The present invention relates to a work machine such as a hydraulic excavator.
In general, work machines such as hydraulic excavators are equipped with various hydraulic actuators. As a control circuit for executing fluid feed/discharge control for such hydraulic actuators, conventionally, there has been widely known a control circuit that is configured to execute, by one spool valve, directional control to execute switching between the feed and discharge directions of a hydraulic operating fluid with respect to the hydraulic actuator, meter-in opening control to control the flow rate of supply from a hydraulic pump to the hydraulic actuator, and meter-out opening control to control the flow rate of discharge from the hydraulic actuator to a hydraulic operating fluid tank.
In the case of executing the meter-in opening control and the meter-out opening control by one spool valve as above, the relationship between the opening area of the meter-in side and the opening area of the meter-out side with respect to the movement position of the spool valve is uniquely determined.
Therefore, it is impossible to change the relationship between the opening area of the meter-in side and the opening area of the meter-out side according to the contents of various kinds of work of single operation in which one hydraulic actuator is solely driven and combined operation in which a plurality of hydraulic actuators are simultaneously driven, or light work, heavy work, and the like. Thus, there is a possibility that one opening control interferes with the other opening control to lowers the operability when the flow rate of supply to an actuator is controlled by the meter-in opening control or the flow rate of discharge from an actuator is controlled by the meter-out opening control.
Thus, conventionally, there has been known a control circuit that executes fluid feed/discharge control for hydraulic actuators by a bridge circuit formed with use of four metering valves, that is, head-side and rod-side supply valves (head-end and rod-end supply valves) that control the flow rate of supply from a hydraulic pump to a head-side hydraulic chamber and a rod-side hydraulic chamber of a hydraulic cylinder, respectively, and head-side and rod-side discharge valves (head-end and rod-end drain valves) that control the flow rate of discharge from the head-side hydraulic chamber and the rod-side hydraulic chamber, respectively, to a hydraulic tank (for example, Patent Document 1).
In the control circuit of Patent Document 1, the four metering valves are individually actuated on the basis of a command from a controller. Thus, it is possible to easily change the relationship between the meter-in opening and the meter-out opening according to the contents of work and so forth.
Furthermore, there has also been known a control circuit in which an auxiliary valve having a variable resistance function is disposed on the upstream side of a directional control valve that executes the above-described directional control, meter-in opening control, and meter-out opening control by one spool valve, and hydraulic fluid supply to the directional control valve is executed in an auxiliary manner by the auxiliary valve according to the contents of work of single operation, combined operation, or the like, and so forth (for example, Patent Document 2).
Patent Document 1: Japanese Patent NO. 5214450
Patent Document 2: Japanese Patent NO. 3511425
However, in the control circuit of Patent Document 1, the fluid feed/discharge control for the hydraulic actuators is executed by the four metering valves. Thus, there is a problem in which, in addition to four spools (or poppets) configuring each of the four metering valves, four actuators (in Patent Document 1, solenoids) for driving the respective spools are necessary and the cost increases due to increase in the complexity of the circuit and increase in the number of parts.
Meanwhile, in the control circuit of Patent Document 2, although distribution of a hydraulic fluid to the respective hydraulic actuators and the degree of priority to them at the time of combined work can be controlled by the auxiliary valve, the meter-in opening control and the meter-in opening control for the hydraulic actuators are executed by the one directional control valve as usual. Thus, the problem in which one opening control interferes with the other opening control still remains unsolved.
The present invention is made in view of the above-described problem and an object thereof is to provide a work machine that can execute speed control of an actuator and torque control of a swing motor by a simple configuration at the time of combined operation to simultaneously drive the actuator and the swing motor.
