval of the T-groove of the table must be prepared.
In a certain kind of working, the working is performed by vertically setting a table face. However, when the work vice is fixed to the vertical table in a horizontal direction, a problem is caused in that the knock pin for fixing the fundamental base and the first moving base drops by its light weight. When the fundamental base and the first moving base are fixed to each other by one knock pin, the dropping of the knock pin can be prevented by inserting a flanged knock pin from above. However, when a large work is gripped by arranging work vices in parallel with each other, there is a case in which a stroke length of the knock pin is restricted by an adjacent work vice. Therefore, it is considered that the length of the knock pin is shortened. When the length of the knock pin is shortened, a structure for inserting knock pins from both sides of a vice is used to avoid an offset between an acting center of fastening force of the vice described later and an engaging position of each of the knock pins. However, in this case, no dropping of a knock pin on a lower side can be prevented.
A work vice having a long fundamental base is characterized in that, when milling working is performed on the surface of a thin work having a complicated peripheral shape, three work vices or more are arranged in parallel with each other and are attached to the table and plural portions of circumferential edges of the work are supported by the fixed claw and the movable claws therebetween so that the work can be stably held. Namely, since each of the work vices has an elongated shape, the plural work vices can be arranged on the table in parallel with each other in accordance with a shape of the work. As shown in
FIG. 3
(an example using four conventional work vices), a work
54
having concave and convex circumferential edges can be easily supported and fixed in plural positions A, B, C and D on a table
87
. If the work
54
is stably arranged fixedly on the table and intervals of the work vices are determined in consideration of easiness of deformation of the work since the work
54
is supported in the plural positions, the deformation of the work caused by a working reaction force can be minimized and high working precision can be obtained.
When a work vice of the above structure is fixed to the table
87
of the machine tool, a bolt hole of a fixing bolt is formed in a central portion of the fundamental base and the fixing bolt inserted into this bolt hole is fastened to a T-shaped nut on the table side. Otherwise, an inverse L-shaped fixing jig
4
(see
FIG. 5
) is prepared and a fixing flange
2
of the work vice is pressed by this fixing jig
4
.
In accordance with the fixing structure of the work vice using such a fixing jig
4
, an interval of the fixing jig
4
can be freely moved in conformity with the arranging interval of a T-groove of the table by moving the fixing jig
4
along the fixing flange
2
of the fundamental base
3
. Accordingly, the work vice can be mounted to the table of any machine tool so that a general purpose property of the work vice can be increased. In this case, when the work vice is mounted onto the T-groove in parallel with this T-groove by forming plural bolt holes in the fundamental base
3
on its central axial line, the work vice can be desirably fixed to the table by using fixing bolt holes formed on the central axial line of the fundamental base
3
. In a structure of forming the fixing bolt holes at a center of the fundamental base
3
, if pin holes
17
of the knock pin are arranged on both sides of the fundamental base
3
, it is possible to avoid interferences between the pin holes
17
and the fixing bolt holes formed on the axial line of the fundamental base
3
.
When the work
54
is fixed by using three work vices or more and tends to be deformed as in a plate material or the like, the work
54
is deformed at its fastening time even when fixing positions of the work vices onto the table are slightly shifted from each other. Namely, when the thickness of the work
54
is thin, a wavy surface of the work is caused by offsets of the work vices in their longitudinal directions. When the surface of the work
54
in this state is worked into a flat face, the deformation of the work is returned when the work is detached from the work vices, thereby causing a working error.
SUMMARY OF THE INVENTION
The present invention is made to solve the above-mentioned problems.
An object of the invention is to provide a work vice and a movable claw in which a region for supporting a work can be widened and is durable, and entering of cutting powder into a work vice movable portion at a working time can be prevented, and the work can be reliably positioned and is pushed downward without making the work vice come in one side contact with the work at a gripping time of the work so that operability of the work at its attaching and detaching times is improved.
Another object of the invention is to prevent occurrence of a working error as small as possible and is to provide a method for preventing a work from being deformed by an error in relative position accuracy of work vices when the work is supported by three work vices or more therebetween, and a jig for fixing each of the work vices and suitably executing this method.
In a work vice of a first aspect of the present invention, a first moving base and a second moving base are arranged in a slide guide arranged in the longitudinal direction of an elongated fundamental base. The first moving base is positioned by a positioning means formed on the fundamental base at a predetermined pitch. The second moving base is screwed to a screw rod arranged in parallel with the slide guide between shortening of the guide length of the movable claw by the guide of the fundamental block and the rigidity of the movable claw for the swing in the up and down direction is made high. Further, since the roof portion for covering the bearing portion and the distance between the moving bases is provided, it is possible to prevent cutting powder from entering a movable portion of the work vice.
In a work vice of a third aspect of the present invention, a sleeve or a nut member having a trapezoidal screw having a large lead and screwed to the first moving base is interposed between the first moving base and a screw rod for screw-advancing the second moving base. Therefore, the distance between claws can be more rapidly adjusted in accordance with a size of the work, and the work can be more rapidly attached and detached.
A movable claw of a fourth aspect of the present invention is characterized in that the movable claw comprises a base block having a multistage sawtooth shape on its front face, which is constructed by a pushing-down face inclined slantingly downward with respect to reaction force from a work and a receiving face crossing this pushing-down face, and a claw block having a multistage sawtooth shape on its rear face, which is constructed by a downward moving face coming in slide contact with the pushing-down face and a contact face opposed to the receiving face, and a buffer material is interposed between the receiving face and the contact face, and the base block and the claw block are fastened to each other by a screw through a resilient member. The movable claw has the base block and the claw block in which faces having multistage sawtooth shapes come in contact with each other. Accordingly, no one side contact is caused when the work is gripped. Further, a lower face of the work can be pressed against an upper face of the fundamental base as a reference face so that position accuracy of the work can be improved. Further, a gradient of the pushing-down face
47
can be increased without changing a thickness of the movable claw.
A movable claw of a fifth aspect of the present invention is characterized in that the pushing-down face of the base block and the downward moving face of the claw block in the movable claw in the above structure are set to multistage cylindrical faces having one central axis. In this movable claw, in addition to the movable claw in the fourth aspect, the claw block is approximately rotated horizontally with respect to the base block. Accordingly, a work having a tapered side face is reliably gripped while being followed along a horizontal direction. Further, since the pushing-down face and the receiving face are engaged with each other in a multistage sawtooth shape, the lower face of the work is pressed against the reference face of the fundamental base and the work can be more reliably positioned and fixed.
