Information
-
Patent Grant
-
6618967
-
Patent Number
6,618,967
-
Date Filed
Wednesday, December 26, 200123 years ago
-
Date Issued
Tuesday, September 16, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Finnegan, Henderson, Farabow, Garrett & Dunner
-
CPC
-
US Classifications
Field of Search
US
- 037 348
- 037 332
- 037 902
- 037 195
- 037 443
- 701 50
- 414 699
- 414 700
- 172 2
- 172 45
-
International Classifications
-
Abstract
A method and system for controlling a work implement having a ground engaging tool is provided. A swing command is supplied to a swing assembly to move the ground engaging tool in an arcuate path about a vertical axis. A crowd command is determined based on the velocity of the swing assembly and is calculated to generate a resulting net movement of the ground engaging tool toward a predetermined end point. The crowd command is supplied to a crowd mechanism to move the ground engaging tool towards the predetermined end point.
Description
TECHNICAL FIELD
The present invention is directed to a control system for a work machine. More particularly, the present invention is directed to a system and method for controlling a work implement to improve the cycle time of a work machine.
BACKGROUND
Work machines are commonly used to move large amounts of earth or other material in an excavation or dredging operation. These work machines typically include a work implement that is designed to pick up a load of earth or other material from one location and drop off the load at a second location. For example, an excavator may include a work implement that has a ground engaging tool, such as a bucket or a clamshell. An operator may control the motion of the ground engaging tool to pick up a load of earth from an excavation site. The operator may then move the ground engaging tool to a dumping location, where the load of earth may be unloaded to a removal vehicle.
These work machines are commonly powered by hydraulic systems, which may use pressurized fluid to both move the work implements and to move the machine. The hydraulic systems typically include a series of hydraulic actuators, such as, for example, hydraulic cylinders or fluid motors. The movement of these hydraulic actuators may be controlled by controlling the rate and direction of fluid flow into and out of the hydraulic actuator. Typically, a series of hydraulic actuators are distributed throughout the work machine to transmit the power required to move the work machine and the work implement. By controlling the rate and direction of fluid flow into the hydraulic actuators, the movement of the work machine and of the work implement may be controlled.
During an excavation or dredging type operation, an operator will often guide the work machine through a repetitive sequence of steps. For example, in an excavation operation, an operator of a work machine will move the ground engaging tool to a loading, location where the ground engaging tool picks up a load of earth. The operator will then lift the ground engaging tool and move it to a dumping location where the load is unloaded to a removal vehicle. The operator will then return the ground engaging tool to the loading location to pick up a new load of earth. The time taken to complete this sequence of steps may be referred to as the cycle time for the particular operation.
One measure of the efficiency of the work machine may be defined by the amount of material moved during a given period time. Any reduction in the amount of time required to complete a cycle will likely result in an increase in the amount of material moved during a period of time. Thus, a reduction in cycle time may result in an increase in the efficiency of the work machine.
As described in U.S. Pat. No. 5,446,980, one approach to improving the efficiency of a work machine is to automate control of the work implement. In this approach, an automated control system governs the movement of the work implement to perform a particular task with minimal input from an operator. This type of automated control may improve the efficiency of the work machine as the automated control may remain consistently productive, regardless of prolonged hours and environmental considerations.
However, these types of automated control systems do not directly address the issue of reducing cycle time. The automated control systems are typically programmed to guide a work machine through a work cycle in the same way an operator would. Consider, for example, an excavation operation where the work machine has to move the ground engaging tool through a large rotation to move from a loading location to a dumping location. Typically, an operator or an automated control system will move the ground engaging tool from the loading location to the dumping location by actuating a swing assembly on the work machine to pivot the ground engaging tool. The pivoting motion results in the ground engaging tool moving along an arcuate path between the loading and dumping locations. The operator or automated control system will then return the ground engaging tool to the loading location through a similar arcuate pattern. However, these arcuate paths will not typically represent the shortest possible path between the two locations. By moving the ground engaging tool along these arcuate paths, the work machine expends more time than necessary to complete a work cycle, which may result in a decreased efficiency.
The control system of the present invention solves one or more of the problems set forth above.