In order to achieve the above-described object, the present invention provides the following work machine. The work machine includes a track structure, a swing structure swingably attached onto the track structure, a work device attached to the swing structure, a hydraulic operating fluid tank, a hydraulic pump of a variable displacement type that sucks in a hydraulic operating fluid from the hydraulic operating fluid tank and delivers the hydraulic operating fluid, a regulator that controls the capacity of the hydraulic pump, an actuator that drives the work device, and a swing motor that drives the swing structure. The work machine includes also an actuator directional control valve that controls the flow of a hydraulic fluid supplied from the hydraulic pump to the actuator, a swing directional control valve that controls the flow of the hydraulic fluid supplied from the hydraulic pump to the swing motor, operation devices to make an instruction of operation of the actuator and the swing motor, and a controller that controls the regulator, the actuator directional control valve, and the swing directional control valve according to the input amount of the operation devices. This work machine includes a first pressure sensor that senses a pump pressure that is a delivery pressure of the hydraulic pump, second pressure sensors that sense an actuator meter-in pressure that is a pressure on a meter-in side of the actuator, third pressure sensors that sense a swing meter-in pressure that is a pressure on a meter-in side of the swing motor and a swing meter-out pressure that is a pressure on a meter-out side of the swing motor, and posture sensors that sense the posture of the swing structure and the work device. A meter-in opening and a meter-out opening are formed of the same valve disc in each of the actuator directional control valve and the swing directional control valve. The actuator directional control valve is formed in such a manner that the meter-in opening becomes smaller than the meter-out opening with respect to valve displacement. The swing directional control valve is formed in such a manner that the meter-out opening becomes smaller than the meter-in opening with respect to valve displacement. The controller is configured to calculate an actuator target flow rate that is a target value of the flow rate of the hydraulic fluid supplied from the hydraulic pump to the actuator on the basis of the input amount of the operation devices and calculate a swing target flow rate that is a target value of the flow rate of the hydraulic fluid supplied from the hydraulic pump to the swing motor on the basis of the input amount of the operation devices. The controller is configured to calculate a pump target flow rate that is a target value of the delivery flow rate of the hydraulic pump on the basis of the actuator target flow rate and the swing target flow rate and calculate a target meter-in opening area that is a target value of the meter-in opening area of the actuator directional control valve on the basis of the actuator target flow rate, the pump pressure, and the actuator meter-in pressure. The controller is configured to calculate target torque that is a target value of input torque to the swing motor on the basis of the input amount of the operation devices and output values of the posture sensors and calculate a swing target meter-out pressure that is a target of the swing meter-out pressure on the basis of the target torque and the swing meter-in pressure. The controller is configured to calculate a target meter-out opening area that is a target value of the meter-out opening area of the swing directional control valve on the basis of the swing target meter-out pressure and the swing meter-out pressure and control the regulator according to the pump target flow rate, The controller is configured to control the actuator directional control valve according to the target meter-in opening area and control the swing directional control valve according to the target meter-out opening area.
According to the present invention configured as above, at the time of combined operation to simultaneously drive the swing motor and another actuator, the boom can be operated in accordance with the target speed by regulating the meter-in opening according to the differential pressure across the boom directional control valve, and supplying the boom cylinder with the same flow rate as the target. Furthermore, an overrun of the swing structure due to the inertia, and so forth, can be prevented by regulating the meter-out opening of the swing directional control valve and inputting the same torque as the target to the swing motor. Moreover, the pump target flow rate of the hydraulic pump is the sum of the boom target flow rate and the swing target flow rate, and the flow rate obtained by subtracting, from the delivery flow rate of the hydraulic pump, the flow rate of supply to the boom cylinder is supplied to the swing motor. Thus, the swing structure can be operated in accordance with the target speed. Due to this, with the simple configuration using the directional control valves that execute the meter-in opening control and the meter-out opening control by the same valve disc, speed control of the actuator and torque control of the swing motor can be executed at the time of combined operation to simultaneously drive the swing motor and the other actuator.
According to the work machine according to the present invention, it becomes possible to execute speed control of an actuator and torque control of a swing motor by a simple configuration at the time of combined operation to simultaneously drive the swing motor and the other actuator.
Description will be made below with reference to the drawings by taking as an example a hydraulic excavator as a work machine according to an embodiment of the present invention. In the respective diagrams, an equivalent element is given the same numeral and overlapping description is omitted as appropriate.
The work device 203 has a boom 204 attached to the swing structure 202 pivotally in the upward-downward direction, an arm 205 attached to the tip of the boom 204 pivotally in the upward-downward direction, a bucket 206 attached to the tip of the arm 205 pivotally in the upward-downward direction, a boom cylinder 204a that is an actuator that drives the boom 204, an arm cylinder 205a that is an actuator that drives the arm 205, and a bucket cylinder 206a that is an actuator that drives the bucket 206. Inertia measurement devices 212, 213, and 214 that sense the posture and the operation state of the boom 204, the arm 205, and the bucket 206 are installed on the work device 203. Inertia measurement devices 215 and 216 that sense the posture and the rotation speed of the swing structure 202 are installed on the swing structure 202. That is, the inertia measurement devices 212 to 216 in the present embodiment configure a posture sensor that senses the posture of the swing structure 202 and the work device 203.
A cab 207 is disposed at a front-side position on the swing structure 202, and a counterweight 209 for ensuring the weight balance of the machine body is attached to a rear-side position. A machine chamber 208 is disposed between the cab 207 and the counterweight 209. An engine (not illustrated), a control valve 210, the swing motor 211, hydraulic pumps 1 to 3 (illustrated in
A hydraulic drive system 902 includes three main hydraulic pumps (for example, first hydraulic pump 1, second hydraulic pump 2, and third hydraulic pump 3 formed of variable displacement hydraulic pumps), a pilot pump 91, and a hydraulic operating fluid tank 5 that supplies an oil to the hydraulic pumps 1 to 3 and the pilot pump 91. The hydraulic pumps 1 to 3 and the pilot pump 91 are driven by the engine (not illustrated).