A fixing jig of the work vice of a sixth aspect of the present invention has a pressing flange for pressing a fixing flange of the work vice. The fixing jig also has a slit cut from a side of the pressing flange in a fixing portion to be fixed to a table or a pallet of a machine tool. The fixing jig further has a screw hole for applying screw force to the slit in its enlarging direction. In the fixing jig of this structure, the fixing flange of the work vice is fastened to the table or the pallet by a fixing bolt and is pressed by the pressing flange. Thereafter, force in the enlarging direction of the slit is applied to this slit by rotating a screw inserted to a screw hole. Thus, the pressing flange is deformed upward and force for pressing the fixing flange of the work vice by the pressing flange can be finely adjusted.
A fixing method of the work of a seventh aspect of the present invention is used when the work is fixed to a table or a pallet of a machine tool by mounting three work vices or more. Each of work vices of the three work vices or more in intermediate arrangements of the work is provided by arranging the fixing flange in the fundamental base. This fixing flange is pressed by the fixing jig fixed to the table or the pallet by a bolt so that the work vice is mounted to the table or the pallet. The fixing jig is arranged at a suitable interval in a position inside both longitudinal ends of the work vice so as to press the fixing flange on both sides of the fundamental base in its width direction. When a size of the work in its supporting direction is small and the first moving base of each of the work vices is therefore located near the fixing claw, the fixing jig on a side of the first moving base is located near a side of the fixing claw in accordance with a movement of the first moving base.
Work vices of the three work vices or more at both ends of the work are firmly fixed to the table or the pallet so as not to move these work vices by external force. In contrast to this, the work vices in the intermediate arrangements are fixed to the table or the pallet by adjusting fastening force so as to move the work vices in their longitudinal directions by adjusting force for pressing the fixing flange of each of the work vices by the pressing flange of the fixing jig when external force equal to or greater than a certain strength is applied to each of the work vices. The force for fixing these work vices is determined by an easiness degree of deformation of the gripped work. If necessary, the fixing force of each of the work vices in the intermediate arrangements is determined by measuring the deformation of the work when the work is gripped by the work vices.
When the work is fixed by the three work vices or more fixed onto the table or the pallet of the machine tool as mentioned above, the work is first gripped by the work vices therebetween at both the ends. Thereafter, the work is gripped by the work vices therebetween in the intermediate arrangements. The work vices in the intermediate arrangements are fastened in a state in which these work vices can be moved in their longitudinal directions. Accordingly, when there is an error in relative position of the work vices, a portion between the fixing jig
4
and the fixing flange is slid so that the work vices are moved to their original positions to be located. Further, a supporting reaction force applied from the work to the fixed claw and the movable claw above the fundamental base
3
bends the elongated fundamental base of the work vices in an upward convex direction by further fastening the work. This deformation of the fundamental base is very small. However, both longitudinal ends of the fundamental base of the work vice are pressed against the table or pallet side by this deformation so that pressing force of the fixing jig in its pressing portion is increased by receiving reaction force of this pressing. Accordingly, as a result, the work
55
is supported by the fixed claw
12
and the movable claw therebetween. Thus, the fundamental base of the work vices in the intermediate arrangements is strongly fixed to the table or the pallet by the fixing jig.
In accordance with such a work fixing method, when the work is gripped by the work vices therebetween in the intermediate arrangements, positions of the work vices with respect to the table or the pallet are corrected during a gripping operation. Thereafter, when the work is firmly supported by the fixed claw and the movable claw therebetween, the work vices are strongly fastened to the table or the pallet by the deformation of the fundamental base
3
of the work vices caused by this gripping force. Finally, the work is fixed to the table or the pallet without any influence of deformation caused by an error in attaching position of the work vices.
The invention of each of the first to fifth aspects is disclosed in Japanese Laid-Open Patent Publication No. 9-29571 (laid-open on Feb. 4, 1997) by the same applicant as this application.
BRIEF DESCRIPTION OF THE DRAWINGS
The structure and features of this invention will be easily understood with reference to the following accompanying drawings throughout which the same reference numerals designate the same elements and parts.
FIG. 1
is a partially broken side view of a work vice of a conventional structure;
FIG. 2
is a front view showing a conventional movable claw;
FIG. 3
is a perspective view showing a fixing method of a work;
FIG. 4
is a side view showing a first embodiment of a work vice according to the present invention;
FIG. 5
is a front view showing the first embodiment of the work vice shown in
FIG. 4
;
FIG. 6
is a front view of a first moving base shown in
FIG. 4
;
FIG. 7
is a front view of a second moving base shown in
FIG. 4
;
FIG. 8
is a partially broken side view of the first and second moving bases when the first and second moving bases approach each other;
FIG. 9
is a partially broken side view of the first and second moving bases when the first and second moving bases are separated from each other;
FIG. 10
is a partially broken side view showing a second embodiment of the work vice according to the present invention;
FIG. 11
is a cross-sectional view typically showing a fixing method of the work vice;
FIG. 12
is a partially broken front view showing an intermediate claw holder;
FIG. 13
is a side view showing a third embodiment of the work vice according to the present invention;
FIG. 14
is a perspective view showing a using state of the work vice of the third embodiment;
FIG. 15
is a perspective view showing a modified embodiment of the work vice of the third embodiment;
FIG. 16
is an exploded side view showing a first embodiment of a movable claw according to the present invention;
FIG. 17
is an exploded plan view of the movable claw of the first embodiment;
FIG. 18
is a side view showing a second embodiment of the movable claw according to the present invention;
FIG. 19
is a plan view of the movable claw of the second embodiment;
FIG. 20
is a plan view showing a using state of the movable claw of the second embodiment;
FIG. 21
is a perspective view showing a fixing jig.
FIG. 22
is a bottom view of an example of the moving-free engaging towards the guide-groove of the fundamental-base, set at the tip of the foot of the intermediate-claw holder and the work-supporting base;
FIG. 23
is a front view of an example of the work-supporting base, set at the intermediate position of the fundamental-base, to support the back of the workpiece;
FIG. 24
a side view of the work-supporting base, shown in
FIG. 23
;
FIG. 25
is a perspective view of an example of the positioning-jig, set at the work-vise (Block Body), to regularly position the materials freely to the side of the workpiece;
FIG. 26
is a cross-sectional view of the structure shown in
FIG. 25
;
FIG. 27
is a perspective view of an example of the positioning-jig, set at the intermediate-claw holder, equipped with the loading-unloading mechanism to the work-vise;
FIG. 28
is a perspective view of another example of the positioning-material fixed at the loading-unloading mechanism of the positioning-jig, as shown in
FIG. 27
;
FIG. 29
is a perspective view of an example of the positioning-jig regularly position the flanks of plural workpieces clamped by the work-vises; and
FIG. 30
is a cross-sectional view of the loading-unloading mechanism of the positioning-jig, as shown in FIG.
