The present application claims priority under 35 U. S. C. ยง 119 to Japanese Patent Application No. 2018-137186, filed Jul. 20, 2018. The contents of this application are incorporated herein by reference in their entirety.
The present invention relates to a work machine.
The work machine disclosed in JP 2009-287281 A has been known.
The work machine disclosed in JP 2009-287281 A includes hydraulic actuators (bucket cylinder and boom cylinder) configured to be driven by hydraulic oil, a plurality of control valves (work control valves) configured to control the hydraulic actuators, a plurality of pilot valves (work operation lever) configured to adjust the hydraulic oil serving as pilot oil, a plurality of first pipe members (work pilot hoses) respectively coupled to the plurality of pilot valves and configured to allow the pilot oil output from the plurality of pilot valves to flow, a plurality of second pipe members (work pilot hoses) respectively coupled to pressure receivers of the plurality of control valves, and a relay member coupling the plurality of first pipe members and the plurality of second pipe members, respectively.
According to one aspect of the present invention, a work machine includes a hydraulic actuator, a control valve, a first pilot oil supply pipe, a first pilot valve, a drain pipe, and a heat exchanger. The hydraulic actuator is configured to be driven via hydraulic oil. The control valve has a first pilot port and is connected to the hydraulic actuator to control the hydraulic actuator. The hydraulic actuator is configured to move in a first mode when a first pilot pressure is applied to the first pilot port. The first pilot valve is connected to the first pilot port of the control valve via the first pilot oil supply pipe to control applying the first pilot pressure to the first pilot port. The hydraulic oil is configured to be drained via the drain pipe. The drain pipe and the first pilot oil supply pipe are provided in the heat exchanger to exchange heat between the hydraulic oil in the drain pipe and the hydraulic oil in the first pilot oil supply pipe via the heat exchanger.
According to another aspect of the present invention, a work machine includes a hydraulic pump, a hydraulic actuator, a control valve, a first pilot oil supply pipe, an additional oil supply pipe, a first pilot valve, an additional drain pipe, and a heat exchanger. The hydraulic pump is configured to supply hydraulic oil. The hydraulic actuator is configured to be driven via the hydraulic oil. The control valve has a first pilot port and is connected to the hydraulic actuator to control the hydraulic actuator. The hydraulic actuator is configured to move in a first mode when a first pilot pressure is applied to the first pilot port. The first pilot valve is connected to the hydraulic pump via the additional oil supply pipe to receive the hydraulic oil and is connected to the first pilot port of the control valve via the first pilot oil supply pipe to control applying the first pilot pressure to the first pilot port. The additional drain pipe is connected to the additional oil supply pipe. The hydraulic oil is configured to be drained via the additional drain pipe. The additional drain pipe and the first pilot oil supply pipe are provided in the heat exchanger to exchange heat between the hydraulic oil in the additional drain pipe and the hydraulic oil in the first pilot oil supply pipe via the heat exchanger.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
In the work machine in JP 2009-287281 A, the plurality of first pipe members and the plurality of second pipe members are coupled via the relay member. The first pipe members and the second pipe members can thus be easily arranged. A time for attaching the first pipe members and the second pipe members can therefore be shortened, reducing a cost for producing the work machine.
However, when the work machine in JP 2009-287281 A is used and started under a low temperature condition, i.e., when the work machine is used and started in a cold region, for example, a temperature of the pilot oil is low, and thus viscosity of the hydraulic oil is high. The work machine thus requires warming up to warm up the pilot oil.
In view of the problem observed in the conventional techniques, the present invention has an object to improve ease of start-up of a work machine even under a low temperature condition by allowing pilot oil to exchange heat inside a relay member.
An embodiment of the present invention will now be described herein with reference to the drawings.
As illustrated in
Furthermore, it is assumed that a rightward or leftward direction from a central part of the machine body 2 will be referred to as a machine body outward direction. In other words, the machine body outward direction denotes the width direction that is a direction away from the machine body 2. Furthermore, it is assumed that a direction opposite to the machine body outward direction will be referred to as a machine body inward direction. In other words, the machine body inward direction is a direction toward the machine body 2 along the width direction. In
A driver's exit (not illustrated) for a driver getting on and off is provided on a front surface of the cabin 3. This driver's exit can be opened and closed by a transparent front panel (not illustrated). This front panel can be opened and closed from an outer side of the cabin 3 (cabin exterior) and an inner side (cabin interior).
As illustrated in
The booms 58 are provided to be swingable in an upper-lower direction on a right side and a left side of the cabin 3. The work tool 59 is a bucket, for example. The bucket 59 is provided to be swingable in the upper-lower direction on leading end parts (front end parts) of the booms 58. The lift links 60 and the control links 61 support base parts (back parts) of the booms 58 to allow the booms 58 to be swingable in the upper-lower direction. The boom cylinders 62 are hydraulic actuators configured to extend and contract to lift up and down the booms 58. The bucket cylinders 63 are hydraulic actuators configured to extend and contract to allow the bucket 59 to swing.
Front parts of the booms 58 on the left side and the right side are coupled with each other through a curved and forked coupling pipe. The base parts (back parts) of the booms 58 are coupled with each other through a circular coupling pipe.
The lift links 60, the control links 61, and the boom cylinders 62 are provided on a left side and a right side of the machine body 2 to correspond to the booms 58 on the left side and the right side.
The lift links 60 are respectively vertically provided on the back parts of the base parts of the booms 58. Upper parts (one end sides) of the lift links 60 are pivoted rotatably about a horizontal axis closer to the back parts of the base parts of the booms 58 through a pivotal shaft 26 (first pivotal shaft). Lower parts (other end sides) of the lift links 60 are pivoted rotatably about the horizontal axis closer to a back part of the machine body 2 through a pivotal shaft 27 (second pivotal shaft). The second pivotal shaft 27 is provided below the first pivotal shaft 26.
Upper parts of the boom cylinders 62 are pivoted rotatably about the horizontal axis through a pivotal shaft 28 (third pivotal shaft). The third pivotal shaft 28 is provided on the front parts of the base parts of the booms 58. Lower parts of the boom cylinders 62 are pivoted rotatably about the horizontal axis through a pivotal shaft 29 (fourth pivotal shaft). The fourth pivotal shaft 29 is provided closer to a lower part of the back part of the machine body 2 and below the third pivotal shaft 28.
