The present invention relates to control of a work machine such as a hydraulic excavator.
As a hydraulic system for a work machine such as a conventional hydraulic excavator, there is one including a hydraulic pump that is driven by a prime mover such as an engine, actuators that drive a machine body and a front implement (work device), and directional control valves that control directions and flow rates of hydraulic fluid to be supplied from the hydraulic pump to the actuators. An operator of the work machine can provide instructions on an action direction and an action velocity of each actuator by operating a corresponding operation device such as a control lever.
Further, as a work range limiting control system for a construction machine that, when the front implement is stopped right before an entry prohibited area set beforehand, prevents the front implement from going into the entry prohibited area or to generate a shock through an inadvertent operation of an actuator by a subsequent lever operation, there is one described in Patent Document 1.
In Patent Document 1, there is described a work range limiting control system for a construction machine including an articulated front implement constituted of a plurality of front members pivotable in an up-down direction, a plurality of hydraulic actuators that drive the plurality of front members, a plurality of operating means that provide instructions on actions of the plurality of front members, and a plurality of flow control valves that are driven according to operations of the plurality of operating means and control flow rates of hydraulic fluid to be supplied to the plurality of hydraulic actuators. The work range limiting control system is incorporated in the construction machine, in which the plurality of operating means are a plurality of pilot operation devices that output operation pilot pressures and drive the corresponding flow control valves, and is configured to compute and output a command current value according to a distance between a monitor point set beforehand with respect to the front implement and an entry prohibited area set beforehand, to decelerate the front implement when the monitor point approaches the entry prohibited area, and to stop the front implement when the monitor point reaches the entry prohibited area. The work range limiting control system includes an electric pressure reducing valve that is disposed between at least one of the pilot operation devices and corresponding one of the flow control valves, reduces the operation pilot pressure, the operation pilot pressure having been outputted from the pilot operation device, according to the command current value, and outputs the reduced operation pilot pressure, deceleration computing means that computes the command current value such that the command current value decreases as the distance between the monitor point and the entry prohibited area decreases, and signal reduction processing means that changes the command current value having been computed by the deceleration computing means to a low current value, the low current value being to stop the front implement completely, and outputs the low current value to the electric pressure reducing valve when the monitor point is located in a predetermined range from the entry prohibited area to right before the entry prohibited area. The signal reduction processing means performs a hysteresis computation to make a distance of the predetermined range longer when the monitor point recedes from the entry prohibited area than when the monitor point approaches the entry prohibited area.
Patent Document 1: JP-H09-105152-A
In the work range limiting control system described in Patent Document 1, if the difference (hysteresis width) between the distance of the predetermined range (an area where the front implement is to be decelerated) when the monitor point approaches the entry prohibited area and the distance of the predetermined range when the monitor point recedes from the entry prohibited area is made greater, a velocity limitation to each actuator for the entry prohibited area becomes stricter, so that working efficiency may be reduced while working precision can be improved. If the hysteresis width is made smaller conversely, the velocity limitation of each actuator for the entry prohibited area is relaxed, so that the working precision may be reduced while the working efficiency can be improved. With the work range limiting control system described in Patent Document 1, it is therefore difficult to simultaneously satisfy the requirements for working precision and working efficiency.
With the above-described problem in view, the present invention has as an object thereof the provision of a work machine that is equipped with a function to prevent a work device thereof from going into an entry prohibited area and can satisfy both the working precision and the working efficiency of the work device.
To achieve the above-described object, the present invention provides a work machine including an operation device that provides instructions on actions of the machine main body and the work device, and a controller that performs work range limiting control to decelerate or stop an action of the machine main body or the work device according to a distance between a monitor point set on the work device and an entry prohibited area such that the monitor point does not enter the entry prohibited area, the controller starting the work range limiting control when the distance between the monitor point and the entry prohibited area decreases to a first distance, and ending the work range limiting control when the distance between the monitor point and the entry prohibited area increases to a second distance greater than the first distance. In this work machine, the controller is configured to change the second distance according to an operation amount of the operation device.