29
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIGS. 4
to
9
show a first embodiment of a work vice according to the present invention. In this first embodiment, a work vice
1
has structures of the first and second aspects. As shown in
FIGS. 4 and 5
, the work vice of this embodiment has an elongated fundamental base
3
having an inverse T-shape in section and having a flange
2
in each of lower portions on both sides of the base
3
. A fixing jig (hook portion)
4
having an inverse L-shape and mounted to a table of a machine tool (not shown in
FIGS. 4
to
9
) is engaged with the fixing flange
2
so that the work vice
1
is fixed to the table. A slide guide
5
having a T-shape in section is formed integrally with an upper face of the fundamental base
3
. Concave grooves
6
,
6
extending in a longitudinal direction of the fundamental base
3
are formed on both sides of a connecting portion of the slide guide
5
and the fundamental base
3
.
As shown in
FIG. 4
, an attaching face
7
as the same face as an upper face of the slide guide
5
is formed at one end of the above fundamental base
3
. A block body
9
is fixed by a bolt
11
to this attaching face
7
through a key
8
. A fixed claw
12
is fixed to the block body
9
by a screw
13
. A movable claw
15
opposed to the fixed claw
12
is fixed by a screw
16
to a second moving base
19
slidably mounted to the slide guide
5
. A first moving base
18
is slidably mounted to the slide guide
5
such that the first moving base
18
is adjacent to a side of the second moving base
19
opposed to a side of the fixed claw
12
. A plurality of knock holes
17
having centers near lower sides of the concave grooves
6
are formed on both side faces of the fundamental base
3
at a constant pitch along the slide guide
5
. A depth of each of the knock holes
17
is set to be deeper than the depths of the concave grooves
6
.
FIGS. 6 and 7
respectively show the first moving base
18
and the second moving base
19
. As shown in
FIGS. 8 and 9
, a roof portion
38
having an arched gate shape extends above the first moving base
18
integrally with an upper portion of the second moving base
19
to its first moving base
18
side. An upper face of the first moving base
18
and a lower face of a side wall of the roof portion
38
come in slide contact with each other and form a slide face
20
parallel to the slide guide
5
.
As shown in
FIG. 6
, the first moving base
18
has a bearing portion
24
for rotatably and pivotally supporting a screw rod
23
and also has a leg portion
25
coming in slide contact with each of both side faces of the slide guide
5
. An axial movement of the screw rod
23
is restricted by a flange
21
and a collar
22
(See
FIG. 8
) located on both sides of the bearing portion
24
so that the screw rod
23
can not be axially moved. A width of the bearing portion
24
is narrower than that of the leg portion
25
. Both shoulder faces of the leg portions
25
located on sides of the bearing portion
24
are set to slide faces
20
. A projection
28
fitted into each of the concave grooves
6
is formed in an intermediate position inside each of the two leg portions
25
,
25
on both the sides of the bearing portion
24
.
A knock pin
29
fitted into each of the knock holes
17
of the fundamental base
3
is mounted to each of the leg portions
25
both the sides such that the knock pin
29
can be depressed and projected toward an inner side of each of the leg portions
25
. A long groove
31
in the direction of a pin axis is formed in the knock pin
29
, and an end portion of a basic end portion (a picking side) of this long groove
31
is set to a concave
114
deeper than the depth of this groove
31
. The length of the long groove
31
is set to be equal to an inserting stroke of the knock pin
29
. An engaging pin
32
is faced to a side face of a through hole
112
of the leg portion
25
of the first moving base
18
and is biased by a spring (not shown) in an advancing direction thereof. An end tip of the engaging pin
32
is projected to the leg portion
25
of the first moving base
18
. This end tip of the engaging pin
32
is fitted into the above long groove
31
of the knock pin
29
inserted into the through hole
112
. When this end tip is opposed to the concave
114
, this end tip is further advanced and is dropped into the concave
114
. The above long groove
31
of the knock pin
29
is formed such that the end tip of the engaging pin
32
is opposed to the concave
114
when the knock pin
29
is fully inserted. The above long groove
31
of the knock pin
29
is also formed such that the end tip of the engaging pin
32
reaches the other end of the long groove
31
when the knock pin
29
is pulled out and the end tip of the knock pin
29
is returned until the through hole
112
. When the first moving base
18
is moved along the slide guide
5
and such a knock pin
29
is pushed-in at a desirable fixing position, the end tip of the engaging pin
32
and the concave
114
are fitted to each other so that an axial movement of the knock pin
29
is prevented. Accordingly, pulling-out of the knock pin
29
is prevented by vibrations, etc. At the same time, when the work vice is horizontally mounted to the table
87
(See
FIG. 3
) located in a vertical position, it is also possible to prevent the knock pin
29
on a lower side of the work vice from dropping by its light weight. Further, when the knock pin
29
is pulled out, pulling-out of the knock pin
29
is prevented in a contact position between the end tip of the engaging pin
32
and the other end of the long groove
31
after the end tip of the engaging pin
32
is pulled out of the concave
114
by pulling force of the knock pin
29
. Therefore, no knock pin
29
is detached from the through hole
112
. Accordingly, when the first moving base
18
is moved to a new position, the pin hole
17
and the knock pin
29
are easily aligned with each other in position and the first moving base
18
can be more smoothly positioned.
The above second moving base
19
has a female screw portion
33
screwed to the screw rod
23
pivotally supported by the first moving base
18
and also has a skirt portion
34
coming in slide contact with each of the side faces of the slide guide
5
. A convex fitting portion
35
fitted into each of the concave grooves
6
is formed inside a lower end of each of the skirt portions
34
.
The female screw portion
33
is formed in a portion of the above pent roof portion
38
of the second moving base
19
. A fixed claw
12
side of the female screw portion
33
is formed to be a counter boring hole
36
. The screw rod
23
is projected from the female screw portion
33
to the counter boring hole
36
. A washer
37
for preventing the screw rod
23
from pulled out of the female screw portion
33
is mounted to an end tip of the screw rod
23
(see FIG.