The tilting angle of the first hydraulic pump 1 is controlled by a regulator annexed to the first hydraulic pump 1. The regulator of the first hydraulic pump 1 has a flow rate control command pressure port 1a and is driven by a command pressure that acts on the flow rate control command pressure port 1a. The tilting angle of the second hydraulic pump 2 is controlled by a regulator annexed to the second hydraulic pump 2. The regulator of the second hydraulic pump 2 has a flow rate control command pressure port 2a and is driven by a command pressure that acts on the flow rate control command pressure port 2a. The tilting angle of the third hydraulic pump 3 is controlled by a regulator annexed to the third hydraulic pump 3. The regulator of the third hydraulic pump 3 has a flow rate control command pressure port 3a and is driven by a command pressure that acts on the flow rate control command pressure port 3a.
A travelling-right directional control valve 6, a bucket directional control valve 7, a second arm directional control valve 8, and a first boom directional control valve 9 are connected in parallel to a pump line 40 of the first hydraulic pump 1 through flow lines 41 and 42, flow lines 43 and 44, flow lines 45 and 46, and flow lines 47 and 48, respectively. Check valves 21 to 24 are disposed on the flow lines 41 and 42, the flow lines 43 and 44, the flow lines 45 and 46, and the flow lines 47 and 48, respectively, in order to prevent the reverse flow of the hydraulic fluid to the pump line 40. The travelling-right directional control valve 6 controls the flow of the hydraulic fluid supplied from the first hydraulic pump 1 to a travelling right motor that is not illustrated in a pair of travelling motors that drive the track structure 201. The bucket directional control valve 7 controls the flow of the hydraulic fluid supplied from the first hydraulic pump 1 to the bucket cylinder 206a. The second arm directional control valve 8 controls the flow of the hydraulic fluid supplied from the first hydraulic pump 1 to the arm cylinder 205a. The first boom directional control valve 9 controls the flow of the hydraulic fluid supplied from the first hydraulic pump 1 to the boom cylinder 204a. The pump line 40 is connected to the hydraulic operating fluid tank 5 through a main relief valve 18 in order to protect the circuit from an excessive pressure rise. The pump line 40 is connected to the hydraulic operating fluid tank 5 through a bleed-off valve 35 in order to discharge a surplus delivered fluid of the hydraulic pump 1.
A second boom directional control valve 10, a first arm directional control valve 11, a first attachment directional control valve 12, and a travelling-left directional control valve 13 are connected in parallel to a pump line 50 of the second hydraulic pump 2 through flow lines 51 and 52, flow lines 53 and 54, flow lines 55 and 56, and flow lines 57 and 58, respectively. Check valves 25 to 28 are disposed on the flow lines 51 and 52, the flow lines 53 and 54, the flow lines 55 and 56, and the flow lines 57 and 58, respectively, in order to prevent the reverse flow of the hydraulic fluid to the pump line 50. The second boom directional control valve 10 controls the flow of the hydraulic fluid supplied from the second hydraulic pump 2 to the boom cylinder 204a. The first arm directional control valve 11 controls the flow of the hydraulic fluid supplied from the second hydraulic pump 2 to the arm cylinder 205a. The first attachment directional control valve 12 controls the flow of the hydraulic fluid supplied from the second hydraulic pump 2 to a first actuator that is not illustrated and drives a first special attachment such as a cruncher disposed instead of the bucket 206, for example. The travelling-left directional control valve 13 controls the flow of the hydraulic fluid supplied from the second hydraulic pump 2 to a travelling left motor that is not illustrated in the pair of travelling motors that drive the track structure 201. The pump line 50 is connected to the hydraulic operating fluid tank 5 through a main relief valve 19 in order to protect the circuit from an excessive pressure rise. The pump line 50 is connected to the hydraulic operating fluid tank 5 through a bleed-off valve 36 in order to discharge a surplus delivered fluid of the hydraulic pump 2. The pump line 50 is connected to the pump line 40 through a flow combining valve 17 in order to cause merging of the delivered fluid of the first hydraulic pump 1. A check valve 32 is disposed at a part that connects the flow line 55 and the flow line 57 in the pump line 50. The check valve 32 prevents the hydraulic fluid that merges into the pump line 50 from the first hydraulic pump 1 through the flow combining valve 17 from flowing into the directional control valves 10 to 12 other than the travelling-left directional control valve 13.
A swing directional control valve 14, a third boom directional control valve 15, and a second attachment directional control valve 16 are connected in parallel to a pump line 60 of the third hydraulic pump 3 through flow lines 61 and 62, flow lines 63 and 64, and flow lines 65 and 66, respectively. Check valves 29 to 31 are disposed on the flow lines 61 and 62, the flow lines 63 and 64, and the flow lines 65 and 66, respectively, in order to prevent the reverse flow of the hydraulic fluid to the pump line 60. The swing directional control valve 14 controls the flow of the hydraulic fluid supplied from the third hydraulic pump 3 to the swing motor 211. The third boom directional control valve 15 controls the flow of the hydraulic fluid supplied from the third hydraulic pump 3 to the boom cylinder 204a. The second attachment directional control valve 16 is used to control the flow of the hydraulic fluid supplied to a second actuator when a second special attachment having the second actuator is mounted in addition to the first special attachment or when the second special attachment having two actuators including the first actuator and the second actuator, is mounted instead of the first special actuator. The pump line 60 is connected to the hydraulic operating fluid tank 5 through a main relief valve 20 in order to protect the circuit from an excessive pressure rise. The pump line 60 is connected to the hydraulic operating fluid tank 5 through a bleed-off valve 37 in order to discharge a surplus delivered fluid of the hydraulic pump 3.
