The present invention relates to work machines including an end attachment and a cab.
A construction machine with an interference preventing device to prevent the interference of a bucket and a cab is known. This interference preventing device detects the angles of a boom, an arm, etc., to calculate the position of the end of the arm, and stops the movement of the attachment when the end of the arm enters a predetermined stop area set around the cab.
According to an aspect of the present invention, a work machine includes a traveling undercarriage, an upper rotating structure swingably mounted on the traveling undercarriage, a cab mounted on the upper rotating structure, an attachment including multiple work elements and attached to the upper rotating structure, an end attachment attached to the end of the attachment, a first sensor configured to obtain the angles of rotation of the work elements, a second sensor configured to obtain the angle of rotation of the end attachment, and a control device configured to restrict or stop the motion of reducing a distance between the end attachment and the cab in response to determining that the end attachment has entered a predetermined region based on the outputs of the first sensor and the second sensor.
The related-art interference preventing device as described above, however, does not detect the angle of the bucket. Therefore, the stop area is set to prevent the interference of the bucket and the cab no matter how the angle of the bucket changes. As a result, the range of movement of the attachment is excessively restricted.
In view of the above-described point, it is desired to provide a work machine that more appropriately restricts the range of movement of an attachment.
According to an aspect of the present invention, it is possible to provide a work machine that more appropriately restricts the range of movement of an attachment.
An embodiment of the present invention is described below with reference to the drawings.
The work machine includes a traveling undercarriage 1, a swing mechanism 2, an upper rotating structure 3, a boom 4, an arm 5, a lifting magnet 6 (hereinafter referred to as “lift-mag 6”), a boom cylinder 7, an arm cylinder 8, an end attachment cylinder 9, a cab 10, a boom angle sensor S1, an arm angle sensor S2, an end attachment angle sensor S3, and a cab height sensor S4. The boom 4 and the arm 5 form an attachment.
The upper rotating structure 3 is swingably mounted on the traveling undercarriage 1 of the work machine via the swing mechanism 2. The boom 4 serving as a work element is pivotably coupled to the front center of the upper rotating structure 3. The arm 5 serving as a work element is pivotably coupled to the end of the boom 4. The lift-mag 6 serving as an end attachment is pivotably coupled to the end of the arm 5. The end attachment may alternatively be a bucket, a grapple, or a dismantling fork.
The cab 10 serving as an operator's compartment is so provided on the upper rotating structure 3 via a cab elevator 12 as to be able to move up and down. Such a cab that can move up and down is referred to as “elevator cab.”
The boom angle sensor S1 is a sensor to obtain a boom angle. The boom angle is, for example, the angle of rotation of the boom 4 about a boom foot pin 4a. For example, the boom angle is zero degrees when the boom 4 is most lowered. In the illustration of
The arm angle sensor S2 is a sensor to obtain an arm angle. The arm angle is, for example, the angle of rotation of the arm 5 about an arm foot pin 5a. For example, the arm angle is zero degrees when the arm 5 is most closed. In the illustration of
The end attachment angle sensor S3 is a sensor to obtain an end attachment angle. The end attachment angle is, for example, the angle of rotation of the lift-mag 6 about an end attachment foot pin 6a. For example, the end attachment angle is zero degrees when the lift-mag 6 is most closed. In the illustration of
The cab height sensor S4 is a sensor to obtain the height of the cab 10. The height of the cab 10 is, for example, a height from the base frame of the upper rotating structure. For example, the height of the cab 10 is a zero height when the cab 10 that can move up and down is in contact with the base frame (when the cab 10 is most lowered). In the illustration of
At least one of the boom angle sensor S1, the arm angle sensor S2, the end attachment angle sensor S3, and the cab height sensor S4 may be configured with a combination of an acceleration sensor and a gyro sensor.
Next, a configuration of the end attachment angle sensor S3 is described with reference to
The end attachment angle sensor S3 is accommodated in a cover case 20 attached to a bracket 5b of the arm 5. The bracket 5b is a pair of metal plates to which the foot pin 9a of the end attachment cylinder 9 is fixed.
The end attachment angle sensor S3 includes a pivotable part S3a and a fixed part S3b. The pivotable part S3a has a rotation shaft coaxial with the shaft of the foot pin 9a. The fixed part S3b is fixed to the bracket 5b together with the cover case 20, and supports the pivotable part S3a such that the pivotable part S3a is pivotable. A sensor arm 21 is attached to the pivotable part S3a.