8
). The movable claw
15
is mounted such that the movable claw
15
closes this counter boring hole
36
.
The above roof portion
38
having the an arched gate shape in section extends from an upper portion of the second moving base
19
onto a side of the first moving base
18
such that the bearing portion
24
of the first moving base is covered with the roof portion
38
. A lower face of this roof portion
38
comes in slide contact with an upper portion of the first moving base
18
and becomes the slide face
20
. An inner face
41
of each of the side walls of the roof portion
38
comes in slide contact with each of the side faces of the bearing portion
24
and becomes a guide face
27
. A length of the roof portion
38
is set to be slightly longer than the arranging pitch of the knock holes
17
of the fundamental base
3
. The roof portion
38
is formed such that no roof portion
38
is dislocated from the bearing portion
24
even when the first moving base
18
and the second moving base
19
are separated from each other. The roof portion
38
is also formed such that entering of cutting powder into a movable portion between the first moving base
18
and the second moving base
19
is prevented.
When the work is gripped by the work vice
1
of the first embodiment, the work is arranged on the slide guide
5
in a state in which one side face of the work comes in contact with the fixed claw
12
. Then, the first moving base
18
is fixed by making the movable claw
15
approach the work and fitting the knock pin
29
into a nearest knock hole
17
. Next, the second moving base
19
is advanced by rotating the screw rod
23
so that the work is gripped by the movable claw
15
and the fixed claw
12
. When the work is gripped between these claws, reaction force is applied to the movable claw
15
such that the second movable base
19
falls on a side of the moving claw
15
. However, this falling of the second moving base
19
is received on the slide face
20
so that this falling can be effectively prevented even when the width of the second moving base
19
in its sliding direction is narrowed. Accordingly, a compact vice having high rigidity is obtained.
FIG. 10
shows a work vice according to a second embodiment of the present invention which has a structure of the third aspect of the present invention in which a connecting portion of the first moving base
18
and a movable claw holder
86
is improved. In this second embodiment, a female screw hole
71
parallel to the slide guide
5
is formed in the first moving base
18
. A trapezoidal female screw
72
having a large head is provided in this female screw hole
71
. A sleeve
73
having a trapezoidal male screw to be screwed into the above trapezoidal female screw
72
formed on an outer circumference of the sleeve
73
is screwed into the above female screw hole
71
. The screw rod
23
having the flange
21
in its intermediate portion is inserted into a central through hole
74
of the sleeve
73
.
A thrust washer
77
is fitted into an end tip of the sleeve
73
by locking rotation of the thrust washer
77
by a pin
78
. A thrust metal
80
having a lubricant impregnating portion
79
is interposed between this thrust washer
77
and the pin
78
in a free rotating state. The thrust metal
80
is provided to reduce frictional force between the thrust metal
80
and the sleeve
73
when the screw rod
23
is rotated. The thrust washer
77
is provided to secure a required pressure receiving area between the thrust washer
77
and the thrust metal
80
.
The sleeve
73
has a head
75
at the other end thereof. A short lever
76
is fixed to this head
75
. The sleeve
73
is moved forward and backward within the female screw hole
71
by rotating this lever
76
so that the screw rod
23
can be moved forward and backward by a large stroke.
FIG. 11
shows an attaching structure of the work vice of the present invention to the table. In
FIG. 11
, the fundamental base
3
is fixed to the table
87
by a fixing jig
4
having a pressing flange
98
coming in contact with the upper face of the fixing flange
2
of the fundamental base
3
. The fixing jig
4
has a fixing bolt hole
101
in its central portion and a fulcrum leg
102
is formed on a side opposed to the pressing flange
98
. A fixing bolt
97
is inserted into the fixing bolt hole
101
and is fastened to a nut member
105
mounted in a T-groove
104
of the table
87
in a state in which the fulcrum leg
102
comes in contact with an upper face of the table
87
and the pressing flange
98
comes in contact with the upper face of the fixing flange
2
. Thus, an end portion of the fundamental base
3
is fixed. When the fundamental base
3
is fixed to the table
87
by using a fixing bolt hole (not shown) formed in the fundamental base
3
, a tee to be fitted to the T-groove
104
of the table
87
is fixed onto a bottom face of the fundamental base
3
so that an attaching position of the work vice is prescribed. Such an arranging structure of the T-groove
104
is convenient as a mutual positioning structure of work vices when two work vices are arranged in parallel with each other.
When a work vice is large-sized, etc., the work vice can be of course fixed by using one fixing screw and four fixing jigs
4
or more for directly fixing the fundamental base
3
. When plural fixing bolt holes are formed on a central axial line of the fundamental base
3
together with the fixing jigs
4
for fixing the fundamental base
3
and the work vice is mounted in parallel with the T-groove of the table, the work vice can be also fixed to the table by using these bolt holes. At this time, if necessary, the plural fixing bolt holes can be arranged at a short pitch so as to cope with differences in arranging interval of the T-grooves of the table to a certain extent. Further, the work vice can be also fixed to the table by only plural fixing jigs although an error in fixing position is large.
In accordance with the above fixing structure of the work vice to the table, the work vice can be fixed to various kinds of T-grooves having different arranging intervals, and the work vice can be freely mounted in any one of directions parallel and perpendicular to the T-grooves of the table so that a general purpose property of the work vice can be improved.
As shown in
FIG. 4
, when an intermediate claw holder
122
is mounted in an intermediate position between the fixed claw
12
and the movable claw
15
, two works can be simultaneously gripped between these claws.
FIG. 12
shows a structure of this intermediate claw holder
122
. Similar to the first moving base
18
and the movable claw holder
86
mentioned above, this intermediate claw holder
122
has a T-groove
126
slidably moved along the slide guide
5
, and an intermediate claw
123
is fixed to the intermediate claw holder
122
by a bolt
124
at its both faces directed to sides of the fixed claw
12
and the movable claw
15
. Further, an engaging means
125
is provided for fastening the fundamental base
3
and fixing the relative position of the intermediate claw holder
122
to the fundamental base
3
by frictional force therebetween. The engaging means
125
can be constructed by using a screw. However, the engaging means
125
can be also constructed such that a ball hole
132
having an end tip opening portion
131
directed to the fundamental base
3
is formed in a projecting portion of the T-groove
126
and a guide ball
134
biased by a spring
133
is rotatably fitted into the ball hole
132
so as to partially project the guide ball
134
from the above end tip opening portion
131
. In this case, a pressure adjusting screw
135
for adjusting a compression length of the spring
133
can be arranged on a side of the spring
133
opposed to the guide ball
134
. When the latter structure is employed, the guide ball
134
is rotatably pressed against the fundamental base
3
of the work vice by the spring
133
. Accordingly, the intermediate claw holder
122
can be moved to a free position in a longitudinal direction of the fundamental base
3
. Further, the intermediate claw holder
122
can be temporarily fixed at the free position in the longitudinal direction of the fundamental base
3
only by separating a hand from the pressure adjusting screw
135
so that the work can be attached and detached rapidly and easily.