As illustrated in
As the boom cylinders 62 extend and contract, while the base parts of the booms 58 are supported by the lift links 60 and the control links 61, the booms 58 swing about the first pivotal shaft 26 in the upper-lower direction. The leading end parts of the booms 58 thus move up and down. As the booms 58 swing in the upper-lower direction, the control links 61 swing about the fifth pivotal shaft 30 in the upper-lower direction. As the control links 61 swing in the upper-lower direction, the lift links 60 swing about the second pivotal shaft 27 in the front-rear direction.
Instead of the bucket 59, another work tool is attachable to the front parts of the booms 58. Examples of the other work tool include attachments (auxiliary attachments) such as a hydraulic crusher, a hydraulic breaker, an angle broom, an earth auger, a pallet folk, a sweeper, a mower, and a snow blower.
As illustrated in
The bucket cylinders 63 are respectively arranged closer to front parts of the booms 58. As the bucket cylinders 63 extend and contract, the bucket 59 swings.
As illustrated in
Next, a hydraulic system of the work machine 1 according to the present invention will be described.
As illustrated in
As illustrated in
The travel motors 55 include a left travel motor device (first travel motor device) 55L and a right travel motor device (second travel motor device) 55R. As illustrated in
The first hydraulic pump P1 is a pump configured to be driven by power of a drive device 73, and is formed based on a fixed-displacement type gear pump. The first hydraulic pump P1 is configured to supply hydraulic oil stored in a hydraulic oil tank 84. In particular, the first hydraulic pump P1 drains the hydraulic oil mainly used for control. For convenience of description, the hydraulic oil drained from the first hydraulic pump P1 and used for control is also referred to as pilot oil, and pressure of the pilot oil is also referred to as pilot pressure.
On a drain side of the first hydraulic pump P1, a drain oil path 140 configured to allow the hydraulic oil (the pilot oil) to flow is provided. The drain oil path 140 is coupled with a plurality of switching valves. The plurality of switching valves include the brake switching valve 151, the direction switching valve 153, and a hydraulic lock switching valve 155. The drain oil path 140 is provided with a charge oil path 141 bifurcated from the drain oil path 140. The charge oil path 141 is coupled to the hydraulic device 154.
The brake switching valve 151 is coupled to a drain side of the drain oil path 140, from which the hydraulic oil is drained. The brake switching valve 151 is a direction switching valve (electromagnetic valve) configured to allow the brake mechanism 152 to perform a brake operation and a brake releasing operation, as well as is a two-position switching valve configured to switch, through excitation, between a first position 151a and a second position 151b. The brake switching valve 151 is to be switched with an operation member, for example (not illustrated).
The brake mechanism 152 includes a first brake mechanism 152L configured to perform a brake control on one of the traveling devices 5, which is provided on the left side, and a second brake mechanism 152R configured to perform a brake control on another one of the traveling devices 5, which is provided on the right side. The first brake mechanism 152L and the second brake mechanism 152R are coupled to the brake switching valve 151 via an oil path 145.
The first brake mechanism 152L and the second brake mechanism 152R change respective operation states in accordance with the pressure of the pilot oil (hydraulic oil) to control how degree the traveling devices 5 are braked. Depending on how much the first hydraulic pump P1 drains the pilot oil (hydraulic oil), the first brake mechanism 152L and the second brake mechanism 152R respectively change to an operation state for braking the travel motors 55 or a non-operation state for releasing braking.
When the brake switching valve 151 is put into the first position 151a, the hydraulic oil drains from a section, between the brake switching valve 151 and the brake mechanism 152, of the oil path 145. The brake mechanism 152 can therefore perform braking. When the brake switching valve 151 is put into the second position 151b, the brake mechanism 152 can release braking. The brake mechanism 152 may release braking when the brake switching valve 151 is put into the first position 151a. The brake mechanism 152 may perform braking when the brake switching valve 151 is put into the second position 151b.
The direction switching valve 153 is an electromagnetic valve configured to change rotation of the first travel motor device 55L and the second travel motor device 55R, and is a two-position switching valve configured to switch, through excitation, between a first position 153a and a second position 153b. The direction switching valve 153 is to be switched with an operation member, for example (not illustrated). The direction switching valve 153 may not be a two-position switching valve, but may be a proportional valve configured to adjust an amount of the hydraulic oil to be drained.
The first travel motor device 55L is a motor configured to transmit power to a drive shaft of one of the traveling devices 5, which is provided on the left side of the machine body 2. The second travel motor device 55R is a motor configured to transmit power to a drive shaft of another one of the traveling devices 5, which is provided on the right side of the machine body 2. The second travel motor device 55R operates in a similar manner to the first travel motor device 55L. The second travel motor device 55R is similar in configuration and actuation to the first travel motor device 55L, and thus description for the second travel motor device 55R will be omitted.
The first travel motor device 55L includes an HST motor 156, a swash plate switching cylinder 157, and a travel control valve (hydraulic switching valve) 158A. The HST motor 156 is a swash-plate variable-displacement axial motor capable of changing a vehicle speed (rotation) to a first speed or a second speed.
The swash plate switching cylinder 157 is a cylinder configured to change, through extension and contraction, an angle of a swash plate of the HST motor 156. The travel control valve 158A is a valve configured to allow the swash plate switching cylinder 157 to extend and contract toward a side or another side, and is a two-position switching valve configured to switch between a first position 158a and a second position 158b. The travel control valve 158A is to be switched by the direction switching valve 153 lying upstream of and coupled to the travel control valve 158A. Specifically, the direction switching valve 153 and the travel control valve 158A are coupled with each other via an oil path 142. The travel control valve 158A is to be thus switched by the hydraulic oil flowing into the oil path 142.
With the first travel motor device 55L described above, the pilot oil drains from a section between the direction switching valve 153 and the travel control valve 158A when the operation member is operated to put the direction switching valve 153 into the first position 153a. The travel control valve 158A is thus put into the first position 158a. As a result, the swash plate switching cylinder 157 contracts. The HST motor 156 is then put into a state of the first speed. When the operation member is operated to put the direction switching valve 153 into the second position 153b, the pilot oil is supplied, via the direction switching valve 153, to the travel control valve 158A. The travel control valve 158A is thus put into the second position 158b. As a result, the swash plate switching cylinder 157 extends. The HST motor 156 is then put into a state of the second speed.