SUMMARY OF THE INVENTION
One aspect of the present invention is directed to a method for controlling a work implement having a ground engaging tool. A swing command is supplied to a swing assembly to move the ground engaging tool about a vertical axis. A crowd command is determined based on the velocity of the swing assembly. The crowd command is calculated to generate a resulting net movement of the ground engaging tool toward a predetermined end point. The crowd command is supplied to a crowd mechanism to move the ground engaging tool towards the predetermined end point.
In another aspect, the present invention is directed to a control system for a work implement having a ground engaging tool. The control system includes a memory configured to store a location of a predetermined end point. A position sensing system is operatively connected to the work implement and is configured to provide an indication of a current position of the ground engaging tool. A control is configured to determine a travel path having a horizontal component path connects the current position of the ground engaging tool with the predetermined end point. At least a portion of the horizontal component of the travel path substantially coincides with a straight line connecting the current position of the ground engaging tool with the predetermined end point. The control is further configured to control the movement of the ground engaging tool to move the ground engaging tool along the travel path to the predetermined end point.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings:
FIG. 1
is a side view of a work machine having a work implement in accordance with one exemplary embodiment of the present invention;
FIG. 2
is a block diagram of an exemplary embodiment of a work machine control in accordance with an exemplary embodiment of the present invention;
FIG. 3
is a diagrammatic top view of the exemplary work machine of
FIG. 1
, illustrating movement of the work implement between a loading location and a dumping location; and
FIG. 4
is an exemplary diagrammatic representation of the forces exerted on a ground engaging tool and the resulting directions of movement as the ground engaging tool is moved towards a predetermined end point.
DETAILED DESCRIPTION
Reference will now be made in detail to exemplary embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
An exemplary embodiment of a work machine
10
is illustrated in FIG.
1
. Work machine
10
may be any type of material moving machinery that includes a swing element. For example, work machine
10
may be an excavator or a backhoe.
As illustrated in
FIG. 1
, work machine
10
includes a housing
12
that may include a seating area for an operator. Housing
12
is mounted on a swing assembly
16
that is configured to rotate or pivot housing
12
about a vertical axis
34
. Swing assembly
16
may include a hydraulic actuator, such as, for example, a fluid motor or a hydraulic cylinder, that pivots housing
12
about vertical axis
34
. Pressurized fluid may be introduced to swing assembly
16
to move swing assembly
16
. The direction and rate of the introduced flow of pressurized fluid governs the direction of movement of swing assembly
16
.
Housing
12
and swing assembly
16
are supported by a traction device
14
. Traction device
14
may be any type of device that is capable of providing a stable support for work machine
10
when work machine
10
is in operation. In addition, traction device
14
may provide for movement of work machine
10
around a job site and/or between job sites. For example, traction device
14
may be a wheel base or a track base. In addition, traction device may be a water-based vessel such as, for example, a barge.
As further illustrated in
FIG. 1
, work machine
10
includes a work implement
18
. Work implement
18
includes a crowd mechanism, which may include a boom
20
and a stick
22
, and a ground engaging tool
24
. Ground engaging tool
24
may be any type of mechanism commonly used on a work machine to move a load
26
of earth, debris, or other material. For example, ground engaging tool
24
may be a bucket or a clamshell.
Boom
20
of the crowd mechanism may be pivotally mounted on housing
12
for movement in the directions indicated by arrow
21
. In another exemplary embodiment, boom
20
may be mounted directly on swing assembly
16
and housing
12
may be fixed relative to traction device
14
. In this alternative embodiment, swing assembly
16
would allow boom to pivot about a vertical axis relative to housing
12
.
A boom actuator
28
may be connected between boom
20
and housing
12
or between boom
20
and swing assembly
16
. Boom actuator
28
may be one or more hydraulically powered actuators, such as, for example, fluid motors or hydraulic cylinders. Alternatively, boom actuator
28
may be any other device readily apparent to one skilled in the art as capable of moving boom
20
relative to housing
12
. Pressurized fluid may be introduced to boom actuator
28
to move boom
20
relative to housing
12
. The direction and rate of the pressurized fluid flow to boom actuator
28
may be controlled to thereby control the direction and speed of movement of boom
20
.
Stick
22
is pivotally connected to one end of boom
20
for movement in the directions indicated by arrow
23
. A stick actuator
30
may be connected between stick
22
and boom
20
. Stick actuator
30
may be one or more hydraulically powered actuators, such as, for example, fluid motors or hydraulic cylinders. Alternatively, stick actuator
22
may be any other device readily apparent to one skilled in the art as capable of moving stick
22
relative to boom
20
. Pressurized fluid may be introduced to stick actuator
30
to move stick
22
relative to boom
20
. The direction and rate of the pressurized fluid flow to stick actuator
30
may be controlled to thereby control the direction and speed of movement of stick
22
.