A pressure sensor 85 that senses the delivery pressure (pump pressure PPmp3) of the third hydraulic pump 3 is disposed on the pump line 60. Pressure sensors 86 and 87 for sensing the pressure of the supply-side port of the swing motor 211 (swing meter-in pressure PMISwg) or the pressure of the discharge-side port (swing meter-out pressure PMOSwg) are disposed on flow lines 70 and 71 that connect the swing motor 211 and the swing directional control valve 14. Pressure sensors 88 and 89 for sensing the pressure of the supply-side port of the boom cylinder 204a (boom meter-in pressure PMIBm) are disposed on flow lines 72 and 73 that connect the boom cylinder 204a and the boom directional control valves 9, 10, and 15. Output values of the pressure sensors 85 to 89 are inputted to a controller 94.
The directional control valves 6 to 13, 15, and 16 other than the swing directional control valve 14 have an opening characteristic illustrated in
The swing directional control valve 14 has an opening characteristic illustrated in
In
The output port of the solenoid valve 93a is connected to the flow rate control command pressure port 2a of the regulator of the second hydraulic pump 2. The output ports of the solenoid valves 93b and 93c are connected to the pilot ports of the second boom directional control valve 10. The output ports of the solenoid valves 93d and 93e are connected to the pilot ports of the first arm directional control valve 11. The output port of the solenoid valve 93f is connected to a command pressure port 37a of the bleed-off valve 37.
For simplification of explanation, illustration is omitted regarding solenoid valves for the flow rate control command pressure ports 1a and 2a of the regulators of the first hydraulic pump 1 and the second hydraulic pump 2, solenoid valves for the travelling-right directional control valve 6, solenoid valves for the bucket directional control valve 7, solenoid valves for the second arm directional control valve 8, solenoid valves for the first boom directional control valve 9, solenoid valves for the second boom directional control valve 10, solenoid valves for the first arm directional control valve 11, solenoid valves for the first attachment directional control valve 12, solenoid valves for the travelling-left directional control valve 13, solenoid valves for the second attachment directional control valve 16, and solenoid valves for the bleed-off valves 35 and 36.
The hydraulic drive system 902 includes a boom operation lever 95a that allows switching operation of the first boom directional control valve 9, the second boom directional control valve 10, and the third boom directional control valve 15 and a swing operation lever 95b that allows switching operation of the swing directional control valve 14. For simplification of explanation, illustration is omitted regarding a travelling-right operation lever to execute switching operation of the travelling-right directional control valve 6, a bucket operation lever to execute switching operation of the bucket directional control valve 7, an arm operation lever that allows switching operation of the first arm directional control valve 11 and the second arm directional control valve 8, a first attachment operation lever to execute switching operation of the first attachment directional control valve 12, a travelling-left operation lever to execute switching operation of the travelling-left directional control valve 13, a swing operation lever to execute switching operation of the swing directional control valve 14, and a second attachment operation lever to execute switching operation of the second attachment directional control valve 16.
The hydraulic drive system 902 includes the controller 94. The controller 94 outputs a command signal to the solenoid valves 93a to 93f (including the solenoid valves that are not illustrated) that the solenoid valve unit 93 has according to the input amount of the operation levers 95a and 95b.
The boom target flow rate computing section 94a calculates a target value (boom target flow rate QTgtBm) of the flow rate of supply to the boom cylinder 204a (boom flow rate) on the basis of the operation lever input amount. Specifically, the boom target flow rate computing section 94a calculates the boom target flow rate QTgtBm according to the operation lever input amount in accordance with a boom flow rate characteristic with respect to the operation lever input amount, set in advance. The swing target flow rate computing section 94b calculates a target value (swing target flow rate QTgtswg) of the flow rate of supply to the swing motor 211 (swing flow rate) on the basis of the operation lever input amount. Specifically, the swing target flow rate computing section 94b calculates the swing target flow rate QTgtswg according to the operation lever input amount in accordance with a swing flow rate characteristic with respect to the operation lever input amount, set in advance. The bleed-off valve target opening computing section 94c calculates a target opening area of the bleed-off valves 35 to 37 (bleed-off valve target opening area) on the basis of the operation lever input amount. Specifically, the bleed-off valve target opening computing section 94c calculates the bleed-off valve target opening area according to the operation lever input amount in accordance with a bleed-off valve opening characteristic with respect to the operation lever input amount (illustrated in
The estimated bleed-off flow rate computing section 94d calculates an estimated value of the bleed-off flow rate (estimated bleed-off flow rate QEstBo) on the basis of the bleed-off valve target opening area calculated in the bleed-off valve target opening computing section 94c and the pump pressure PPmp3 obtained from the output value of the pressure sensor 85. The pump target flow rate computing section 94e calculates a pump target flow rate QTgtPmp on the basis of the boom target flow rate QTgtBm calculated in the boom target flow rate computing section 94a, the swing target flow rate QTgtSwg calculated in the swing target flow rate computing section 94b, and the estimated bleed-off flow rate QEstBo calculated in the estimated bleed-off flow rate computing section 94d. The pump control command output section 94f outputs, to the solenoid valve 93a, a command signal (pump flow rate control command signal) according to the pump target flow rate QTgtPmp calculated in the pump target flow rate computing section 94e in accordance with a solenoid valve command signal characteristic with respect to the pump flow rate, set in advance.