As illustrated in
The hydraulic system of the work machine 1 is coupled with a warming-up oil path 144. The warming-up oil path 144 is an oil path configured to allow the pilot oil to flow from the plurality of switching valves (the brake switching valve 151, the direction switching valve 153, and the hydraulic lock switching valve 155) to the drain part such as the hydraulic oil tank 84 to perform warming up.
For example, the warming-up oil path 144 is coupled to drain ports of the plurality of switching valves (the brake switching valve 151, the direction switching valve 153, and the hydraulic lock switching valve 155). That is, when the brake switching valve 151 is at the first position 151a, the hydraulic oil drains from a section, between the brake switching valve 151 and the brake mechanism 152, of the oil path 145 to the warming-up oil path 144. When the direction switching valve 153 is at the first position 153a, the pilot oil in the oil path 142 drains to the warming-up oil path 144. When the hydraulic lock switching valve 155 is at the first position 155a, the pilot oil in the oil path 143 drains to the warming-up oil path 144. The warming-up oil path 144 is coupled to a drain oil path 147 configured to drain the hydraulic oil.
The hydraulic device 154 is a device configured to drive the first travel motor device 55L and the second travel motor device 55R, and includes a drive circuit (left drive circuit) 154L configured to drive the first travel motor device 55L and a drive circuit (right drive circuit) 154R configured to drive the second travel motor device 55R.
The drive circuits 154L and 154R each include an HST pump (a travel hydraulic pump) 163, speed-change oil paths 167h and 167i, and a second charge oil path 167j. The speed-change oil paths 167h and 167i are oil paths respectively coupling the HST pumps 163 and the HST motors 156. The second charge oil path 167j is an oil path coupled to the speed-change oil paths 167h and 167i to supply the hydraulic oil from the first hydraulic pump P1 to the speed-change oil paths 167h and 167i.
The HST pump 163 is a swash-plate variable-displacement axial pump configured to be driven by power of the drive device 73. The HST pump 163 includes a pressure receiver 163a for forward movement and a pressure receiver 163b for backward movement. The pressure receivers 163a and 163b are each configured to receive the pilot pressure. The pilot pressure acting onto the pressure receiver 163a or 163b changes an angle of the swash plate. Changing the angle of the swash plate can change an output (an amount of the hydraulic oil to be supplied) of the HST pump 163 and a direction of the hydraulic oil to be supplied.
A travel operation device 160 changes the outputs of the HST pumps 163 and the direction of the hydraulic oil to be supplied. Specifically, a travel lever 164 included in the travel operation device 160 can be used to change the outputs of the HST pumps 163 and the direction of the hydraulic oil to be supplied. The travel operation device 160 will be described herein in detail.
As illustrated in
The operation valves 165A, 165B, 165C, and 165D respectively include drain ports (ports). As illustrated in
The travel lever 164 can be tilted, from a neutral position, in forward and backward directions, width directions orthogonal to the forward and backward directions, and diagonal directions. When the travel lever 164 is tilted, the operation valves 165A, 165B, 165C, and 165D of the travel operation device 160 are operated. As a result, the pilot pressure proportional to an amount of the operation of the travel lever 164 from the neutral position is output from secondary-side ports of the operation valves 165A, 165B, 165C, and 165D.
When the travel lever 164 is tilted forward, the operation valve 165A for forward traveling is operated. The pilot pressure is thus output from the operation valve 165A. The pilot pressure acts from the first shuttle valve 165a, via an oil path 171, onto the pressure receiver 163a for forward movement of the left drive circuit 154L, as well as acts from the second shuttle valve 165b, via an oil path 172, onto the pressure receiver 163a for forward movement of the right drive circuit 154R. Output shafts of the HST motors 156 therefore normally rotate (forward-rotate) at a speed proportional to an amount of tilt of the travel lever 164. The work machine 1 thus moves straight forward.
When the travel lever 164 is tilted backward, the operation valve 165B for backward traveling is operated. The pilot pressure is thus output from the operation valve 165B. The pilot pressure acts from the third shuttle valve 165c, via an oil path 174, onto the pressure receiver 163b for backward movement of the left drive circuit 154L, as well as acts from the fourth shuttle valve 165d, via an oil path 173, onto the pressure receiver 163b for backward movement of the right drive circuit 154R. The output shafts of the HST motors 156 therefore reverse-rotate (backward-rotate) at a speed proportional to an amount of tilt of the travel lever 164. The work machine 1 thus moves straight backward.
When the travel lever 164 is tilted rightward, the operation valve 165C for right turning is operated. The pilot pressure is thus output from the operation valve 165C. The pilot pressure acts from the first shuttle valve 165a, via the oil path 171, onto the pressure receiver 163a for forward movement of the left drive circuit 154L, as well acts from the fourth shuttle valve 165d, via the oil path 173, onto the pressure receiver 163b for backward movement of the right drive circuit 154R. The output shaft of the HST motor 156 on the left side therefore normally rotates, whereas the output shaft of the HST motor 156 on the right side therefore reverse-rotates. The work machine 1 thus makes a right turn.
When the travel lever 164 is tilted leftward, the operation valve 165D for left turning is operated. The pilot pressure is thus output from the operation valve 165D. The pilot pressure acts from the second shuttle valve 165b, via the oil path 172, onto the pressure receiver 163a for forward movement of the right drive circuit 154R, as well as acts from the third shuttle valve 165c, via the oil path 174, onto the pressure receiver 163b for backward movement of the left drive circuit 154L. The output shaft of the HST motor 156 on the right side therefore normally rotates, whereas the output shaft of the HST motor 156 on the left side therefore reverse-rotates. The work machine 1 thus makes a left turn.