Ground engaging tool
24
is pivotally connected to one end of stick
22
for movement in the directions indicated by arrow
25
. A tool actuator
32
may be connected between ground engaging tool
24
and stick
22
. Tool actuator
32
may be one or more hydraulically powered actuators, such as, for example, fluid motors or hydraulic cylinders. Alternatively, tool actuator
32
may be any other appropriate device readily apparent to one skilled in the art as capable of moving ground engaging tool
24
relative to stick
22
. Pressurized fluid may be introduced to tool actuator
22
to move ground engaging tool
24
relative to stick
22
. The direction and rate of the pressurized fluid flow to tool actuator
32
may be controlled to thereby control the direction and speed of movement of ground engaging tool
24
relative to stick
22
.
As diagrammatically illustrated in
FIG. 2
, work machine
10
may include a control
40
. Control
40
may include a computer, which has all the components required to run an application, such as, for example, a memory
62
, a secondary storage device, a processor, such as a central processing unit, and an input device. One skilled in the art will appreciate that this computer can contain additional or different components. Furthermore, although aspects of the present invention are described as being stored in memory, one skilled in the art will appreciate that these aspects can also be stored on or read from other types of computer program products or computer-readable media, such as computer chips and secondary storage devices, including hard disks, floppy disks, CD-ROM, or other forms of RAM or ROM.
As further illustrated in
FIG. 2
, control
40
is operatively connected to a series of control valves
42
,
46
,
50
, and
54
. Control valve
42
is disposed in a fluid line leading to swing assembly
16
. Control valve
46
is disposed in a fluid line leading to boom actuator
28
. Control valve
50
is disposed in a fluid line leading to stick actuator
30
. Control valve
54
is disposed in a fluid line leading to tool actuator
32
.
Each control valve
42
,
46
,
50
, and
54
is configured to control the rate and direction of fluid flow to the chambers of a hydraulic actuator. For example, control valve
42
controls the rate and direction of the fluid flow to swing assembly
16
. Similarly, control valves
46
,
50
, and
54
control the rate and direction of fluid flow to boom actuator
28
, stick actuator
30
, and tool actuator
32
, respectively. Each control valve
42
,
46
,
50
, and
54
may be, for example, a directional control valve such as a set of four independent metering valves. Alternatively, each control valve
42
,
46
,
50
and
54
may be a spool valve, a split-spool valve, or any other mechanism configured to control the rate and direction of a fluid flow into and out of a hydraulic actuator.
Control
40
is configured to control the relative positions of control valves
42
,
46
,
50
, and
54
to thereby control the rate and direction of fluid flow to the respective hydraulic actuators. By controlling the rate and direction of fluid flow through control valves
42
,
46
,
50
, and
54
, control
40
may control the rate and direction of movement of swing assembly
16
, boom
20
, stick
22
, and ground engaging tool
24
. In this manner, control
40
may control the overall rate and direction of movement of work implement
18
.
As illustrated in
FIG. 2
, work machine
10
may include a position sensing system
43
that provides information on the position of work implement
18
. Position sensing system
43
may include a series of rotation and displacement sensors as described below. Alternatively, position sensing system
43
may be any system readily apparent to one skilled in the art as capable of tracking the position of ground engaging tool
24
.
In one exemplary embodiment, position sensing system
43
may include a position sensor
44
that is operatively connected to swing assembly
16
to determine the relative position of swing assembly
16
. Position sensor
44
may be configured to measure the angle of rotation of swing assembly
16
relative to vertical axis
34
. This will allow control
40
to determine the direction in which boom
20
is extending from work machine
10
.
In addition, position sensing system
43
may include a series of position sensors
48
,
52
, and
56
that are connected to boom actuator
28
, stick actuator
30
, and tool actuator
32
. Each of position sensors
48
,
52
, and
56
may be configured to measure the relative displacement of the respective actuator, i.e. to determine the distance that the actuator is extended. This will allow control
40
to determine the position of the work implement element being moved by the particular actuator.