The boom directional control valve target meter-in opening computing section 94g calculates a target meter-in opening area ATgtMIBm of the boom directional control valves 9, 10, and 15 on the basis of the boom target flow rate QTgtBm calculated in the boom target flow rate computing section 94a, the pump pressure PPmp3 obtained from the output value of the pressure sensor 85, and the boom meter-in pressure PMIBm obtained from the output value of the pressure sensor 88 (89). The boom directional control valve control command output section 94h outputs, to the solenoid valve 93b (93c), a command signal (boom directional control valve control command signal) according to the target meter-in opening area ATgtMIBm of the boom directional control valves 9, 10, and 15 calculated in the boom directional control valve target meter-in opening computing section 94g in accordance with a solenoid valve command signal characteristic with respect to the meter-in opening area of the boom directional control valves 9, 10, and 15, set in advance.
The required torque computing section 94i calculates swing required torque according to the operation lever input amount in accordance with a swing required torque characteristic with respect to the operation lever input amount, set in advance. The gravitational torque computing section 94j calculates the gravitational component of the swing moment as gravitational torque TGravity on the basis of the output values of the inertia measurement devices 212 to 216 and machine body specification values. The inertial torque computing section 94k calculates the inertial component of the swing moment as inertial torque TInertia on the basis of the gravitational torque TGravity calculated in the gravitational torque computing section 94j and the output values of the inertia measurement devices 212 to 216. The target torque computing section 94l calculates target torque TTgtSwg of the swing motor 211 on the basis of the swing required torque calculated in the required torque computing section 94i, the gravitational torque TGravity calculated in the gravitational torque computing section 94j, and the inertial torque TInertia calculated in the inertial torque computing section 94k.
The swing target meter-out pressure computing section 94m calculates a swing target meter-out pressure PMOTgtSwg on the basis of the target torque TTgtSwg of the swing motor 211 calculated in the target torque computing section 94l and the swing meter-in pressure PMISwg obtained from the output value of the pressure sensor 86 (87). The swing directional control valve target meter-out opening computing section 94n calculates a target meter-out opening area ATgtMOSwg of the swing directional control valve 14 on the basis of the swing target meter-out pressure PMOTgtSwg Calculated in the swing target meter-out pressure computing section 94m and the swing meter-out pressure PMOSwg obtained from the output value of the pressure sensor 86 (87). The swing directional control valve control command output section 940 outputs, to the solenoid valve 93d (93e), a command signal (swing directional control valve control command signal) according to the target meter-out opening area ATgtMOSwg of the swing directional control valve 14 calculated in the swing directional control valve target meter-out opening computing section 94n in accordance with a solenoid valve command signal characteristic with respect to the meter-out opening area of the swing directional control valve 14, set in advance.
The bleed-off valve control command output section 94p outputs, to the solenoid valve 93f, a command signal (bleed-off valve control command signal) according to the bleed-off valve target opening area calculated in the bleed-off valve target opening computing section 94c in accordance with a solenoid valve command signal characteristic with respect to the opening area of the bleed-off valves 35 to 37, set in advance.
The controller 94 first determines whether or not an operation lever input is absent (step S101). The operation lever input mentioned here is an operation lever input for the actuators 204a and 211 connected to the pump line 60 of the third hydraulic pump 3. When determining that an operation lever input is absent (YES) in the step S101, the controller 94 ends this flow.
When it is determined that an operation lever input is present (NO) in the step S101, the boom target flow rate computing section 94a calculates the boom target flow rate QTgtBm according to the operation lever input amount in accordance with the boom target flow rate characteristic with respect to the operation lever input amount, set in advance (step S102A).
Concurrently with the step S102A, the swing target flow rate computing section 94b calculates the swing target flow rate QTgtSwg according to the operation lever input amount in accordance with the swing target flow rate characteristic with respect to the operation lever input amount, set in advance (step S102B). Although illustration is omitted, target flow rates are similarly calculated also regarding the other actuators connected to the pump line 60 of the third hydraulic pump 3.
Concurrently with the steps S102A and S102B, the estimated bleed-off flow rate computing section 94d calculates the estimated bleed-off flow rate QEstBo from the following expression by using a target opening area ATgtBo of the bleed-off valve 37 calculated in the bleed-off valve target opening computing section 94c and the pump pressure PPmp3 Obtained from the output value of the pressure sensor 85 (step S103).
Here, Cd is a flow rate coefficient. PTank is the tank pressure. ρ is the hydraulic operating fluid density.