That is, when the travel lever 164 is tilted diagonally leftward and forward, the work machine 1 moves forward and makes a left turn at a speed corresponding to an angle of tilt of the travel lever 164. When the travel lever 164 is tilted diagonally rightward and forward, the work machine 1 moves forward and makes a right turn at a speed corresponding to an angle of tilt of the travel lever 164. When the travel lever 164 is tilted diagonally leftward and backward, the work machine 1 moves backward and makes a left turn at a speed corresponding to an angle of tilt of the travel lever 164. When the travel lever 164 is tilted diagonally rightward and backward, the work machine 1 moves backward and makes a right turn at a speed corresponding to an angle of tilt of the travel lever 164.
Next, the work-relating hydraulic system 40B will be described. As illustrated in
The second hydraulic pump P2 is a pump provided at a position different from a position of the first hydraulic pump P1, and is formed based on a fixed-displacement type gear pump. The second hydraulic pump P2 is configured to supply the hydraulic oil stored in the hydraulic oil tank 84. In particular, the second hydraulic pump P2 supplies the hydraulic oil mainly used to actuate a hydraulic actuator. The third hydraulic pump P3 is a pump provided at a position different from the positions of the first hydraulic pump P1 and the second hydraulic pump P2, and is formed based on a fixed-displacement type gear pump.
On a supply side of the second hydraulic pump P2, a main oil path (oil path) 148 is provided. The main oil path 148 is coupled with the plurality of control valves 180. The control valves 180 are valves configured to use the pilot pressure of the pilot oil to switch a direction of the hydraulic oil to be flowed. The control valves 180 are valves configured to control a hydraulic actuator (a hydraulic instrument). The hydraulic instrument is an instrument for controlling (driving), for example, a hydraulic device such as the booms 58, the bucket 59, a hydraulic crusher, a hydraulic breaker, an angle broom, an earth auger, a pallet folk, a sweeper, a mower, or a snow blower, and is, for example, a hydraulic cylinder or a hydraulic motor.
As illustrated in
The first control valve 180A and the second control valve 180B respectively are pilot-type, directly-operated spool type three-position switching valves. The control valves each switch among a neutral position, a first position different from the neutral position, and a second position different from the neutral position and the first position. With the pilot pressure acting onto a pressure receiver 180a on a side and a pressure receiver 180b on another side, the first control valve 180A switches among the neutral position, the first position different from the neutral position, and the second position different from the neutral position and the first position. With the pilot pressure acting onto a pressure receiver 180c on a side and a pressure receiver 180d on another side, the second control valve 180B switches among the neutral position, the first position different from the neutral position, and the second position different from the neutral position and the first position.
The first control valve 180A is coupled with the boom cylinders 62 via oil paths. The second control valve 180B is coupled with the bucket cylinders 63 via oil paths.
The booms 58 and the bucket 59 can be operated with an operation lever 184 provided around the driver's seat 6. The operation lever 184 is supported to be tiltable, from a neutral position, in the forward, backward, leftward, rightward, and diagonal directions. When the operation lever 184 is tilted, the plurality of pilot valves (operation valves) 185A, 185B, 185C, and 185D provided below the operation lever 184 can be operated. The pilot valves 185A, 185B, 185C, and 185D and the first hydraulic pump P1 are coupled with each other via the drain oil path 140, the hydraulic lock switching valve 155, and the oil path 143. The pilot valves 185A, 185B, 185C, and 185D include drain ports (ports) coupled to an oil path 195.
As illustrated in
More specifically, when the operation lever 184 is tilted forward, the pilot valve (operation valve) 185A for moving-down is operated. The pilot pressure of the pilot oil to be output from the pilot valve 185A for moving-down is thus set. The pilot pressure acts onto the pressure receiver 180a of the first control valve 180A. The boom cylinders 62 contract. The booms 58 thus lower.
When the operation lever 184 is tilted backward, the pilot valve (operation valve) 185B for moving-up is operated. The pilot pressure of the pilot oil to be output from the pilot valve 185B for moving-up is thus set. The pilot pressure acts onto the pressure receiver 180b of the first control valve 180A. The boom cylinders 62 extend. The booms 58 thus rise.
When the operation lever 184 is tilted rightward, the pilot valve (operation valve) 185C for bucket-dump is operated. The pilot pressure of the pilot oil to be output from the pilot valve 185C is thus set. The pilot pressure acts onto the pressure receiver 180c of the second control valve 180B. The bucket cylinders 63 extend. The bucket 59 thus performs a dumping operation.
When the operation lever 184 is tilted leftward, the pilot valve (operation valve) 185D for bucket-scooping is operated. The pilot pressure of the pilot oil to be output from the pilot valve 185D is thus set. The pilot pressure acts onto the pressure receiver 180d of the second control valve 180B. The bucket cylinders 63 contract. The bucket 59 thus performs a scooping operation.
The third control valve 180C is a pilot-type, directly-operated spool type three-position switching valve. The third control valve 180C switches its switching position with the pilot pressure to control a direction, an amount, and pressure of the hydraulic oil heading toward a hydraulic instrument of an auxiliary attachment. Specifically, oil paths (supply oil paths) 196 and 197 are coupled between the third control valve 180C and the coupling member 50 coupling the hydraulic instrument. The oil path 196 is coupled with a relief path 196a provided with a first relief valve. The hydraulic oil is thus to be drained. The oil path 197 is coupled with a relief path 197a provided with a relief valve. The hydraulic oil is thus to be drained.
The high-flow valve 181 is a hydraulic switching valve formed based on a pilot-type two-position switching valve. The high-flow valve (hydraulic switching valve) 181 is configured to switch, with the pilot pressure, between two switching positions (a non-increment position 181a and a increment position 181b). An inlet port of the high-flow valve 181 is coupled with an oil path on a supply side of the third hydraulic pump P3. An outlet port of the high-flow valve 181 is coupled with an oil path (increment oil path) 198 joining the oil path 196 configured to supply the hydraulic oil to a hydraulic instrument of an auxiliary attachment. The high-flow valve 181 includes a drain port (port) coupled to the hydraulic oil tank 84.
The high-flow switching valve 182 is a direction switching valve formed based on an electromagnetic type two-position switching valve coupled to the pressure receiver 181c of the high-flow valve 181, and is switchable between an acting position 182a allowing the pilot pressure to act onto the pressure receiver 181c and a non-acting position 182b disallowing the pilot pressure to act onto the pressure receiver 181c. The high-flow switching valve 182 includes a drain port (port) coupled to an oil path 183. The oil path 183 is coupled to the drain oil path 147.