As will be apparent to one skilled in the art, by knowing the displacement of the actuators, the position of boom
20
, stick
22
, and ground engaging tool
24
relative to housing
12
may be determined through straightforward trigonometric calculations. Position sensing system
43
transmits this positional information to control
40
. A signal processor
64
may be included to condition the position signals. Thus, position sensing system
43
provides the information required for control
40
to calculate the current position of ground engaging tool
24
. Control
40
may use the positional information to determine the velocity, direction, and acceleration rate of ground engaging tool
24
.
Control
40
may receive movement instructions from an operator and/or an automated control program. For example, an operator may manipulate a set of control levers
58
to provide the movement instructions. The set of control levers
58
may include, for example, one lever to control the motion of each of swing assembly
16
, boom
20
, stick
22
, and ground engaging tool
24
. By selectively moving the set of control levers
58
, an operator may individually and selectively control the rate and direction of movement of each of swing assembly
16
, boom
20
, stick
22
, and ground engaging tool
24
. Thus, by coordinating movement of control levers
58
, the operator may control motion of work implement
18
.
Alternatively, control
40
may include an automated program that provides movement instructions for work implement
18
to guide work implement
18
throughout an entire work cycle. An operator interface
60
may be provided to allow an operator to input information to control
40
that details the parameters of the particular operation. For example, an operator may enter in the coordinates and parameters of a working location and a dumping location, as well as information relating to the time and sequence of the operation. Based on this information, control
40
may automatically move ground engaging tool
24
to a loading location to retrieve a load of earth, move ground engaging tool
24
to a dumping location to unload the earth, and then return the ground engaging tool
24
to the loading location to retrieve another load.
During operation of work machine
10
, either under automated control or under operator control, work implement
18
will often be repetitively moved to a dumping location. An exemplary work site, which may be, for example, an excavation or dredging site, is illustrated in FIG.
3
. As diagrammatically illustrated in
FIG. 3
, a work cycle may begin when work machine
10
positions ground engaging tool
24
at position
80
. Work implement
18
may then be operated in a loading sequence where ground engaging tool
24
picks up a load
26
of earth. The loading sequence may be performed by an operator or under the guidance of an automated control system.
Once ground engaging tool
24
is loaded, the next step in the work cycle is to move ground engaging tool
24
to a predetermined end point, which may be, for example, a dumping location
78
. Dumping location
78
may be defined, for example, by a debris removal vehicle such as, for example, a dump truck or a waste removal barge. The coordinates of dumping location
78
relative to work machine
10
may be communicated to control
40
by inputting the coordinates of dumping location
78
through operator interface
60
. Alternatively, prior to beginning work, ground engaging tool
24
may be positioned at dumping location
78
and an appropriate instruction transmitted to control
40
to save the current position of ground engaging tool
24
in memory
62
as the location of dumping location
78
.
An instruction to move ground engaging tool
24
from a current position
80
to dumping location
78
may be initiated by an operator or by the automated control program. For example, an operator may initiate the move to dumping location
78
by depressing a button. The instruction may also be generated by another type of indication, such as, for example, when the operator moves a swing assembly control lever past a certain point to indicate that maximum, or near maximum, swing is desired.
When the instruction is received, control
40
will supply a swing command to swing assembly
16
. In response to the swing command, swing assembly
16
will move ground engaging tool
24
and the associated load
26
in an arcuate path
72
about vertical axis
34
. The velocity at which swing assembly
16
moves ground engaging tool
24
along arcuate path
72
may depend upon the instruction received from the operator and/or the automated control system.
Control
40
may also determine a crowd command to control the movement of boom
20
and stick
24
of the crowd mechanism to further control the movement of ground engaging tool
24
. The crowd command indicates a desired rate of actuation of boom
20
and stick
22
to control the movement of ground engaging tool
24
in a vertical direction and in a horizontal direction relative to vertical axis
34
(i.e. closer to or further away from vertical axis
34
). The crowd command may be determined by combining the desired vertical movement with the desired horizontal movement. Control
40
may supply the crowd command to work implement
18
simultaneously with the swing command or at any point after the swing command has been initiated.
Control
40
may determine the vertical component of the crowd command based upon the characteristics of the particular job site. For example, ground engaging tool
24
may need to be elevated from a digging location to above ground level before the ground engaging tool
24
may be moved towards dumping location
78
. In addition, ground engaging tool
24
may need to be elevated to a dumping height to dump load
26
at dumping location
78
.