Subsequently to the steps S102A, S102B, and S103, the pump target flow rate computing section 94e calculates the pump target flow rate QTgtPmp from the following expression by using the boom target flow rate QTgtBm, the swing target flow rate QTgtSwg, and the estimated bleed-off flow rate QEstBo (step S104).
Subsequently to the step S104, the pump control command output section 94f outputs the command signal (pump flow rate control command signal) according to the pump target flow rate QTgtPmp calculated in the pump target flow rate computing section 94e to the solenoid valve 93a for pump flow rate control of the third hydraulic pump 3 in accordance with the solenoid valve command signal characteristic with respect to the pump flow rate, set in advance (step S105).
Subsequently to the step S105, the solenoid valve 93a for pump flow rate control of the third hydraulic pump 3 is caused to generate the command pressure (step S106), and the tilting of the third hydraulic pump 3 is changed according to this command pressure (step S107), to end this flow.
The controller 94 first determines whether or not an operation lever input is absent (step S201). When determining that an operation lever input is absent (YES) in the step S201, the controller 94 ends this flow.
When it is determined that an operation lever input is present (NO) in the step S201, the boom target flow rate computing section 94a calculates the boom target flow rate QTgtBm according to the operation lever input amount in accordance with the boom target flow rate characteristic with respect to the operation lever input amount, set in advance (step S202).
Subsequently to the step S202, the boom directional control valve target meter-in opening computing section 94g calculates the target meter-in opening area ATgtMIBm of the third boom directional control valve 15 by using the following expression on the basis of the boom target flow rate QTgtBm calculated in the boom target flow rate computing section 94a, the pump pressure PPmp3 of the third hydraulic pump 3 obtained from the output value of the pressure sensor 85, and the boom meter-in pressure PMIBm obtained from the output value of the pressure sensor 88 (89) (step S203).
Here, Cd is a flow rate coefficient and ρ is the hydraulic operating fluid density.
Subsequently to the step S203, the boom directional control valve control command output section 94h outputs the command signal according to the target meter-in opening area ATgtMIBm calculated in the boom directional control valve target meter-in opening computing section 94g to the solenoid valve 93b (93c) for the third boom directional control valve 15 in accordance with the solenoid valve command signal characteristic with respect to the meter-in opening area of the third boom directional control valve 15, set in advance (step S204).
Subsequently to the step S204, the solenoid valves 93b and 93c for the third boom directional control valve 15 are caused to generate the command pressure (step S205), and the third boom directional control valve 15 is opened according to this command pressure (step S206), to end this flow.
The controller 94 first determines whether or not a swing operation lever input is absent (step S301). When determining that a swing operation lever input is absent (YES) in the step S201, the controller 94 ends this flow.
When it is determined that a swing operation lever input is present (NO) in the step S301, the required torque computing section 94i calculates swing required torque TReqSwg according to the operation lever input amount in accordance with the swing required torque characteristic with respect to the swing operation lever input amount, set in advance (step S302).
Concurrently with the step S302, the gravitational torque computing section 94j calculates the gravitational component of the swing moment as the gravitational torque TGravity on the basis of the output values of the inertia measurement devices 212 to 216 and machine body specification values (mainly dimensions of structures and so forth) (S303).
Subsequently to the step S303, the inertial torque computing section 94k calculates the inertial component of the swing moment as the inertial torque TInertia on the basis of the gravitational torque TGravity calculated by the gravitational torque computing section 94j and the output values of the inertia measurement devices 212 to 216 (step S304).
Subsequently to the steps S302 and S304, the target torque computing section 94l calculates the target torque TTgtSwg of the swing motor 211 from the following expression by using the swing required torque TReqSwg calculated in the required torque computing section 94i, the gravitational torque TGravity calculated in the gravitational torque computing section 94j, and the inertial torque TInertia calculated in the inertial torque computing section 94k (step S305).
Here, torque in the same rotational direction as the swing required torque TReqSwg is deemed as positive.
Subsequently to the step S305, the swing target meter-out pressure computing section 94m calculates the swing target meter-out pressure PMOTgtSwg from the following expression by using the target torque TTgtSwg of the swing motor 211 calculated in the target torque computing section 94l and the swing meter-in pressure PMISwg obtained from the output value of the pressure sensor 86 (87) (step S306).
Here, q is the motor capacity and n is the transmission efficiency.
Subsequently to the step S306, the swing directional control valve target meter-out opening computing section 94n calculates the target meter-out opening area ATgtMOSwg of the swing directional control valve 14 in such a manner that the difference between the swing target meter-out pressure PTgtMOSwg calculated in the swing target meter-out pressure computing section 94m and the swing meter-out pressure PMOSwg obtained from the output value of the pressure sensor 86 (87) becomes small (step S307).
Subsequently to the step S307, the swing directional control valve control command output section 940 outputs the command signal (swing directional control valve control command signal) according to the target meter-out opening area ATgtMOSwg calculated in the swing directional control valve target meter-out opening computing section 94n to the solenoid valve 93d (93e) for the swing directional control valve 14 in accordance with the solenoid valve command signal characteristic with respect to the meter-out opening area of the swing directional control valve 14, set in advance (step S308).