When the high-flow switching valve 182 is put into the acting position 182a, the pressure (pilot pressure) of the pilot oil supplied from the third hydraulic pump P3 acts onto the pressure receiver 181c of the high-flow valve 181. The high-flow valve 181 is thus put into the increment position 181b. As a result, the oil supplied from the third hydraulic pump P3 flows into the increment oil path 198. The hydraulic oil in the increment oil path 198 and the hydraulic oil in the oil path 196 are added to each other. The hydraulic oil thus increases in amount.
When the high-flow switching valve 182 is put into the non-acting position 182b where the pilot pressure (set pressure) required to move a spool of the high-flow valve 181 is disallowed to act onto the pressure receiver 181c, the pilot pressure at or above the set pressure does not act onto the pressure receiver 181c of the high-flow valve 181. The high-flow valve 181 is thus put into the non-increment position 181a (switched to a non-increment mode).
As illustrated in
The relay member 200 is coupled with a plurality of second pipe members 212. The plurality of second pipe members 212 are respectively coupled to the pressure receivers 180a, 180b, 180c, and 180d (a first pilot port 180a, a second pilot port 180b, an additional pilot port 180c, and another additional pilot port 180d) of the plurality of control valves 180A and 180B. Among the plurality of second pipe members 212, an end of a second pipe member 212a (a part 212a of the first pilot port supply pipe) configured to allow the hydraulic oil to flow to the pressure receiver 180a is coupled to the pressure receiver 180a. Among the plurality of second pipe members 212, an end of a second pipe member 212b (a part 212b of the second pilot oil supply pipe) configured to allow the hydraulic oil to flow to the pressure receiver 180b is coupled to the pressure receiver 180b. Among the plurality of second pipe members 212, an end of a second pipe member 212c (a part 212c of the additional pilot oil supply pipe) configured to allow the hydraulic oil to flow to the pressure receiver 180c is coupled to the pressure receiver 180c. Among the plurality of second pipe members 212, an end of a second pipe member 212d (a part 212d of the other additional pilot oil supply pipe) configured to allow the hydraulic oil to flow to the pressure receiver 180d is coupled to the pressure receiver 180d. Other ends of the second pipe member 212a to 212d are respectively coupled to the relay member 200.
The relay member 200 is further coupled with a third pipe member 213, a fourth pipe member 214, a plurality of first drain pipe members 215, and a second drain pipe member 216. The third pipe member 213 allows the hydraulic oil supplied from the first hydraulic pump P1 to flow. Specifically, an end of the third pipe member 213 is coupled to an outlet port of the hydraulic lock switching valve 155, and another end is coupled to the relay member 200.
The fourth pipe member 214 is a pipe member configured to supply the pilot oil flowing in the third pipe member 213 to the plurality of pilot valves 185A, 185B, 185C, and 185D, and is a pipe member distinct from the first pipe member 211. The fourth pipe member 214 bifurcates at a middle position. Bifurcated ends are respectively coupled to an inlet port 185A2 of the pilot valves 185A and 185B and an inlet port 185C2 of the pilot valves 185C and 185D. Another end of the fourth pipe member 214 is coupled to the relay member 200.
The plurality of first drain pipe members 215 are configured to drain the hydraulic oil. Specifically, the plurality of first drain pipe members 215 include a first drain pipe member 215a configured to drain the hydraulic oil drained from the travel operation device 160, and a first drain pipe member 215b coupled to a drain port 185A3 configured to drain the hydraulic oil drained from the plurality of pilot valves 185A, 185B, 185C, and 185D. The plurality of first drain pipe members 215 further include a first drain pipe member 215c configured to drain the pilot oil in the warming-up oil path 144, and a first drain pipe member 215d configured to drain the pilot oil drained from the high-flow valve 181 and the high-flow switching valve 182. The plurality of first drain pipe members 215 (the first drain pipe members 215a to 215d) are coupled to the relay member 200.
The second drain pipe member 216 is configured to return the pilot oil (hydraulic oil) flowing in the plurality of first drain pipe members 215 to the drain part such as the hydraulic oil tank 84. An end of the second drain pipe member 216 is coupled to the drain part. Another end is coupled to the relay member 200.
The relay member 200 will be described herein in detail with mainly reference to
As illustrated in
The plurality of inlet ports 202 are respectively provided on a side (right side) in the width direction of the main body 201. The plurality of inlet ports 202 are provided on the main body 201 to align in the upper-lower direction. The plurality of inlet ports 202 are respectively coupled with the plurality of first pipe members 211. Specifically, the plurality of inlet ports 202 include an inlet port 202a coupled with the first pipe member 211a and an inlet port 202b coupled with the first pipe member 211b. The plurality of inlet ports 202 further include an inlet port 202c coupled with the first pipe member 211c and an inlet port 202d coupled with the first pipe member 211d.
The plurality of outlet ports 203 are respectively provided on another side (left side) in the width direction of the main body 201. The plurality of outlet ports 203 are provided on the main body 201 to align in the upper-lower direction. The plurality of outlet ports 203 are respectively coupled with the plurality of second pipe members 212. Specifically, the plurality of outlet ports 203 include an outlet port 203a coupled with the second pipe member 212a and an outlet port 203b coupled with the second pipe member 212b. The plurality of outlet ports 203 further include an outlet port 203c coupled with the second pipe member 212c and an outlet port 203d coupled with the second pipe member 212d.
The first supply port 204 is provided on the other side (left side) in the width direction of the main body 201. The first supply port 204 is coupled with the third pipe member 213. The second supply port 205 is provided on the side (right side) in the width direction of the main body 201. The second supply port 205 is coupled with the fourth pipe member 214.
The plurality of first drain ports 206 are respectively provided on the side (right side) and the other side (left side) in the width direction of the main body 201. The plurality of first drain ports 206 are respectively coupled with the plurality of first drain pipe members 215. Specifically, the plurality of first drain ports 206 include a first drain port 206a coupled with the first drain pipe member 215a, a first drain port 206b coupled with the first drain pipe member 215b, a first drain port 206c coupled with the first drain pipe member 215c, and a first drain port 206d coupled with the first drain pipe member 215d. The second drain port 207 is provided at a lower part of the main body 201. The second drain port 207 is coupled with the second drain pipe member 216.