According to the present invention configured as described above, it is possible, in the work machine equipped with the function to prevent the work device from going into the entry prohibited area, to satisfy both the working precision and the working efficiency of the work device by changing the hysteresis width of a target surface distance (a difference between the first distance and the second distance) according to the operation amount of the operation device.
According to the present invention, it is possible, in a work machine equipped with a function to prevent a work device thereof from going into an entry prohibited area, to satisfy both the working precision and the working efficiency of the work device.
Taking a hydraulic excavator as an example of a work machine embodying the present invention, a description will hereinafter be made with reference to the drawings. It is to be noted that, in the individual figures, equivalent elements are identified by the same reference characters, and their repeated descriptions are omitted.
The upper swing structure 2 has a swing frame 2a that serves as a lower base structure. To a front side of the swing frame 2a, the work device 210 is connected pivotably in the up-down direction. On a rear side of the swing frame 2a, a counterweight 3 is mounted to keep a weight balance with the work device 210. On a front part on a left side of the swing frame 2a, a cab 4 is disposed. Inside the cab 4, a left control lever 15L and a right control lever 15R (illustrated in
The work device 210 includes a boom 5 that is connected at a proximal end portion thereof pivotably in the up-down direction to a front part on a right side of the swing frame 2a, an arm 6 that is connected pivotably in the up-down direction and a front-rear direction to a distal end portion of the boom 5 and is raised or lowered by the boom 5, a bucket 7 that, as a work instrument, is connected pivotably in the up-down and front-rear directions to a distal end portion of the arm 6 and is raised or lowered by the boom 5 or the arm 6, the boom cylinder 5a that drives the boom 5, the arm cylinder 6a that drives the arm 6, and the bucket cylinder 7a that drives the bucket 7.
To the bucket 7, a bucket position measurement system 11 is attached. In
The control levers 15L and 15R are devices for allowing an operator to instruct the controller 20 on actions of the hydraulic excavator 200, and output to the controller 20 operation signals that correspond to lever operations by the operator. An operation of the right control lever 15R in the front-rear direction corresponds to an action of the boom 5 while its operation in a left-right direction corresponds to an action of the bucket 7. An operation of the left control lever 15L in the front-rear direction corresponds to a swing action while its operation in the left-right direction corresponds to an action of the arm 6. The controller 20 outputs action commands to the hydraulic system 23 according to the operation signals from the control levers 15L and 15R, work area information, and posture information from the bucket position measurement system 11.
The hydraulic system 23 supplies hydraulic fluid to the boom cylinder 5a, the arm cylinder 6a, the bucket cylinder 7a, and the swing motor 8a according to the action commands from the controller 20 to drive the boom 5, the arm 6, the bucket 7, and the swing device 8.
The operator command processing section 30 decides target velocities of the actuators 5a, 6a, 7a, and 8a on the basis of operation signals from the control levers 15L and 15R and outputs them to the action command generating section 70. Further, the operator command processing section 30 generates operation information of operations made by the operator, on the basis of the operation signals from the control levers 15L and 15R, and outputs it to the upper limit velocity computing section 60.
The bucket position computing section 40 computes a bucket position on the basis of front posture information and outputs it to the target surface distance computing section 50. The target surface distance computing section 50 computes a distance from the bucket 7 to a construction target surface (a target surface distance) on the basis of the work area information and the bucket position and outputs it to the upper limit velocity computing section 60. Here, the work area means an area where it is allowed to carry out work by the hydraulic excavator 200, and includes working drawing information and position information of obstacles and the like. Hereinafter, an area outside the work area is called the “entry prohibited area,” and a boundary surface between the work area and the entry prohibited area is called the “target surface.”
The upper limit velocity computing section 60 computes upper limit velocities of the actuators 5a, 6a, 7a, and 8a on the basis of the operation information and the target surface distance and outputs them to the action command generating section 70. The action command generating section 70 corrects the target velocities of the actuators 5a, 6a, 7a, and 8a such that a velocity of a monitor point, which has been set beforehand on the work device 210 (for example, at a position of a claw tip of the bucket 7), in an approaching direction toward the entry prohibited area becomes its upper limit velocity or lower, and outputs to the hydraulic system 23 action commands corresponding to the target velocities thus corrected. The control to decelerate or stop the action of the machine main body 2 or the work device 210 according to the distance between the monitor point and the entry prohibited area (the target surface distance) such that the monitor point does not enter the entry prohibited area as described above is called the “work range limiting control.”