The sensor arm 21 has one end (proximal end) fixed to the pivotable part S3a of the end attachment angle sensor S3 and the other end (distal end) pivotably attached to a band 22.
The band 22 is a member for attaching the distal end of the sensor arm 21 to the periphery of the end attachment cylinder 9. In the illustration of
When the end attachment cylinder 9 is extended or contracted to pivot the lift-mag 6 about the end attachment foot pin 6a, the end attachment cylinder 9 pivots about the foot pin 9a. The sensor arm 21 pivots about the foot pin 9a together with the end attachment cylinder 9. The pivotable part S3a of the end attachment angle sensor S3 pivots about the foot pin 9a together with the sensor arm 21.
The end attachment angle sensor S3 detects the angle of rotation of the pivotable part S3a relative to the fixed part S3b as an end attachment cylinder angle, and determines the end attachment angle from the end attachment cylinder angle. The end attachment angle sensor S3 may output the end attachment cylinder angle to the controller 30. In this case, the controller 30 calculates the end attachment angle based on the end attachment cylinder angle.
According to the above-described configuration, the end attachment angle sensor S3 can obtain the end attachment angle the same as in the case of being attached near the end attachment foot pin 6a, and then produces the effect that the end attachment angle sensor S3 is less likely to be damaged than in the case of being attached near the end attachment foot pin 6a.
The distal end of the sensor arm 21 is attached to the end attachment cylinder 9 using the band 22. Therefore, no special processing such as welding the protrusion 22Ax to the end attachment cylinder 9 is necessary. Accordingly, the end attachment angle sensor S3 is easily attachable to standard cylinders.
Next, a configuration of the drive system of the work machine illustrated in
The drive system of the work machine of
The engine 11 is the drive source of the work machine, and is, for example, a diesel engine that operates to maintain a predetermined rotation speed. The output shaft of the engine 11 is connected to each of the input shafts of the alternator 11a, the main pump 14, the lift-mag hydraulic pump 14G, and the pilot pump 15.
The main pump 14 is a hydraulic pump that supplies hydraulic oil to the control valve 17 through a hydraulic oil line 16, and is a swash-plate variable displacement hydraulic pump, for example.
A regulator 14a is a device that regulates the discharge quantity of the main pump 14. According to this embodiment, the regulator 14a regulates the discharge quantity of the main pump 14 by controlling the swash plate tilt angle of the main pump 14 in accordance with the discharge pressure of the main pump 14, a control signal from the controller 30, etc.
The pilot pump 15 is a hydraulic pump for supplying hydraulic oil to various hydraulic control apparatuses including the operating apparatus 26 via a pilot line 25, and is a fixed displacement hydraulic pump, for example.
The control valve 17 is a hydraulic controller that controls the hydraulic system of the work machine. The control valve 17 selectively supplies hydraulic oil discharged by the main pump 14 to one or more of, for example, the boom cylinder 7, the arm cylinder 8, the end attachment cylinder 9, a right-side traveling hydraulic motor 1A, a left-side traveling hydraulic motor 1B, and a swing hydraulic motor 2A. In the following, the boom cylinder 7, the arm cylinder 8, the end attachment cylinder 9, the right-side traveling hydraulic motor 1A, the left-side traveling hydraulic motor 1B, and the swing hydraulic motor 2A may be collectively referred to as “hydraulic actuators.”
The operating apparatus 26 is an apparatus that an operator uses to operate the hydraulic actuators. According to this embodiment, the operating apparatus 26 generates a pilot pressure by supplying hydraulic oil from the pilot pump 15 to the pilot port of a corresponding flow control valve in the control valve 17. Specifically, the operating apparatus 26 includes a swing operation lever, a boom operation lever, an arm operation lever, a lift-mag operation lever (an end attachment operation lever), and traveling pedals (none of which is depicted). The pilot pressure changes in accordance with the contents of operation of the operating apparatus 26. The contents of operation include, for example, the direction of operation and the amount of operation.
Pressure sensors 29 detect pilot pressures generated by the operating apparatus 26. According to this embodiment, the pressure sensors 29 detect pilot pressures generated by the operating apparatus 26, and output their detection values to the controller 30. The controller 30 understands the contents of each operation of the operating apparatus 26 based on the outputs of the pressure sensors 29.
The controller 30 is a control device for controlling the work machine, and is composed of a computer including a CPU, a RAM, a ROM, etc., for example. The controller 30 reads programs corresponding to operations or functions of the work machine from the ROM, loads the programs into the RAM, and causes the CPU to execute processes corresponding to the programs.