Subsequently to the step S308, the solenoid valve 93d (93e) is caused to generate the command pressure of the swing directional control valve 14 (step S309), and the swing directional control valve 14 is opened according to this command pressure (step S310), to end this flow.
The controller 94 first determines whether or not an operation lever input is absent (step S401). The operation lever input mentioned here is an operation lever input for the actuators 204a and 211 connected to the pump line 60 of the third hydraulic pump 3. When determining that an operation lever input is absent (YES) in the step S401, the controller 94 ends this flow.
When it is determined that an operation lever input is present (NO) in the step S401, the bleed-off valve target opening computing section 94c calculates the target opening area ATgtBo of the bleed-off valve 37 according to the operation lever input amount in accordance with the bleed-off valve opening characteristic with respect to the operation lever input amount (illustrated in
Subsequently to the step S402, the bleed-off valve control command output section 94p outputs the command signal according to the target opening area ATgtBo of the bleed-off valve 37 to the solenoid valve 93f for the bleed-off valve 37 in accordance with the solenoid valve command signal characteristic with respect to the opening area of the bleed-off valve 37, set in advance (step S403).
Subsequently to the step S403, the solenoid valve 93f is caused to generate the command pressure of the bleed-off valve 37 (step S404), and the bleed-off valve 36 is opened according to this command pressure (step S405), to end this flow.
Operation of the third hydraulic pump 3, the third boom directional control valve 15, the swing directional control valve 14, and the bleed-off valve 37 will be described as operation of the hydraulic drive system 902 when combined operation to simultaneously drive the boom cylinder 204a and the swing motor 211 is executed.
The controller 94 calculates the pump target flow rate QTgtPmp Of the third hydraulic pump 3 on the basis of the input amount of the boom operation lever 95a and the swing operation lever 95b, and outputs the command signal according to the pump target flow rate QTgtPmp to the solenoid valve 93a. The solenoid valve 93a generates the command pressure according to the command signal to drive the delivery flow rate of the third hydraulic pump 3.
The controller 94 calculates the target meter-in opening area ATgtMIBm on the basis of the boom target flow rate QTgtBm calculated on the basis of the input amount of the boom operation lever 95a, the pump pressure PPmp3 sensed by the pressure sensor 85, and the boom meter-in pressure PMIBm sensed by the pressure sensor 88 (89), and outputs the command signal according to the target meter-in opening area ATgtMIBm to the solenoid valve 93b (93c). The solenoid valve 93b (93c) generates the command pressure according to the command signal to control the meter-in opening area of the third boom directional control valve 15.
The controller 94 calculates the target meter-out opening area ATgtMOSwg on the basis of the target torque TTgtSwg calculated from the input amount of the swing operation lever 95b and the gravitational torque TGravity and the inertial torque TInertia of the machine body, and the swing meter-in pressure PMISwg and the swing meter-out pressure PMOSwg sensed by the pressure sensors 86 and 87, and outputs the command signal according to the target meter-out opening area ATgtMOSwg to the solenoid valve 93d (93e). The solenoid valve 93d (93e) generates the command pressure according to the command signal to control the meter-out opening area of the swing directional control valve 14.
The controller 94 calculates the target opening area ATgtBo of the bleed-off valve 37 on the basis of the input amount of the boom operation lever 95a and the swing operation lever 95b, and outputs the command signal according to the target opening area ATgtBo to the solenoid valve 93f. The solenoid valve 93f generates the command pressure according to the command signal to control the opening area of the bleed-off valve 37.