Control
40
may determine the horizontal component of the crowd command to reduce the cycle time of work machine
10
. Control
40
may base the horizontal component of the crowd command on the velocity at which swing assembly
16
is moving, or is expected to move, ground engaging tool
24
. For example, control
40
may calculate the horizontal component of the crowd command to move ground engaging tool
24
from a current position towards a predetermined end point, which may be, for example, dumping location
78
. The projected movement path of ground engaging tool
24
, indicated as a travel path
74
, may coincide with a straight line that connects current position
80
and dumping location
78
. For the purposes of the present disclosure, travel path
74
may be considered to be a vertical plane connecting current position
80
with dumping location
78
. In other words, ground engaging tool
24
may be considered to be following travel path
74
even though the vertical height of ground engaging tool
24
varies as ground engaging tool
24
is moved to dumping location
80
.
As illustrated in
FIG. 4
, the movements of swing assembly
16
and the crowd mechanism combine to move ground engaging tool
24
along travel path
74
. As shown, work implement
18
moves ground engaging tool
24
in a direction indicated by arrow
84
, i.e. closer to vertical axis
34
. Swing assembly
16
moves ground engaging tool
24
in a direction indicated by arrow
86
, which is substantially perpendicular to the movement of the crowd mechanism. The combination of the crowd movement and the swing movement yield a resultant movement
88
of ground engaging tool
24
. Control
40
may calculate the desired crowd and swing movements such that resultant movement
88
lies along travel path
74
.
While the foregoing discussion has described the use of position sensors to monitor the velocity and direction of ground engaging tool
24
for use in determining the crowd command, one skilled in the art will recognize that other types of sensors and/or feedback may be used to determine the crowd command. For example, a series of force sensors, or a combination of force and position sensors, may be used. The illustration in
FIG. 4
may also be viewed as a force diagram, where the force exerted on ground engaging tool
24
by the crowd mechanism is depicted as arrow
84
and the force exerted on ground engaging tool
24
by swing mechanism
18
is depicted as arrow
86
. The crowd and swing commands may be calculated so that the resultant of the crowd and swing forces lies along travel path
74
.
Control
40
may adjust one or both of the crowd command and swing command based on the actual movement of ground engaging tool
24
. Control
40
may transmit an initial crowd command to the crowd mechanism to accelerate ground engaging tool
24
towards dumping location
80
. As ground engaging tool
24
moves in response to the crowd command, control
40
may continue to monitor the position, velocity, and/or acceleration rate of ground engaging tool
24
. If control
40
determines that the movement of ground engaging tool
24
is directed towards a location other than dumping location
80
, control
40
may adjust the crowd command to re-direct the movement of ground engaging tool
24
towards dumping location
80
.
By actuating swing assembly
16
, boom
20
, and stick
22
to move ground engaging tool
24
along travel path
74
between the two locations, control
40
may reduce the cycle time of work machine
10
. With reference to
FIGS. 3 and 4
, for example, if control
40
were to only actuate swing assembly
16
, the acceleration of ground engaging tool
24
would be tangential to the swing path and ground engaging tool
24
would follow an arcuate path
72
to dumping location
78
. Arcuate path
72
is longer than travel path
74
. Accordingly, assuming that maximum velocities and acceleration rates remain constant, less time will be required to move ground engaging tool
24
along travel path
74
than arcuate path
72
. Thus, following travel path
74
will reduce the cycle time for work machine
10
. The reduction in time for each cycle will result in the machine being able to complete more cycles and move more earth over the course of a work day.
In addition, by moving ground engaging tool
24
along travel path
74
, work machine
10
may generate a greater acceleration of ground engaging tool
24
along travel path
74
than along arcuate path
72
. When ground engaging tool
24
is moved along arcuate path
72
, only swing force
86
acts to accelerate ground engaging tool
24
. When, however, work implement
18
is actuated to exert crowd force
84
on ground engaging tool
24
, the resultant force may be greater than swing force
86
alone. Accordingly, ground engaging tool
24
will accelerate along travel path
74
at a greater rate than along arcuate path
72
.