The lift-mag hydraulic pump 14G supplies hydraulic oil to a lift-mag hydraulic motor 60 via a hydraulic oil line 16a. According to this embodiment, the lift-mag hydraulic pump 14G is a fixed displacement hydraulic pump, and supplies hydraulic oil to the lift-mag hydraulic motor 60 through a selector valve 61.
The selector valve 61 switches the direction of hydraulic oil discharged by the lift-mag hydraulic pump 14G. According to this embodiment, the selector valve 61 is a solenoid valve that switches in accordance with a control command from the controller 30, and has a first position to connect the lift-mag hydraulic pump 14G and the lift-mag hydraulic motor 60 and a second position to disconnect the lift-mag hydraulic pump 14G and the lift-mag hydraulic motor 60.
When a mode change switch 62 is operated to switch the operating mode of the work machine to a lift-mag mode, the controller 30 outputs a control signal to the selector valve 61 to switch the selector valve 61 to the first position. When the mode change switch 62 is operated to switch the operating mode of the work machine to other than the lift-mag mode, the controller 30 outputs a control signal to the selector valve 61 to switch the selector valve 61 to the second position.
The mode change switch 62 is a switch for changing the operating mode of the work machine, and is a rocker switch installed in the cab 10 according to this embodiment. The operator operates the mode change switch 62 to perform two-alternative switching between a shovel mode and the lift-mag mode. The shovel mode is a mode for causing the work machine to operate as a shovel, and is selected when, for example, a bucket is attached instead of the lift-mag 6. The lift-mag mode is a mode for causing the work machine to operate as a work machine with a lift-mag, and is selected when the lift-mag 6 is attached to the end of the arm 5. The controller 30 may automatically change the operating mode of the work machine based on the outputs of various sensors.
In the case of the lift-mag mode, the selector valve 61 is set in the first position to cause hydraulic oil discharged by the lift-mag hydraulic pump 14G to flow into the lift-mag hydraulic motor 60. In the case of other than the lift-mag mode, the selector valve 61 is set in the second position to cause hydraulic oil discharged by the lift-mag hydraulic pump 14G to flow to a hydraulic oil tank instead of flowing into the lift-mag hydraulic motor 60.
The rotating shaft of the lift-mag hydraulic motor 60 is mechanically coupled to the rotating shaft of a lift-mag generator 63. The lift-mag generator 63 is a generator that generates electric power for exciting the lift-mag 6. According to this embodiment, the lift-mag generator 63 is an alternating-current generator that operates in accordance with a control signal from an electric power control device 64.
The electric power control device 64 is a device that controls supplying and interrupting electric power for exciting the lift-mag 6. According to this embodiment, the electric power control device 64 controls starting and stopping generation of alternating-current electric power by the lift-mag generator 63 in accordance with a generation start command and a generation stop command from the controller 30. The electric power control device 64 converts the alternating-current electric power generated by the lift-mag generator 63 into direct-current electric power, and supplies the direct-current electric power to the lift-mag 6. The electric power control device 64 can control the magnitude of direct-current voltage applied to the lift-mag 6.
When a lift-mag switch 65 is operated to turn on, the controller 30 outputs an attraction command to the electric power control device 64. In response to receiving the attraction command, the electric power control device 64 converts the alternating-current electric power generated by the lift-mag generator 63 into direct-current electric power, and supplies the direct-current electric power to the lift-mag 6 to excite the lift-mag 6. The excited lift-mag 6 is in an attracting condition to be able to attract an object.
When the lift-mag switch 65 is operated to turn off, the controller 30 outputs a release command to the electric power control device 64. In response to receiving the release command, the electric power control device 64 stops generation of electric power by the lift-mag generator 63 to turn the lift-mag 6 in the attracting condition into a non-attracting (releasing) condition. The lift-mag switch 65 is a switch to switch attraction and release by the lift-mag 6. According to this embodiment, the lift-mag switch 65 is a push-button switch provided on the top of at least one of paired left and right operating levers for operating the swing mechanism 2, the boom 4, the arm 5, and the lift-mag 6. The lift-mag switch 65 may be configured to alternately turn on and off every time the button is depressed, or may be configured to have a turn-on button and a turn-off button separately provided.
According to this configuration, the work machine can perform work such as attracting and carrying an object using the lift-mag 6 while operating hydraulic actuators with hydraulic oil discharged by the main pump 14.