In the present embodiment, the work machine 901 includes the track structure 201, the swing structure 202 swingably attached onto the track structure 201, the work device 203 attached to the swing structure 202, the hydraulic operating fluid tank 5, the hydraulic pump 3 of the variable displacement type that sucks in the hydraulic operating fluid from the hydraulic operating fluid tank 5 and delivers the hydraulic operating fluid, the regulator 3a that controls the capacity of the hydraulic pump 3, the actuator 204a that drives the work device 203, and the swing motor 211 that drives the swing structure 202. The work machine 901 includes also the actuator directional control valve 15 that controls the flow of the hydraulic fluid supplied from the hydraulic pump 3 to the actuator 204a, the swing directional control valve 14 that controls the flow of the hydraulic fluid supplied from the hydraulic pump 3 to the swing motor 211, the operation devices 95a and 95b to make an instruction of operation of the actuator 204a and the swing motor 211, and the controller 94 that controls the regulator 3a, the actuator directional control valve 15, and the swing directional control valve 14 according to the input amount of the operation devices 95a and 95b. This work machine 901 includes the first pressure sensor 85 that senses the pump pressure PPmp3 that is the delivery pressure of the hydraulic pump 3, the second pressure sensors 86 and 87 that sense the actuator meter-in pressure PMIBm that is the pressure of the meter-in side of the actuator 204a, the third pressure sensors 88 and 89 that sense the swing meter-in pressure PMISwg that is the pressure of the meter-in side of the swing motor 211 and the swing meter-out pressure that is the pressure of the meter-out side of the swing motor 211, and the posture sensors 212 to 216 that sense the posture of the swing structure 202 and the work device 203. The meter-in opening and the meter-out opening are formed of the same valve disc in each of the actuator directional control valve 15 and the swing directional control valve 14. The actuator directional control valve 15 is formed in such a manner that the meter-in opening becomes smaller than the meter-out opening with respect to valve displacement. The swing directional control valve 14 is formed in such a manner that the meter-out opening becomes smaller than the meter-in opening with respect to valve displacement. The controller 94 calculates the actuator target flow rate QTgtBm that is the target value of the flow rate of the hydraulic fluid supplied from the hydraulic pump 3 to the actuator 204a on the basis of the input amount of the operation devices 95a and 95b, and calculates the swing target flow rate QTgtSwg that is the target value of the flow rate of the hydraulic fluid supplied from the hydraulic pump 3 to the swing motor 211 on the basis of the input amount of the operation devices 95a and 95b. The controller 94 calculates the pump target flow rate QTgtPmp that is the target value of the delivery flow rate of the hydraulic pump 3 on the basis of the actuator target flow rate QTgtBm and the swing target flow rate QTgtSwg, and calculates the target meter-in opening area ATgtMIBm that is the target value of the meter-in opening area of the actuator directional control valve 15 on the basis of the actuator target flow rate QTgtBm, the pump pressure PPmp3, and the actuator meter-in pressure PMIBm. The controller 94 calculates the target torque TTgtSwg that is the target value of input torque to the swing motor 211 on the basis of the input amount of the operation devices 95a and 95b and the output values of the posture sensors 212 to 216, and calculates the swing target meter-out pressure PMOTgtSwg that is the target of the swing meter-out pressure PMOSwg on the basis of the target torque TTgtSwg and the swing meter-in pressure PMISwg. The controller 94 calculates the target meter-out opening area ATgtMOSwg that is the target value of the meter-out opening area of the swing directional control valve 14 on the basis of the swing target meter-out pressure PMOTgtSwg and the swing meter-out pressure PMOSwg, and controls the regulator 3a according to the pump target flow rate QTgtPmp. The controller 94 controls the actuator directional control valve 15 according to the target meter-in opening area ATgtMIBm, and controls the swing directional control valve 14 according to the target meter-out opening area ATgtMOSwg.
According to the present embodiment configured as above, at the time of combined operation to simultaneously drive the swing motor 211 and another actuator 204a, the boom 204 can be operated in accordance with the target speed by regulating the meter-in opening according to the differential pressure across the boom directional control valve 9, 10, or 15 and supplying the boom cylinder 204a with the same flow rate as the target. Furthermore, an overrun of the swing structure 202 due to the inertia, and so forth, can be prevented by regulating the meter-out opening of the swing directional control valve 14 and inputting the same torque as the target to the swing motor 211. Moreover, the pump target flow rate QTgtPmp of the hydraulic pump 3 is equal to the sum of the boom target flow rate QTgtBm and the swing target flow rate QTgtSwg, and the flow rate obtained by subtracting, from the delivery flow rate of the hydraulic pump 3, the flow rate of supply to the boom cylinder 204a is supplied to the swing motor 211. Thus, the swing structure 202 can be operated in accordance with the target speed. Due to this, with the simple configuration using the directional control valves that execute the meter-in opening control and the meter-out opening control by the same valve disc, at the time of combined operation to simultaneously drive the swing motor 211 and the other actuator 204a, speed control of the actuator 204a and torque control of the swing motor 211 can be executed.
Furthermore, the work machine 901 in the present embodiment includes the bleed-off valve 37 that discharges the hydraulic operating fluid delivered from the hydraulic pump 3 to the hydraulic operating fluid tank 5. The controller 94 calculates the bleed-off valve target opening area ATgtBo that is the target value of the opening area of the bleed-off valve 37 on the basis of the input amount of the operation devices 95a and 95b, and calculates the estimated bleed-off flow rate QEstBo that is the estimated value of the passing flow rate of the bleed-off valve 37 on the basis of the bleed-off valve target opening area ATgtBo and the pump pressure PPmp3. The controller 94 calculates the sum of the actuator target flow rate QTgtBm, the swing target flow rate QTgtSwg, and the estimated bleed-off flow rate QEstBO as the pump target flow rate QTgtPmp. Due to this, a surplus of the delivered fluid of the hydraulic pump 3 is discharged to the hydraulic operating fluid tank 5 at the start of operation of the actuator 204a. Thus, it becomes possible to prevent sudden action of the actuator 204a.
Although the embodiment of the present invention has been described in detail above, the present invention is not limited to the above-described embodiment and various modification examples are included therein. For example, the above-described embodiment examples are described in detail in order to explain the present invention in an easy-to-understand manner and are not necessarily limited to that including all configurations described.
Number | Date | Country | Kind |
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2022-008207 | Jan 2022 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/040751 | 10/31/2022 | WO |