The first target velocity computing section 31, using a table set beforehand, converts an operation amount in the front-rear direction of the left control lever 15L to a target velocity of the upper swing structure 2 (target swing velocity) and also converts an operation amount in the left-right direction of the left control lever 15L to a target velocity of the arm 6 (arm target velocity), and outputs the respective target velocities to the operation determining section 33 and the action command generating section 70 (illustrated in
The second target velocity computing section 32, using a table set beforehand, converts an operation amount in the front-rear direction of the right control lever 15R to a target velocity of the boom 5 (boom target velocity) and also converts an operation amount in the left-right direction of the right control lever 15R to a target velocity of the bucket 7 (bucket target velocity), and outputs the respective target velocities to the operation determining section 33 and the action command generating section 70 (illustrated in
The operation determining section 33 determines that a “combined operation” is to be performed if any two or more of the boom target velocity, the bucket target velocity, the boom target velocity, and the target swing velocity are greater than 0, and otherwise determines that “no combined operation” is to be performed, and outputs the determination result as operation information to the upper limit velocity computing section 60 (illustrated in
The upper limit velocity computing section 60 selectively uses the first upper limit velocity computing section 61 and the second upper limit velocity computing section 62 according to the operation information. The first upper limit velocity computing section 61 converts the target surface distance to the upper limit velocity if the operation information indicates “combined operation,” while the second upper limit velocity computing section 62 converts the target surface distance to the upper limit velocity if the operation information indicates “no combined operation.” It is to be noted that, in the present embodiment, a case in which the operation information indicates “combined operation” is determined as a moving action while a case in which the operation information indicates “no combined operation” is determined as a positioning action.
The first upper limit velocity computing section 61 reduces the upper limit velocity according to a decrease of the target surface distance and sets the upper limit velocity at zero when the target surface distance decreases to a predetermined first distance d1 or smaller, if the work device 210 moves in such a direction that the monitor point approaches the construction target surface. On the other hand, if the work device 210 moves in such a direction that the monitor point recedes from the construction target surface, the first upper limit velocity computing section 61 keeps the upper limit velocity at zero until the target surface distance increases to reach a predetermined second distance d2, which is greater than the predetermined first distance d1, and raises the upper limit velocity according to the increase of the target surface distance when the target surface distance exceeds the second distance d2. That is, the work range limiting control is started when the target surface distance decreases to the first distance d1 or smaller, and is ended when the target surface distance increases to the second distance d2 or greater.
The second upper limit velocity computing section 62 has a similar basic configuration as the first upper limit velocity computing section 61, but a hysteresis width (= d2 - d1) is larger than that in the first upper limit velocity computing section 61. In other words, the second distance d2 in the second upper limit velocity computing section 62 is set at a value greater than the second distance d2 in the first upper limit velocity computing section 61. This makes it possible to prevent a reacceleration under automatic control by suppressing pitching of the work device 210 in the case of no combined operation (positioning action). In the case of a combined operation (moving action), on the other hand, the setting of a smaller hysteresis width than in the case of no combined operation (positioning action) allows pitching of the work device 210 thereby enabling continuation of the action of the work device 210.
It is to be noted that, in the example illustrated in
In the present embodiment, in the work machine 200 including the machine main body 2, the articulated work device 210 including the work instrument 7, the operation devices 15L and 15R that provide instructions on actions of the machine main body 2 and the work device 210, and the controller 20 that performs work range limiting control to decelerate or stop the action of the machine main body 2 or the work device 210 according to the distance between the monitor point set on the work device 210 and the entry prohibited area such that the monitor point does not enter the entry prohibited area, the work device 210, the operation devices 15L and 15R, and the controller 20 being mounted on the machine main body 2, the controller 20 starting the work range limiting control when the distance between the monitor point and the entry prohibited area decreases to the first distance d1, and ending the work range limiting control when the distance between the monitor point and the entry prohibited area increases to the second distance d2 greater than the first distance d1, the controller 20 changes the second distance d2 according to the operation amount of the operation device 15L or 15R.