As illustrated in
The third channel 209 is configured to allow the first supply port 204 and the second supply port 205 to communicate with each other. The third channel 209 is an oil path formed inside the main body 201. The third channel 209 is provided to extend in the width direction.
The second channel 210 is configured to allow the plurality of first drain ports 206 and the second drain port 207 to communicate with each other. The second channel 210 is an oil path formed inside the main body 201. Specifically, as illustrated in
A part of the work-relating hydraulic system 40B described above includes the plurality of first pipe members 211, the plurality of second pipe members 212, the plurality of third pipe members 213, the fourth pipe member 214, the first drain pipe member 215, the second drain pipe member 216, the plurality of inlet ports 202, the plurality of outlet ports 203, the first supply port 204, the second supply port 205, the plurality of first drain ports 206, the second drain port 207, the first channels 208, the third channel 209, and the second channel 210. To describe specifically, as illustrated in
Herein will describe, with mainly reference to
The plurality of inlet ports 202, the second supply port 205, the first drain port 206b, and the first drain port 206d are formed to align in the upper-lower direction on the side (right side) of the main body 201.
Specifically, the plurality of inlet ports 202, the second supply port 205, the first drain port 206b, and the first drain port 206d are arranged from the upper part on the right side of the main body 201 at predetermined intervals in an order of the first drain port 206b, the inlet port 202a, the inlet port 202b, the inlet port 202c, the inlet port 202d, the second supply port 205, and the first drain port 206d.
On the other hand, the plurality of outlet ports 203, the first supply port 204, the first drain port 206a, and the first drain port 206c are formed to align in the upper-lower direction on the other side (left side) of the main body 201. Specifically, the plurality of outlet ports 203, the first supply port 204, the first drain port 206a, and the first drain port 206c are arranged from the upper part on the left side of the main body 201 at predetermined intervals in an order of the first drain port 206a, the outlet port 203a, the outlet port 203b, the outlet port 203c, the outlet port 203d, the first supply port 204, and the first drain port 206c.
That is, as illustrated in
As illustrated in
As illustrated in
Next, how the hydraulic oil relating to the relay member 200 flows will be described with mainly reference to
The hydraulic oil output from the pilot valve 185B flows from the outlet port 185B1 of the pilot valve 185B, via the first pipe member 211b, into the inlet port 202b of the relay member 200. The hydraulic oil flowed into the inlet port 202b passes through the first channel 208b and flows from the outlet port 203b into the second pipe member 212b (R2).
The hydraulic oil output from the pilot valve 185C flows from the outlet port 185C1 of the pilot valve 185C, via the first pipe member 211c, into the inlet port 202c of the relay member 200. The hydraulic oil flowed into the inlet port 202c passes through the first channel 208c and flows from the outlet port 203c into the second pipe member 212c (R3). The hydraulic oil output from the pilot valve 185D flows from the outlet port 185D1 of the pilot valve 185D, via the first pipe member 211d, into the inlet port 202d of the relay member 200. The hydraulic oil flowed into the inlet port 202d passes through the first channel 208d and flows from the outlet port 203d into the second pipe member 212d (R4). The hydraulic oil supplied from the first hydraulic pump P1 flows, via the third pipe member 213, into the first supply port 204. The hydraulic oil flowed into the first supply port 204 passes through the third channel 209 and flows into the second supply port 205 (R5). The hydraulic oil flowed into the second supply port 205 passes through the fourth pipe member 214 and flows into the inlet ports 185A2 and 185C2.
The hydraulic oil drained from the travel operation device 160 flows, via the first drain pipe member 215a, into the first drain port 206a. The hydraulic oil flowed into the first drain port 206a flows into the channel 210a (R6). The hydraulic oil drained from the pilot valves 185A, 185B, 185C, and 185D flows from the drain port 185A3, via the first drain pipe member 215b, into the first drain port 206b. The hydraulic oil flowed into the first drain port 206b flows into the channel 210a (the second channel 210) (R7).
Therefore, the hydraulic oil drained from the travel operation device 160 and the hydraulic oil drained from the pilot valves 185A, 185B, 185C, and 185D can flow into the channel 210a (the second channel 210). As illustrated in
The hydraulic oil in the warming-up oil path 144 flows, via the first drain pipe member 215c, into the first drain port 206c. The hydraulic oil flowed into the first drain port 206c flows into the channel 210b (the second channel 210) (R8). The hydraulic oil drained from the high-flow switching valve 182 flows, via the first drain pipe member 215d, into the first drain port 206d. The hydraulic oil flowed into the first drain port 206d flows into the channel 210b (the second channel 210) (R9). The hydraulic oil passed through the warming-up oil path 144 and the hydraulic oil drained from the high-flow switching valve 182 can therefore be drained.
In the relay member 200 described above, the plurality of first channels 208 and the third channel 209 are provided on the main body 201 to align with each other. However, the arrangement is not limited to the order described above. Accordingly, examples shown in
Specifically, as illustrated in
As illustrated in
As illustrated in
Next, how heat of the hydraulic oil is exchanged in the relay member 200 will be described with mainly reference to
In the embodiment described above, the plurality of first channels 208 and the third channel 209 are provided to extend in the width direction inside the main body 201 and are thus orthogonal to the second channel 210. However, the plurality of first channels 208 and the third channel 209 may be inclined relative to the extending direction (upper-lower direction) of the second channel 210. In other words, the second channel 210 may be provided to extend and incline relative to the extending direction of the plurality of first channels 208 and the third channel 209. A case where the second channel 210 is inclined relative to the extending direction of the plurality of first channels 208 and the third channel 209 will be described herein with mainly reference to
As illustrated in
Next, how heat of the hydraulic oil is exchanged in the relay member 200 will be described with mainly reference to
The arrangement of the plurality of first channels 208 and the third channel 209 is not limited to the configuration described above. As illustrated in
As illustrated in
Next, how heat of the hydraulic oil is exchanged in the relay member 200 will be described with mainly reference to
The circuits of the hydraulic systems of the work machine 1 are not limited to have the configurations described above, but may be coupled with a warming-up oil path 220, as illustrated in
Herein will describe, with mainly reference to
On the other hand, the first supply port 204, the plurality of outlet ports 203, the first drain port 206b, the first drain port 206c, and the first drain port 206d are formed to align in the upper-lower direction on the other side (left side) of the main body 201. Specifically, the first supply port 204, the plurality of outlet ports 203, the first drain port 206b, the first drain port 206c, and the first drain port 206d are arranged from the upper part on the left side of the main body 201 at predetermined intervals in an order of the first supply port 204, the outlet port 203a, the outlet port 203b, the outlet port 203c, the outlet port 203d, the first drain port 206b, the first drain port 206c, and the first drain port 206d.