An image display device 40 is a device that displays various kinds of information. According to this embodiment, the image display device 40 is fixed to a pillar (not depicted) of the cab 10 in which an operator's seat is provided. The image display device 40 can provide the operator with information by displaying the operating situation of the work machine, control information, etc., on an image display part 41. The image display device 40 includes a switch panel 42 serving as an input part. The operator can input information and commands to the controller 30 of the work machine using the switch panel 42.
The image display device 40 operates by receiving a supply of electric power from a rechargeable battery 70. The rechargeable battery 70 is charged with electric power generated in the alternator 11a. The electric power of the rechargeable battery 70 is also supplied to electrical equipment 72 of the work machine, aside from the controller 30 and the image display device 40. A starter 11b of the engine 11 is driven with electric power from the rechargeable battery 70 to start the engine 11.
Control valves 50 control the communication and interruption of pilot lines between the operating apparatus 26 and flow control valves in the control valve 17. In the illustration of
Next, an interference preventing function is described with reference to
The interference preventing function is executed using, for example, a coordinate system using a reference point on the work machine as its origin. The reference point is, for example, a point on the swing axis of the work machine. The coordinate system is, for example, a three-dimensional Cartesian coordinate system. The reference point may be another point such as the position of the boom foot pin 4a. The coordinate system may be other coordinate systems such as a three-dimensional polar coordinate system, a two-dimensional Cartesian coordinate system, and a two-dimensional polar coordinate system.
Using the above-described coordinate system and the known dimensions of members, the controller 30 can determine the coordinates of the arm foot pin 5a based on the output of the boom angle sensor S1. Furthermore, the controller 30 can determine the coordinates of the end attachment foot pin 6a based on the outputs of the boom angle sensor S1 and the arm angle sensor S2. Moreover, the controller 30 can determine the coordinates of a nearest point 6x of the lift-mag 6 based on the outputs of the boom angle sensor S1, the arm angle sensor S2, and the end attachment angle sensor S3.
The nearest point 6x of the lift-mag 6 is the coordinate point nearest to the cab 10 among the coordinate points on the contour of the lift-mag 6, and is also referred to as the cab-side end of the end attachment. The position of the nearest point 6x on the lift-mag 6 changes depending on the posture of the lift-mag 6.
The controller 30 can determine the coordinates of the center point of the cab 10 based on the output of the cab height sensor S4.
The oblique line regions of
In the case of
In response to determining that the interference prevention region R1 the range of movement R3 of the lift-mag 6 overlap each other, the controller 30 restricts or stops a motion of the work machine in a direction to increase the overlap region, namely, a motion of the work machine to further reduce a distance between the lift-mag 6 and the cab 10. The controller 30, however, does not restrict a motion of the work machine in a direction to reduce or eliminate the overlap region, that is, the motion of increasing a distance between the lift-mag 6 and the cab 10, in order to prevent a motion for avoiding the interference of the lift-mag 6 and the cab 10 from being restricted.
In the illustration of
On the other hand, the controller 30 does not restrict the motion of lowering the boom 4, the motion of opening the arm 5, the motion of opening the lift-mag 6, and the motion of lowering the cab 10.
In the illustration of
Thus, in the case of executing the interference preventing function using the end attachment angle, the controller 30 can bring the lift-mag 6 closer to the cab 10 than in the case of executing the interference preventing function without using the end attachment angle. This is because in the case of not using the end attachment angle, it is necessary to restrict the motion of the work machine at a place relatively remote from the interference prevention region R1 so that the lift-mag 6 and the cab 10 do not interference with each other no matter how the posture of the lift-mag 6 changes. In contrast, in the case of using the end attachment angle, the motion of the work machine may be restricted so that the lift-mag 6 in a particular posture and the cab 10 do not interference with each other. This means that the range of movement of the attachment is more appropriately restricted, that is, that the range of movement of the attachment can be increased.
When the motion of the work machine is restricted or stopped to prevent the interference of the lift-mag 6 and the cab 10, the controller 30 may indicate that on the image display device 40 in order to inform the operator of the reason why the motion of the work machine is restricted or stopped. The controller 30 may so inform the operator by warning light or an alarm sound.
According to the above-described configuration, the controller 30 can change the degree of proximity of the lift-mag 6 to the cab 10 in accordance with the posture of the lift-mag 6 by executing the interference preventing function using the end attachment angle. Specifically, the controller 30 can bring the lift-mag 6 closer to the cab 10 as the lift-mag 6 is opened wider.