According to the present embodiment configured as described above, in the work machine 200 equipped with a function to prevent the work device 210 from going into the entry prohibited area, working precision and working efficiency of the work device 210 can both be satisfied by changing the hysteresis width of the target surface distance (a difference between the first distance d1 and the second distance d2) according to the operation amount of the operation device 15L or 15R.
Further, the controller 20 in the present embodiment determines, on the basis of the operation amounts of the operation devices 15L and 15R, whether the action of the work device 210 is a positioning action to decide the position of the work instrument 7 or is a moving action to move the work instrument 7, and sets the second distance d2 at a predetermined first value (the second distance d2 in the second upper limit velocity computing section 62) if the action of the work device 210 is determined as the positioning action, or sets the second distance d2 at a predetermined second value smaller than the predetermined first value (the second distance d2 in the first upper limit velocity computing section 61) if the action of the work device 210 is determined as the moving action. This makes it possible to suppress pitching of the work device 210 by making larger the hysteresis width of the target surface distance (the difference between the first distance d1 and the second distance d2) during a positioning action of the work device 210. During a moving action of the work device 210, on the other hand, pitching of the work device 210 is allowed to enable continuation of the action of the work device 210 by making the hysteresis width smaller than that during the positioning action. Accordingly, it is possible to improve the working efficiency of the work device 210 during a moving action while maintaining the working precision of the work device 210 during a positioning action.
Further, the work machine 200 in the present embodiment includes the plurality of actuators 5a, 6a, and 7a to make actions of the work device 210, and the controller 20 determines, on the basis of operation amounts of the operation devices 15L and 15R, whether an operation of the operation devices 15L and 15R is a combined operation that simultaneously operates two or more of the plurality of actuators 5a, 6a, and 7a, and determines the action of the work device 210 as the moving action if the operation of the operation devices 15L and 15R is determined as the combined operation, but determines the action of the work device 210 as the positioning action if the operation of the operation devices 15L and 15R is determined not to be the combined operation. Accordingly, it is possible to easily determine whether the action of the work device 210 is a positioning action or a moving action.
Moreover, the controller 20 in the present embodiment determines the operation of the operation devices 15L and 15R to be the combined operation if two or more of the plurality of actuators 5a, 6a, 7a, and 8a have a target velocity greater than zero, and determines the operation of the operation devices 15L and 15R not to be the combined operation if one or less of the plurality of actuators 5a, 6a, 7a, and 8a has a target velocity greater than zero. Accordingly, it is possible to determine, on the basis of the target velocities of the plurality of actuators 5a, 6a, 7a, and 8a, whether or not the operation of the operation devices 15L and 15R is a combined operation.
In addition, the controller 20 in the present embodiment may also determine the action of the work device 210 as the positioning action if a velocity component of the monitor point perpendicular to the entry prohibited area is larger than a velocity component thereof parallel to the entry prohibited area, and may also determine the action of the work device 210 as the moving action if the perpendicular velocity component is equal to or smaller than the parallel velocity component. Accordingly, it is possible to determine, on the basis of the moving direction of the monitor point relative to the entry prohibited area, whether the action of the work device 210 is a positioning action or a moving action.
About a work machine according to a second embodiment of the present invention, a description will be made centering around differences from the first embodiment.
The third upper limit velocity computing section 63 has a basic configuration similar to that of the first upper limit velocity computing section 61 and the second upper limit velocity computing section 62, but the hysteresis width (= d2 - d1) of the target surface distance is smaller than the hysteresis width in the first upper limit velocity computing section 61. In other words, the second width d2 in the third upper limit velocity computing section 63 is set at a value smaller than the second width d2 in the first upper limit velocity computing section 61.