In addition, movement of boom
20
or stick
22
will act to move ground engaging tool
24
closer to the vertical axis
34
, thereby reducing the moment arm of work implement
18
. If swing assembly
16
exerts a constant torque on work implement
18
, a shorter moment arm will result in a greater swing force
86
being applied to ground engaging tool
24
. Thus, the resultant force on ground engaging tool
24
may be greater and may result in a greater acceleration when moving along travel path
74
than arcuate path
72
. The greater acceleration will allow ground engaging tool
24
to reach its maximum velocity in a shorter period of time, thereby reducing the amount of time required to reach dumping location
78
.
Moving ground engaging tool
24
along travel path
74
will also decrease the amount of time required to stop ground engaging tool
24
at dumping location
78
. Each of boom actuator
28
, stick actuator
30
, and tool actuator
32
may be used to apply a deceleration force to ground engaging tool
24
. These combined forces will result in a quicker deceleration of ground engaging tool
24
. Thus, ground engaging tool
24
may travel at its maximum velocity for a greater portion of travel path
74
and may, therefore, arrive at dumping location
78
in a reduced amount of time.
The cycle time advantages provided by moving ground engaging tool
24
along travel path
74
may be particularly apparent in dredging operations. In such an operation, ground engaging tool
24
may be partially or completely submerged and a significant force may be required to accelerate and move the ground engaging tool
24
towards dumping location
78
. Because swing assembly
16
is not usually capable of creating as great a force as work implement
18
, ground engaging tool
24
will typically be raised out of the water prior to starting the swinging movement towards dumping location
78
. When, however, stick actuator
30
and/or boom actuator
28
are used to help initiate movement of ground engaging tool
24
along travel path
74
, the resultant force may be great enough to accelerate ground engaging tool
24
directly towards dumping location
78
while ground engaging tool
24
remains partially or completely submerged. Thus, the initial movement of ground engaging tool
24
may be towards dumping location
78
and not upwardly to lift the ground engaging tool out of the water. This will act to further reduce the cycle time in a dredging operation.
Once ground engaging tool
24
arrives at dumping location
78
, control
40
may operate tool actuator
32
to dump the load of earth into a removal vehicle. Control
40
may then return ground engaging tool
24
along travel path
74
to loading location
80
to retrieve another load of earth. Alternatively, control
40
may be instructed to move ground engaging tool
24
to a second loading location
82
.
If control
40
is instructed to move ground engaging tool
24
to second loading location
82
, control may supply a crowd command and a swing command calculated to move ground engaging tool
24
along a second travel path
76
between dumping location
78
and second loading location
82
. As described previously, control
40
may attempt to align second travel path
76
with a straight line connecting dumping location
78
and second loading location
82
. If, however, moving ground engaging tool
24
along a straight line will interfere with a safety zone
70
around work machine
10
, control
40
may deviate second travel path
76
, such as, for example, by reducing or reversing crowd movement
84
to generate an arcuate section
77
to avoid safety zone
70
. In this manner, control
40
will move ground engaging tool
24
along the shortest possible path between dumping location
78
and second loading location
82
, while preventing ground engaging tool
24
from interfering with the safe operation of work machine
10
.
Industrial Applicability
As will be apparent from the foregoing description, the present invention provides a control system that may reduce the cycle time of a work machine. The control system governs the movement of the work implement to move the ground engaging tool from a current position towards a predetermined end position. As a result, the work implement may move the ground engaging tool along the shortest possible path between a loading location and a dumping location. By coordinating the movements of the swing assembly, boom, and stick to move the ground engaging tool towards the dumping location, the control may reduce the amount of time required to move the ground engaging tool between the loading location and the dumping location. By reducing the amount of time required to travel between the loading location and dumping location, the present invention increases the amount of work that may be performed by the work machine in a given period of time.
The control system of the present invention may be implemented as a part of a completely automated system or as part of a semi-automated system. An operator may initiate the control system through an interface provided in the cab of the machine or an automated control system may initiate the described procedure. In either case, the control system of the present invention may be implemented into an existing work machine with only minor modifications and will not require the addition of any expensive hardware.
It will be apparent to those skilled in the art that various modifications and variations can be made in the control system of the present invention without departing from the scope or spirit of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims and their equivalents.
Claims
- 1. A method of controlling a work implement having a ground engaging tool, comprising:supplying a swing command to a swing assembly to move the ground engaging tool about a vertical axis; determining a crowd command based on the velocity of the swing assembly, the crowd command calculated to generate a resulting net movement of the ground engaging tool toward a predetermined end point; and supplying the crowd command to a crowd mechanism to move the ground engaging tool towards the predetermined end point.