Next, a method of deriving an end attachment angle α from an end attachment cylinder angle θ is described with reference to
According to this configuration, it may be impossible for the end attachment angle sensor S3 to determine the end attachment angle α based solely on the end attachment cylinder angle 9. This is because even when the end attachment cylinder angle θ is the same single value θ1, the end attachment angle α can take two values (the value α1 and the value α2). This is based on the fact that as the end attachment angle α monotonously increases, the end attachment cylinder angle θ increases and thereafter decreases.
Therefore, the controller 30 determines the end attachment angle α by additionally obtaining the direction of operation of the lift-mag 6. For example, the controller 30 detects a pilot pressure generated by the lift-mag operation lever serving as the operating apparatus 26, and determines whether the lift-mag operation lever is operated in a closing direction or in an opening direction.
In response to determining that the lift-mag 6 is operated in the opening direction and that the end attachment cylinder angle θ is on the increase, the controller 30 determines the value α2 of the end attachment angle α from the value θ1 of the end attachment cylinder angle θ. In response to determining that the lift-mag 6 is operated in the closing direction and that the end attachment cylinder angle θ is on the decrease, the controller 30 determines the value α2 of the end attachment angle α from the value θ1 of the end attachment cylinder angle θ.
In response to determining that the lift-mag 6 is operated in the opening direction and that the end attachment cylinder angle θ is on the decrease, the controller 30 determines the value α1 of the end attachment angle α from the value θ1 of the end attachment cylinder angle θ. In response to determining that the lift-mag 6 is operated in the closing direction and that the end attachment cylinder angle θ is on the increase, the controller 30 determines the value α1 of the end attachment angle α from the value θ1 of the end attachment cylinder angle θ.
According to the above-described configuration, the controller 30 can appropriately determine the end attachment angle α from the end attachment cylinder angle θ even when two end attachment angles α can correspond to a single end attachment cylinder angle θ.
An embodiment of the present invention is described in detail above, but the present invention is not limited to the specific embodiment as described above. Variations and replacements may be applied to embodiments of the present invention without departing from the scope of the present invention recited in the claims.
For example, while the above-described interference preventing function is applied to a work machine including the cab elevator 12, the present invention is not limited to this configuration. For example, the above-described interference preventing function may be applied to a work machine including an offset mechanism or a swing mechanism. In this case, the motion of reducing a distance between the end attachment and the cab 10 includes the motion of the swing mechanism and the motion of the offset mechanism.
Number | Date | Country | Kind |
---|---|---|---|
2016-067883 | Mar 2016 | JP | national |
This application is a continuation application filed under 35 U.S.C. 111(a) claiming benefit under 35 U.S.C. 120 and 365(c) of PCT International Application No. PCT/JP2017/012064, filed on Mar. 24, 2017 and designating the U.S., which claims priority to Japanese patent application No. 2016-067883, filed on Mar. 30, 2016. The entire contents of the foregoing applications are incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
6129158 | Yamamoto | Oct 2000 | A |
20110004379 | Murota | Jan 2011 | A1 |
20110264334 | Murota | Oct 2011 | A1 |
Number | Date | Country |
---|---|---|
2019170 | Jan 2009 | EP |
60208524 | Oct 1985 | JP |
01178621 | Jul 1989 | JP |
H03-221628 | Sep 1991 | JP |
2793950 | Sep 1998 | JP |
2004132077 | Apr 2004 | JP |
2006161465 | Jun 2006 | JP |
2007107311 | Apr 2007 | JP |
2009197438 | Sep 2009 | JP |
2010-265620 | Nov 2010 | JP |
2010265620 | Nov 2010 | JP |
2010-270523 | Dec 2010 | JP |
2010270523 | Dec 2010 | JP |
2013-076286 | Apr 2013 | JP |
2014-001596 | Jan 2014 | JP |
2014001596 | Jan 2014 | JP |
2014-163156 | Sep 2014 | JP |
2014163156 | Sep 2014 | JP |
2016-030954 | Mar 2016 | JP |
2016030954 | Mar 2016 | JP |
Entry |
---|
International Search Report for PCT/JP2017/012064 dated Jun. 20, 2017. |
Number | Date | Country | |
---|---|---|---|
20190023539 A1 | Jan 2019 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2017/012064 | Mar 2017 | US |
Child | 16143989 | US |