Here, the reason will be mentioned on the setting of a smaller hysteresis width in a single swing operation (the third upper limit velocity computing section 63) than in other single operations (the first upper limit velocity computing section 61). Assuming that the action directions of the boom 5, the arm 6, and the bucket 7 are each an upright direction, the action direction of the upper swing structure 2 is a lateral direction. Pitching in the upright direction of the upper swing structure 2 or the work device 210 associated with a single swing action is therefore smaller than pitching in the upright direction of the upper swing structure 2 or the work device 210 associated with an action of the boom 5, the arm 6, or the bucket 7. Hence, in the case of a single swing operation, pitching in the upright direction can be suppressed even if the hysteresis width (= d2 - d1) is smaller than that in the other single operations. Accordingly, in the present embodiment, the hysteresis in a single swing operation is set smaller than that in other single operations in order to improve the working efficiency of the single swing operation.
The work machine 200 in the present embodiment includes the plurality of actuators 5a, 6a, 7a, and 8a to make actions of the machine main body 2 and the work device 210, and the lower track structure 1, the machine main body 2 is the upper swing structure 2 swingably mounted on the lower track structure 1, the actuators 5a, 6a, 7a, and 8a include the swing motor 8a that drives the upper swing structure 2, and the controller 20 determines, on the basis of operation amounts of the operation devices 15L and 15R, whether an operation of the operation devices 15L and 15R is a combined operation that simultaneously operates two or more of the plurality of actuators 5a, 6a, 7a, and 8a or a single swing operation that operates only the swing motor 8a, and determines the action of the work device 210 as the moving action if the operation of the operation devices 15L and 15R is determined as the combined operation or the single swing operation, but determines the action of the work device 210 as the positioning action if the operation of the operation devices 15L and 15R is determined neither the combined operation nor the single swing operation.
In the present embodiment configured as described above, too, advantages similar to those in the first embodiment can be achieved. Further, the action of the work device 210 by a single swing operation is determined as a moving action, and the hysteresis width (= d2 - d1) of the target surface distance is smaller than the hysteresis width (= d2 - d1) in a positioning action, so that the working efficiency of the single swing operation can be improved.
In addition, the controller 20 in the present embodiment sets the second distance d2 at different values between in the case where the operation of the operation devices 15L and 15R is determined as a combined operation and in the case where the operation of the operation devices 15L and 15R is determined as a single swing operation. This makes it possible to optimize each of the hysteresis width (= d2 - d1) for a moving action by a combined operation and the hysteresis width (= d3 - d1) for a moving action by a single swing operation.
About a work machine according to a third embodiment of the present invention, a description will be made centering around differences from the first and second embodiments.
Here, the reason will be mentioned on the selective use of the third upper limit velocity computing section 63 or the fourth upper limit velocity computing section 64 according to the machine body inclination angle.
If the hydraulic excavator 200 performs a single swing action on a horizontal surface, no large pitching in the upright direction occurs on the upper swing structure 2 or the work device 210 during swing braking because a velocity in a swing direction includes only a velocity component in a horizontal direction (lateral direction). It is therefore unnecessary to make the hysteresis width large for suppressing the pitching in the upright direction of the upper swing structure 2 or the work device 210. If a single swing action is performed on a steep slope as illustrated in
The work machine 200 in the present embodiment includes the angle sensor 12 that senses an inclination angle of the machine main body 2, and the controller 20 sets, if an operation of the operation devices 15L and 15R is determined as a single swing operation and the inclination angle is greater than a predetermined threshold level, the second distance d2 at a value greater than the second distance d2 set when an operation of the operation devices 15L and 15R is determined as a single swing operation and the inclination angle is equal to or smaller than the threshold level.
In the present embodiment configured as described above, too, advantages similar to those in the second embodiment can be achieved. Further, pitching in the upright direction of the upper swing structure 2 or the work device 210 can be suppressed when the work machine 200 performs a single swing action on a steep slope.
The embodiments of the present invention have been described above in detail. However, the present invention is not limited to the above-described embodiments and encompasses various modifications. For example, the above-described embodiments are described in detail to illustrate the present invention so that understanding is facilitated, and the present invention is not necessarily limited to those including all the illustrated elements. Further, a part of the elements of one of the embodiments can be added to the elements of another one of the embodiments, and a part of the elements of one of the embodiments can be deleted, or replaced by a part of another one of the embodiments.
Number | Date | Country | Kind |
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2021-058509 | Mar 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/041241 | 11/9/2021 | WO |