The intermediate claw
123
is formed to simultaneously fix two works between the fixed claw
12
and the movable claw
15
. When only one work is fixed, the first moving base
18
and the movable claw holder
86
are pulled out of the slide guide
5
and the intermediate claw holder
122
is then pulled out from the slide guide
5
. The first moving base
8
and the movable claw holder
86
are again inserted into the slide guide
5
.
This intermediate claw
123
is particularly suitable when the movable claw
15
of the work vice is mounted to the attaching faces of the work in the longitudinal direction thereof and are opposed to each other in a vertical direction and two works are arranged in the vertical direction and are simultaneously gripped. When the works are attached in this way, a position of the intermediate claw
123
can be also fixed by the engaging means
125
in a detaching state of the works. Accordingly, after the next work to be mounted at a lower side of the intermediate claw
123
is set, another work is set onto an upper side of the intermediate claw
123
and the movable claw
15
is advanced (lowered) so that the upper and lower works can be simultaneously fixed smoothly.
When the works are released, the movable claw
15
is moved backward. Thereafter, the upper work is detached and the intermediate claw
123
is slightly raised upward and is fixed by the engaging means
125
. The lower work is then detached. This construction is characterized in that the two works can be simultaneously gripped reliably in a stable state by existence of the intermediate claw
123
.
As mentioned above, the intermediate claw
123
is held by the slide guide
5
by a structure in which the intermediate claw
123
is provided on the slide guide
5
. Therefore, the two works gripped on both sides of the intermediate claw
123
can be stably gripped therebetween. For example, when the work vice is used by setting this vice in the vertical direction, etc., the intermediate claw
123
can be held in a temporary position by the engaging means
125
at attaching and detaching times of the works. Accordingly, the works can be smoothly attached and detached rapidly even when the two works having different shapes are simultaneously gripped in the vertical direction.
FIGS. 13
to
15
show a third embodiment of the work vice having structures of the first to third aspects of the present invention. In the work vice of this embodiment, a fixed claw
12
is detachably arranged in an intermediate position of an elongated fundamental base
3
and a movable claw
15
is arranged at both ends of the fundamental base
3
. A block body
9
is fixed to a center of the fundamental base
3
by a bolt
11
and fixing claws
12
,
12
are fixed to both sides of this block body
9
. A first moving base
18
and a second moving base
19
similar to those in the first embodiment are arranged in both side end portions of the fundamental base
3
. The movable claw
15
is fixed to the second moving base
19
. In a mounting state of the block body
9
, two works
54
,
54
can be gripped as shown in FIG.
14
. In a detaching state of the block body
9
, a large-sized work
54
can be gripped as shown in FIG.
15
.
FIGS. 16 and 17
show a detailed structure of the movable claw in the first embodiment of the present invention. The movable claw
15
of this first embodiment has a structure of the fourth aspect of the present invention. The movable claw
15
is constructed by a base block
42
to be fixed to a side of the second moving base
19
and a claw block
43
on a work side. Both the blocks
42
,
43
are fastened to each other by a stepped screw
45
in which a belleville spring
44
is interposed. A front face of the base block
42
has a multistage sawtooth shape and has a slanting pushing-down face
47
and a receiving face
48
perpendicular to this pushing-down face
47
.
A rear face of the claw block
43
is formed in a sawtooth shape vertically reverse to the front face of the base block
42
and has a downward moving face
51
coming in slide contact with the above pushing-down face
47
and a contact face
52
opposed to the receiving face
48
. A rubber sheet
53
having an oil proof property is additionally attached to the contact face
52
. The base block
42
and the claw block
43
come in press contact with each other by the belleville spring
44
of the stepped screw
45
through the rubber sheet
53
.
In accordance with the movable claw
15
of this first embodiment, when the movable claw
15
is mounted to the second moving base
19
and a work is gripped between the movable claw
15
and the fixed claw
12
, the claw block
43
is slightly swung slantingly downward along the pushing-down face
47
by reaction force applied from the work to the claw block
43
. Thus, floating-up of the second moving base
19
can be absorbed and the work can be pressed against the reference (an upper face of the slide guide
5
) so that positioning accuracy of the work can be improved.
FIGS. 18
to
20
show a second embodiment of the movable claw
15
. The movable claw
15
of this second embodiment has a structure of the fifth aspect of the present invention. In the movable claw
15
of this embodiment, the pushing-down face
47
of the base block
42
and the downward moving face
51
of the claw block
43
are formed by cylindrical faces at plural stages having a slanting central axis S parallel to a front pushing-down face of the claw block
43
. Accordingly, each of sawtooth shapes of the base block
42
and the claw block
43
is set to a gentle angular shape having low both ends and a high center. A stepped screw
45
screwed into the claw block
43
is inserted into an elongated hole
61
extending in a transversal direction at a center of the base block
42
. The claw block
43
and the base block
42
are fastened through a belleville spring
44
. A stopper bolt
62
is projected from a contact face
52
at a first stage at its end tip and is screwed into each of both upper corners of the claw block
43
. The end tip of the stopper bolt
62
extends until an intermediate portion of a through hole
63
formed in a rubber sheet
53
. The rubber sheet
53
can be shrunk and the end tip of the stopper bolt
62
is set such that this end tip is not broken by pressure.