That is, as illustrated in
As illustrated in
Next, how heat of the hydraulic oil is exchanged in the relay member 200 will be described with mainly reference to
The work machine 1 described above includes the hydraulic actuators 62 and 63 each configured to be driven by the hydraulic oil, the plurality of control valves 180 configured to control the hydraulic actuators 62 and 63, the plurality of pilot valves 185A, 185B, 185C, and 185D configured to adjust the hydraulic oil serving as the pilot oil, the plurality of first pipe members 211 respectively coupled to the plurality of pilot valves 185A, 185B, 185C, and 185D and configured to allow the pilot oil output from the plurality of pilot valves 185A, 185B, 185C, and 185D to flow, the plurality of second pipe members 212 respectively coupled to the pressure receivers 180a, 180b, 180c, and 180d of the plurality of control valves 180, the first drain pipe member 215 configured to drain the hydraulic oil, the second drain pipe member 216 configured to return the hydraulic oil to the drain part configured to drain the hydraulic oil, and the relay member 200 including the plurality of inlet ports 202 coupled with the plurality of first pipe members 211, the plurality of outlet ports 203 coupled with the plurality of second pipe members 212, the plurality of first channels 208 configured to allow the plurality of inlet ports 202 and the plurality of outlet ports 203 to respectively communicate with each other, the first drain port 206 coupled with the first drain pipe member 215, the second drain port 207 coupled with the second drain pipe member 216, and the second channel 210 configured to allow the first drain port 206 and the second drain port 207 to communicate with each other and provided across the plurality of first channels 208.
With the configuration described above, after the work machine 1 is started, the hydraulic oil flows at a relatively lesser amount into the oil path configured to drain the hydraulic oil than an amount of the hydraulic oil flowing in the oil path configured to allow the hydraulic oil to flow from the pilot valves 185A, 185B, 185C, and 185D into the pressure receivers 180a, 180b, 180c, and 180d of the control valves 180. Even though a further time is required to warm up the oil paths, as long as the hydraulic oil flows into the second channel 210 at pressure lower than pressure of the hydraulic oil flowing in the first channels 208, the hydraulic oil flowing in the first channels 208 and the hydraulic oil flowing in the second channel 210 can exchange heat. The hydraulic oil flowing from the pilot valves 185A, 185B, 185C, and 185D into the pressure receivers 180a, 180b, 180c, and 180d of the control valves 180 can therefore warm up the hydraulic oil in the oil path configured to drain the hydraulic oil.
The plurality of first channels 208 are arranged to align with each other. The second channel 210 is provided to extend in the arrangement direction of the plurality of first channels 208.
With the configuration described above, the plurality of first channels 208 are arranged to align with each other in a single column. The relay member 200 can thus be formed thinner in a direction in which the first channels 208 are orthogonal to the second channel 210. Even when the relay member 200 is to be attached to a relatively narrower region, the relay member 200 can therefore be easily attached to the work machine 1.
The plurality of first channels 208 are arranged to align with each other in a plurality of columns. The second channel 210 is provided across the plurality of columns to extend in the arrangement direction of the plurality of first channels 208.
With the configuration described above, the hydraulic oil flowing in the second channel 210 can simultaneously exchange heat with both the hydraulic oil flowing in one column of the first channels 208 and the hydraulic oil flowing in another one column of the first channels 208. Efficiency in exchanging heat can therefore be further increased. Compared with a case where the first channels 208 are arranged in a single column, the relay member 200 can be formed smaller in the arrangement direction of the plurality of first channels 208. Even when the relay member 200 is to be attached to a relatively narrower region, the relay member 200 can therefore be easily attached to the work machine 1.
The second channel 210 is provided to extend in a direction orthogonal to the extending direction of the plurality of first channels 208.
With the configuration described above, the first pipe member 211, the second pipe member 212, the third pipe member 213, and the fourth pipe member 214 can be attached in different directions. The first pipe member 211, the second pipe member 212, the third pipe member 213, and the fourth pipe member 214 can therefore be easily arranged.
The second channel 210 is provided to extend and incline relative to the extending direction of the plurality of first channels 208.
With the configuration described above, compared with a case where the first channels 208 are orthogonal to the second channel 210, a region where the first channels 208 overlap with the second channel 210 can be fully secured. Efficiency in exchanging heat between the hydraulic oil flowing in the first channels 208 and the hydraulic oil flowing in the second channel 210 can therefore be further increased.
The plurality of first channels 208 are arranged around the second channel 210.
With the configuration described above, such a region that the first channels 208 overlap with the second channel 210, and that the hydraulic oil flowing in the first channels 208 warms up the hydraulic oil flowing in the second channel 210 from around the second channel 210 can be fully secured. Efficiency in exchanging heat between the first channels 208 and the second channel 210 can therefore be further increased.
The work machine 1 includes the hydraulic pump P1 configured to supply the hydraulic oil, the third pipe member 213 configured to allow the hydraulic oil supplied from the hydraulic pump P1 to flow, and the fourth pipe member 214 coupled to the plurality of pilot valves 185A, 185B, 185C, and 185D separately from the plurality of first pipe members 211. The relay member 200 includes the third channel 209 allowing the third pipe member 213 and the fourth pipe member 214 to communicate with each other.
With the configuration described above, the hydraulic oil supplied from the hydraulic pump P1 is relatively higher in temperature than the hydraulic oil flowing in the oil path configured to allow the hydraulic oil to flow from the pilot valves 185A, 185B, 185C, and 185D into the pressure receivers 180a, 180b, 180c, and 180d of the control valves 180. Efficiency in exchanging heat among the first channels 208, the third channel 209, and the second channel 210 can therefore be further increased.