- 2. The method of claim 1, wherein the crowd mechanism moves the ground engaging tool towards the vertical axis and the swing assembly moves the ground engaging tool in a direction that is substantially perpendicular to the direction of movement of the crowd mechanism, and the horizontal component of the resulting movement of the ground engaging tool is along a travel path that substantially aligns with a straight line connecting the location of the ground engaging tool with the predetermined end point.
- 3. The method of claim 1, further including adjusting the crowd command when the ground engaging tool is moving to ensure that the resulting movement of the ground engaging tool is directed toward the predetermined end point.
- 4. The method of claim 1, further including receiving an instruction from an operator to move the ground engaging tool to the predetermined endpoint.
- 5. The method of claim 1, further including identifying the predetermined end point.
- 6. The method of claim 5, wherein the identifying step includes moving the ground engaging tool to the predetermined end point and sensing the position of the ground engaging tool when the ground engaging tool is at the predetermined end point.
- 7. The method of claim 5, wherein the identifying step includes inputting the coordinates of the predetermined end point into a control.
- 8. The method of claim 1, wherein the crowd mechanism includes a boom and a stick and at least one of the boom and the stick are actuated in response to the crowd command.
- 9. The method of claim 1, further including adjusting the crowd command to avoid moving the ground engaging tool through a predetermined zone.
- 10. A work machine, comprising:a traction device; a housing mounted on the traction device; a work implement having a ground engaging tool and operatively connected to the housing; a swing assembly adapted to rotate the ground engaging tool about a vertical axis; a crowd mechanism adapted to move the ground engaging tool radially relative to the vertical axis; and a control adapted to supply a swing command to the swing assembly to move the ground engaging tool about the vertical axis, to determine a crowd command based on the velocity of the swing assembly, and to supply the crowd command to the crowd mechanism, wherein the crowd command is calculated to generate a resulting net movement of the ground engaging tool toward a predetermined end point.
- 11. The work machine of claim 10, wherein the swing assembly is disposed between the housing and the traction device.
- 12. The work machine of claim 10, further including a hydraulic system having at least one hydraulic actuator operatively connected to the swing assembly and at least one hydraulic actuator operatively connected to the crowd mechanism.
- 13. The work machine of claim 12, wherein the crowd mechanism includes a boom and a stick and the hydraulic system includes at least one hydraulic actuator operatively connected to the boom and at least one hydraulic actuator operatively connected to the stick.
- 14. The work machine of claim 13, further including a position sensing system having at least one sensor operatively connected to the ground engaging tool, the stick, the boom, and the swing assembly.
- 15. The work machine of claim 10, wherein the control includes a memory configured to store the coordinates of the predetermined end point and an input device configured to receive instructions from an operator.
- 16. The work machine of claim 10, wherein the control is adapted to deviate the movement of the ground engaging tool to prevent the ground engaging tool from interfering with a predetermined zone.
- 17. An apparatus for controlling a work implement having a ground engaging tool, comprising:a swing assembly adapted to rotate the ground engaging tool about a vertical axis; a crowd mechanism adapted to move the ground engaging tool radially relative to the vertical axis; and a control adapted to supply a swing command to the swing assembly to move the ground engaging tool about the vertical axis, to determine a crowd command based on the velocity of the swing assembly, and to supply the crowd command to the crowd mechanism, wherein the crowd command is calculated to generate a resulting net movement of the ground engaging tool toward a predetermined end point.
- 18. The apparatus of claim 17, further including a memory configured to store the location of the predetermined end point.
- 19. The apparatus of claim 17, further including a position sensing system having a series of sensors operatively connected to the work implement.
- 20. The apparatus of claim 17, wherein the control is configured to deviate the movement of the ground engaging tool to prevent the ground engaging tool from interfering with a predetermined zone.
US Referenced Citations (17)
Foreign Referenced Citations (6)
Number |
Date |
Country |
0 735 202 |
Oct 1996 |
EP |
9-71965 |
Mar 1997 |
JP |
9-256407 |
Sep 1997 |
JP |
9-296482 |
Nov 1997 |
JP |
10-67432 |
Mar 1998 |
JP |
WO 9803738 |
Jan 1998 |
WO |