When a work
54
having a tapered side face
64
(see
FIG. 20
) is gripped by the movable claw
15
of the above second embodiment and the movable claw
15
comes in contact with the work
54
, the claw block
43
is approximately rotated in a horizontal direction around the central axis S along the tapered side face
64
of the work
54
. At this time, the stepped screw
45
is also moved within the elongated hole
61
of the base block
42
. After the claw block
43
is moved along the tapered side face
64
and the screw rod
23
is further rotated, the claw block
43
is moved downward along the pushing-down face
47
while the claw block
43
compresses the rubber sheet
53
. Thus, a bottom face of the work
54
is pressed against the slide guide
5
. When the rubber sheet
53
is compressed to a certain extent, an end tip of the stopper bolt
62
is projected from the through hole
63
and comes in contact with the receiving face
48
of the base block
42
so that the downward movement of the claw block
43
is stopped. Accordingly, this movable claw
15
is rotated in the horizontal direction along the tapered side face
64
of the work
54
and its positioning in a vertical direction is adjusted by the downward movement along the pushing-down face
47
of the claw block
43
. Accordingly, the work can be more reliably positioned and fixed in comparison with the movable claw in the first embodiment.
FIG. 21
shows an embodiment of the fixing jig
4
of the work vice according to the present invention. The fixing jig of this embodiment has a structure of the sixth aspect of the present invention. A side face of the fixing jig
4
of this embodiment is formed in an inverse L-shape. The fixing jig
4
has a low fixing portion
142
having a flat bottom face and approximately formed in a rectangular parallelepiped shape. The fixing jig
4
also has a pressing flange
144
projected from an upper portion of the fixing portion
142
and having a pressing face
143
parallel to the bottom face of the fixing portion
142
. A concave portion
145
is formed as an escaping portion at a working time on a portion of the pressing face
143
crossing a side face of the fixing portion
142
. A slit
146
is cut in parallel with the bottom face of the fixing portion
142
on its side face to pressing flange
144
side until a portion near a central portion of the fixing portion
142
. A bolt hole
148
is formed in a vertical direction near an upper central face of the fixing portion
142
. A fixing bolt
147
for fastening the fixing jig
4
to the table
87
is inserted into the bolt hole
148
. Each of two screw holes
149
is formed on an upper face of the fixing portion
142
and reaches the slit
146
in a position displaced the pressing flange
144
side with respect to the bolt hole
148
.
When the work vice
1
is fixed to the table
87
by the fixing bolt
147
, the fixing flange
2
of the work vice is pressed by the pressing face
143
. The pressing face
143
can strongly press the fixing flange
2
since a slit width of the slit
146
is slightly reduced as the fixing bolt
147
is screwed forward. Pressing force of the pressing flange
144
is finely adjusted by a screwing movement of a screw
151
screwed into each of the screw holes
149
. The screw
151
is screwed into the screw hole
149
until the screw
151
comes in contact with a bottom face of the slit
146
. Thereafter, when the screw
151
is further screwed forward, the slit
146
is enlarged and height of the fixing portion
142
is increased and the pressing flange
144
is raised upward so that the pressing force thereof is weakened. In contrast to this, when the screwed screw
151
is screwed backward, the slit
146
is narrowed in width and the pressing flange
144
is lowered so that the pressing force thereof is strengthened.
FIG. 3
shows a state in which a work
54
having a planar L-shape is fixed by using four work vices
1
a
to
1
d
. A fixing method of the work of the seventh aspect of the present invention will next be explained with reference to FIG.
3
and FIG.
21
.
Four work vices
1
a
,
1
b
,
1
c
and id are strongly fixed to the table
87
by the fixing jig
4
and the fixing bolt
147
. An attaching position of the fixing jig
4
is adjusted by the length of the work
54
in the longitudinal direction of the work vice. In this embodiment, four fixing jigs per one work vice are attached to both sides of the fundamental base
3
near end portions of the work
54
. Each of the fixing jigs
4
for the two work vices
1
b
,
1
c
in intermediate portions of the work
54
is fixed to the table
87
by the bolt
147
and the screw
151
is then inserted and screwed forward so that the pressing force is weakened by a certain strength determined by a shape and a material of the work, etc. In this manner, the two work vices
1
b
,
1
c
in the intermediate portions can be slid in longitudinal directions of the work vices on the table
87
when a large external force is applied to each of these work vices in these longitudinal directions.
In this state, the work
54
is weakly supported by the four work vices
1
a
to
1
d
therebetween. Next, the work
54
is strongly supported by work vices
1
a
,
1
d
therebetween at both end portions of the work
54
. When positions of the work vices
1
b
,
1
c
in the intermediate portions are shifted from suitable positions for gripping the work
54
, force for deforming the work
54
is applied to the work and the work vices
1
b
,
1
c
in the intermediate portions are slid to suitable positions for gripping the work
54
on the table
87
by reaction force applied from the work
54
. Further, when the work
54
is strongly gripped by the work vices
1
b
,
1
c
therebetween in the intermediate portions, the fundamental base
3
of the work vices
1
b
,
1
c
located below the fixing claw
15
and the fixed claw
12
is deformed in an upward convex shape approximately having a high central portion by reaction force provided by gripping the work
54
. The fixing flange
2
of the fundamental base
3
of each of the work vices
1
b
,
1
c
is pressed by this deformation against the pressing face
143
of the pressing flange
144
of each of the fixing jigs
4
so that force for pressing the fixing flange
2
by the pressing face
143
is increased. Accordingly, the two work vices
1
b
,
1
c
in the intermediate portions are strongly fixed to the table
87
.
The pressing force of each of the fixing jigs for fixing the work vices in the intermediate portions is maintained at a set value unless each screw
151
is not touched. Accordingly, if the fixing jigs
4
each setting the pressing force to a suitable value by the screw
151
are prepared at every work, the work can be fixed to-the table without distorting the work so that high accurate processing can be simply realized.
The intermediate-claw holder
122
shown in FIG.
22
and
FIG. 12
can be equipped only after detaching the 1st movable-base
18
and the 2nd movable-base
19
from the slide-guide
5
.
FIG. 22
shows a special structure of the fundamental-base
3
attached with the intermediate-claw holder
122
, without detaching the 1st and 2nd movable-bases
18
and
19
.
In this structure, the engaging-means
161
fitted in the guide-groove
6
of the fundamental-base is equipped at the top of the feet
162
on both sides of the T-groove
126
of the intermediate-claw holder
122
, freely rotatable by the bolt
163
.
The engaging-means
161
is rotated outwards and the intermediate-claw holder
122
is fitted over the slide-guide
5
.
Then, the engaging-means
161
is rotated inwards to be fixed at the upper wall of the guide-groove
6
by the bolt
163
.
Then, the intermediate-claw holder
122
can be fixed firmly.
The engaging-means
161
shown in
FIG. 22
is of a rectangle with both ends being shaped semi-circular arcs. The bolt
163
is penetrated through the hole set in the center of the semi-circle at one side.