The plurality of first channels 208 and the third channel 209 are arranged to align with each other. The second channel 210 is provided to extend in the arrangement direction of the plurality of first channels 208 and the third channel 209.
With the configuration described above, the plurality of first channels 208 are arranged to align with each other in a single column. The relay member 200 can thus be formed thinner in a direction in which the first channels 208 and the third channel 209 are orthogonal to the second channel 210. Even when the relay member 200 is to be attached to a relatively narrower region, the relay member 200 can therefore be easily attached to the work machine 1.
The plurality of first channels 208 and the third channel 209 are arranged to align with each other in a plurality of columns. The second channel 210 is provided across the plurality of columns to extend in the arrangement direction of the plurality of first channels 208 and the third channel 209.
With the configuration described above, the hydraulic oil flowing in the second channel 210 can simultaneously exchange heat with both the hydraulic oil flowing in one column of the first channels 208 and the third channel 209 and the hydraulic oil flowing in another one column of the first channels 208. Efficiency in exchanging heat can therefore be further increased. Compared with a case where the first channels 208 and the third channel 209 are arranged in a single column, the relay member 200 can be formed smaller in the arrangement direction of the plurality of first channels 208 and the third channel 209. Even when the relay member 200 is to be attached to a relatively narrower region, the relay member 200 can therefore be easily attached to the work machine 1.
The second channel 210 is provided to extend in a direction orthogonal to the extending direction of the plurality of first channels 208 and the third channel 209.
With the configuration described above, the plurality of first pipe members 211 and the plurality of second pipe members 212 being in communication with the plurality of first channels 208, the third pipe member 213 and the fourth pipe member 214 being in communication with the third channel 209, and the first drain pipe member 215 and the second drain pipe member 216 being in communication with the second channel 210 can be respectively attached in different directions. The plurality of first pipe members 211, the plurality of second pipe members 212, the third pipe member 213, the fourth pipe member 214, the first drain pipe member 215, and the second drain pipe member 216 can therefore be easily arranged.
The second channel 210 is provided to extend and incline relative to the extending direction of the plurality of first channels 208 and the third channel 209.
With the configuration described above, compared with a case where the first channels 208 and the third channel 209 are orthogonal to the second channel 210, a region where the first channels 208 and the third channel 209 overlap with the second channel 210 can be fully secured. Efficiency in exchanging heat between the hydraulic oil flowing in the first channels 208 and the third channel 209 and the hydraulic oil flowing in the second channel 210 can therefore be further increased.
The plurality of first channels 208 and the third channel 209 are arranged around the second channel 210.
With the configuration described above, such a region that the first channels 208 and the third channel 209 overlap with the second channel 210, and that the hydraulic oil flowing in the first channels 208 and the third channel 209 warms up the hydraulic oil flowing in the second channel 210 from around the second channel 210 can be fully secured. Efficiency in exchanging heat among the first channels 208, the third channel 209, and the second channel 210 can therefore be further increased.
The work machine 1 includes the hydraulic pump P1 configured to supply the hydraulic oil, the hydraulic actuators 62 and 63 each configured to be driven by the hydraulic oil, the plurality of control valves 180 configured to control the hydraulic actuators 62 and 63, the plurality of pilot valves 185A, 185B, 185C, and 185D configured to adjust the hydraulic oil serving as the pilot oil, the plurality of first pipe members 211 respectively coupled to the plurality of pilot valves 185A, 185B, 185C, and 185D and configured to allow the pilot oil output from the plurality of pilot valves 185A, 185B, 185C, and 185D to flow, the plurality of second pipe members 212 respectively coupled to the pressure receivers 180a, 180b, 180c, and 180d of the plurality of control valves 180, the first drain pipe member 215 configured to drain the hydraulic oil, the second drain pipe member 216 configured to return the hydraulic oil to the drain part configured to drain the hydraulic oil, the third pipe member 213 configured to allow the hydraulic oil supplied from the hydraulic pump P1 to flow, the fourth pipe member 214 coupled to the plurality of pilot valves 185A, 185B, 185C, and 185D separately from the plurality of first pipe members 211, and the relay member 200 including the plurality of inlet ports 202 coupled with the plurality of first pipe members 211, the plurality of outlet ports 203 coupled with the plurality of second pipe members 212, the plurality of first channels 208 configured to allow the plurality of inlet ports 202 and the plurality of outlet ports 203 to respectively communicate with each other, the first drain port 206 coupled with the first drain pipe member 215, the second drain port 207 coupled with the second drain pipe member 216, the second channel 210 configured to allow the first drain port 206 and the second drain port 207 to communicate with each other, the third channel 209 configured to allow the third pipe member 213 and the fourth pipe member 214 to communicate with each other, and the fourth channel 224 bifurcated from the third channel 209 and provided across the plurality of first channels 208 and the second channel 210.
With the configuration described above, the hydraulic oil supplied from the hydraulic pump P1 can exchange heat among the third channel 209, the first channels 208, and the second channel 210 due to its relatively higher temperature than a temperature of the hydraulic oil flowing in the oil path configured to allow the hydraulic oil to flow from the pilot valves 185A, 185B, 185C, and 185D into the pressure receivers 180a, 180b, 180c, and 180d of the control valves 180. The hydraulic oil supplied from the hydraulic pump P1 can therefore warm up the hydraulic oil flowing from the pilot valves 185A, 185B, 185C, and 185D into the pressure receivers 180a, 180b, 180c, and 180d of the control valves 180 and the hydraulic oil in the oil path configured to drain the hydraulic oil.
The relay member 200 is made of a metallic material.
The metallic material normally has higher heat conductivity. With the configuration described above, the hydraulic oil flowing in the second channel 210 can therefore be efficiently heated.
The present invention is described above. The embodiment disclosed herein is thought to be not restriction but an example in all aspects. The scope of the present invention is indicated not by the above description but by the claims, and is intended to include equivalent meanings to the claims and all modifications within the scope.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
---|---|---|---|
2018-137186 | Jul 2018 | JP | national |