A stopper
164
is thrusted out to push the side of the engaging-means
161
to keep it rotationless.
When the engaging-means
161
rotates to the right (see from the bottom), the stopper
164
come across the engaging-means
161
which is coming inside. When the engaging-means
161
rotates to the left (see from the bottom), the stopper
164
come across the engaging-means
161
coming outside.
The above-stated structure, to fix the intermediate-claw holder
122
, is quite recommendable to be set on the workpiece-supporting base (FIG.
23
and
24
). When a thin workpiece shall be machined, the workpiece-supporting base is employed at the fundamental-base
3
to support the back of the thin workpiece
54
.
The workpiece-supporting base
165
shown in FIG.
23
and
FIG. 24
is equipped with the gate type base-block
166
to form T-groove
126
and the engaging means
161
fitted at the top of both feet of the base-block by the bolt
163
, freely rotatable around the bolt, the supporting-block
168
being firmly set by the hexagonal-hole bolt
167
on the upper face of the base-block
166
.
The engaging-means
161
and the stopper
164
are shown in FIG.
22
. The supporting-block
168
is basically of a plate-shape, but in the special case the shape of the top can be of different style to clamp the different workpieces, as follows:
For example, as shown in
FIG. 23
, the upper part of the supporting-block
168
is made of a thin plate to support the workpiece with a narrow face.
And in addition, as shown in
FIG. 23
, the central part of the supporting-block
168
has the notch
169
to support the workpiece with the both ends of the block.
For example, to machine plural penetrating-holes to the workpieces in a fine pitch by the special design (as above) of the ends of the supporting-block
168
, the tip of the drill
170
can avoid collision against the supporting-block
168
. Prepare a supporting-block
168
of the maximum height, and the upper face of the block
168
shall be shaven off in accordance with the thickness of the workpiece.
The positioning-jig, which is to regulate the position of the side of the workpiece clamped by the work-vise, can be set at the 2nd movable base
19
supporting the movable-claw, and at the block-body
9
supporting the fixed-claw, and at the intermediate-claw holder
122
.
FIG.
25
and
FIG. 26
show examples of the positioning-jigs referred as above-stated. The positioning-jigs are set at the side of the block-body
9
.
The positioning-jig
171
is composed of the sleeve
174
with a setting-bolt
172
and a flange
173
, the nut
176
screwed up with the screwed part of the sleeve
175
, the arm-block
177
which is set at the sleeve
174
rotatable in a softly-clamped condition by the flange
173
and the nut
176
, the stud
178
screwed up with the tip of the arm-block
177
, and the fixing-nut
179
for this stud
178
.
The sleeve
174
has a hole, and the tip of the setting-bolt
171
is penetrated through the hole of the sleeve
174
to be screwed up with the tapped hole
182
of the spacer
180
.
The sleeve
174
is composed of the screw part
175
and the cylinder part
183
supporting the flange
173
and the arm-block
177
, and the nut
176
is screwed up with the screwed part
175
.
The nut
176
is attached with the stop-screw
184
, radius-wise, and the stopper-pins
185
are set radically at two points.
The arm-block
177
is fitted rotatably into the cylinder part
183
of the sleeve
174
, and the stopper-receiver
186
is set at the back of the arm-block
177
to keep in touch with the stopper-pins
185
.
At the tip of the arm-block
177
, a screwed-hole is set parallel with axis of the sleeve
174
. The stud
178
with a hexagonal-hole is screwed up into this screwed hole, and the screwing-up position can be regularly fixed by the fixing-nut
179
.
The arm-block
177
, after being inserted through the cylinder
183
of the sleeve
174
, is lightly clamped by the flange
173
of the sleeve
174
and the nut
176
screwed up with the screw-part
175
of the sleeve. The nut
176
shall be screwed moderately to keep the arm-block
177
from trembling and to be turned easily.
The screwed-up position is fixed by the stopper-screw
184
.
The positioning-jig
171
is generally fixed at the block-body
9
and the 2nd movable-base
19
of the work-vise employing with the spacer
180
. The spacer
160
has, for an example, the screw-bolt
181
same as the setting-bolt
172
at one end, and the tapped-hole
182
to be screwed with the setting-bolt
172
at the other end. In this example, a tapped-hole is set at the side of the block-body
9
to receive the setting-bolt, and the spacer
180
can be fixed by screwing the screw-bolt
181
into the tapped-hole. Then the tip of the setting-bolt
172
, penetrating into the sleeve
174
, is screwed into the tapped-hole
182
of the spacer
180
, and fasten the sleeve
174
rotationless.
At this time of fastening, the position of the stopper-pin
185
is set in order to support the arm-block
177
at the position of the arm-block
177
falling down towards the workpiece and the opposite position.
And after adjusting the positioning-lever
178
at the top of the arm-block
177
to set the basic position of the side of the workpiece
5
, the positioning-lever is fixed by the fixing-nut
179
.
To regulate the position of the side of the workpiece
54
to be clamped by the work-vise
1
, the arm-block
177
is fallen down towards the workpiece to contact the side of the workpiece at the tip of the positioning-lever
178
. Thus, the workpiece shall be regularly clamped.
To machine the side of the workpiece where the positioning-lever
178
is contacted, the arm-block
177
should be rotated to the side opposite to the workpiece.
By setting the spacer
180
as above-stated structure and setting the length of the screw-shaft
181
as same as the length of the setting-bolt
172
, the positioning-jig
171
can be attached in plural steps.
That is, the 1st-step sleeve is fixed by the screwed-shaft of the 2nd-step spacer, and the 2nd-step sleeve is fixed by the setting-bolt of the 2nd-step spacer.
Thus, the position of the side of the workpiece can be regulated at the plural positions by rotating any arm-block of any positioning-jig set in plural steps selectively towards the workpiece.
FIG.
27
and
FIG. 30
show other examples of the positioning-jig, being employed at the work-vise, to regulate the position of the side of the workpiece.
The positioning-jigs shown in FIG.
27
and
FIG. 30
have the loading-unloading mechanism to it simply loading-unloading of the workpiece to the work-vise.
The loading-unloading mechanism
191
shown minutely in
FIG. 30
has the L-type main bracket
192
and the L-type pushing bracket
193
. The tip part of the main-bracket
192
and the L-type bend part of the pushing-bracket
193
are connected by the pin
194
to compose a gate type figure.
The spring
195
to open this gate type and the screw
196
with the pickup
197
to close this gate type are attached between the main-bracket
192
and the pushing-bracket
193
. The main-bracket
192
has the tapped-hole in order to attach the positioning materials at the side.
To this tapped-hole, the positioning plate
201
(
FIG. 27
) and the positioning-block
202
(
FIG. 28
) can be attached with the spacer in necessity to regulate position of the side of the workpiece.
The positioning-plate
201
has the setting-portions
203
in the center. When being attached to the main bracket
192
, position of the sides of the workpieces set at both sides of the workpieces set at both sides of the intermediate-claw holder
122
can be regulated.
On both sides of the attaching part
203
, the positioning-blocks
202
(
FIG. 28
) is attached with cubes, each of which four sides have the different intervals from the attaching-parts.
The sides of the workpiece can be regulated in four different positions by changing the setting direction of the cubes to the main bracket
192
.
The main-body bracket
192
, which is equipped with the positioning-plate
201
and the positioning-block
202
, is inserted to the block-body
9
which supports the intermediate-claw holder
122
and the fixed-claw of the work-vise with loosening the screw-mechanism
196
. Then, turning the knob
197
of the screwing mechanism
196
to shut the gate type as above said, the main-body-bracket
192
can be fixed at the work-vise. When machining the workpiece, the positioning-jig should be detached by turning the knob
197
to loosen the screw-mechanism
196
to open the above-said gate type by means of the force of the spring
195
.
The positioning-jig
204
shown in
FIG. 29
employs two sets of the loading-unloading mechanism
191
as above-state.
One end of the circular-bar
206
is fixed at the receiver-base
205
being fixed at one side.
At another receiver-base
208
being fixed at another side, the circular-bar
206
is inserted oscillation-free, and the setting-screw
207
to fix the circular-bar
206
at the receiver-base
208
of the oscillation-free side.
This positioning-jig
204
attaches one loading-unloading mechanism. to the block-body
9
supporting the fixed-claw of the work-vise, and another loading-unloading mechanism. to the 2nd movable-base
19
supporting the movable-claw.
In this condition, the circular-bar
206
is made parallel to the forwarding-retiring direction of the 2nd movable-base
19
, which can go forwards and retire with the positioning-jig
204
attached.
Then, as shown in
FIG. 29
, put plural workpieces on the base of the work-vise, in the conditions that the 2nd-movable-base
19
is kept opened and the ends of plural workpiece are touched with the circular-bar, can be clamped altogether by going-forwards the 2nd movable-base
19
.
Then, loosen the screw-mechanism
196
at the both sides to release the positioning-jig
204
.
To release the positioning-jig
204
, the circular-bar
206
is fixed by fastening the set-screw
207
attached on the receiving-base
208
with the circular-bar
206
being inserted through, easily oscillated. Thus, the operation of loading-unloading the jigs can be done more effectively.
The receiving-bases
205
and
206
, as shown in
FIG. 30
, can be fixed at the loading mechanism
191
by setting the spacer
209
between, the basic position of the workpiece can be easily shifted by change of the spacer.
Therefore, you should prepare only various type spacers specially fit to various workpieces of different shapes and sizes, other materials can be used to any different workpieces. This is very economical.
Having described preferred embodiments of the invention with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments and that various changes and modifications could be effected therein by one skilled in the art without departing from the spirit or scope of the invention as defined in the appended claims.
Claims
- 1. A vice for mounting on an elongated base comprising a slide guide mounted on said base in parallel longitudinal directions:a first moving base having an upper portion and a lower leg portion, said lower leg portion slidably attached to said slide guide; a second moving base capable of moving in an advancing direction of said first moving bases, being separated from said first moving base and sent out toward an advancing direction of said first moving base by a feed screw means attached to said first moving base for advancing and retracting said second moving base relative to said first moving base; a plurality of cooperating positioning means arranged at a predetermined pitch in said elongated base and the lower surface of said second moving base to selectively position said first moving base; a movable claw arranged on an advancing direction side of said second moving base and gripping one end of a work; and an arched roof portion integrally formed with an upper portion of said second moving base and extending over the upper portion of said first moving base, a lower face of said roof portion slidably coming in contact with said first moving base forming a sliding face parallel to said slide guide said roof portion protecting said first and second movable bases from entry of foreign material.
- 2. A work vise of a work s claimed in claim 1, wherein said roof portion covers said upper portion of said first moving base such that the roof portion is longer than an interval of said positioning means, and said arched roof portion has legs with an in per surface, said inner surface being in sliding contact with an outside surface of said upper portion of said first movable base forming a guide face.
- 3. A work vice of a work as claimed in claim 1 or 2, wherein worm screw means in said first moving base advances said feed screw relative to said first moving base.
- 4. A movable claw of a work vice comprising:a base block having a multistage sawtooth shape on its front face which is constructed by a pushing-down face inclined slantingly downward with respect to reaction force from a work and a receiving face crossing said pushing-down face; a claw block having a multistage sawtooth shape on its rear face which is constructed by a downward moving face coming in slide contact with said pushing-down face and a contact face opposed to said receiving face; and a rubber sheet interposed between said receiving face and said contact face, wherein said the base block and said claw block are fastened to each other through a resilient member.
- 5. A movable claw as claimed in claim 4, wherein said pushing-down face of said base block and said downward moving face of said claw block are set to multistage cylindrical faces rotatably adjustable in a horizontal direction with one central axis.
- 6. A work vice as claimed in claim 1, wherein said movable claw comprises:a base block having a multistage sawtooth shape on its front face which is constructed by a pushing-down face included slantingly downward with respect to reaction fore from a work and a receiving face crossing said pushing-down face; a claw block having a multistage sawtooth shape on its rear face which is constructed by a downward moving face coming in side contact with said pushing-down face and a contact face opposed to said receiving face; and a rubber sheet interposed between said receiving face and said contact face, wherein said base block and said claw block are fastened to each other through a resilient member.
- 7. A work vice as claimed in claim 6, wherein said pushing-down face of said base block and said downward moving face of said claw block are set to multistage cylindrical faces rotatably adjustable in a horizontal direction with one central axis.
- 8. A work vice as claimed in claim 7, further comprising means for securing an adjustable vertical position of said base block relative to said claw block.
- 9. A work vice as claimed in claim 1, wherein said lower leg portion of said first moving base has a width larger than a width of said upper portion of said first movable base forming a shoulder portion forming said sliding face.
US Referenced Citations (11)