The present invention relates to a work management system and a work management method for managing work by a working machine having a generator.
A working machine disclosed in Japanese Unexamined Patent Application Publication No. 2011-245906 is previously known.
The working machine (a tractor) disclosed in Japanese Unexamined Patent Application Publication No. 2011-245906 includes a vehicle body, an engine, a generator, an electric motor, and a traveling device. The working machine is configured to drive the traveling device with the power from the engine and the power from the generator (a driving force of the electric motor).
A work management system according to one aspect of the present invention, includes: a generator attached to a structure body that is provided to a transmission case of a working machine, configured to be driven by power transmitted from a PTO shaft, and configured to transmit power to a working device provided in the working machine; an information obtaining portion configured to obtain operation information representing operation of the working device that is activated by the power from the generator; a work management portion configured to manage working of the working device based on the operation information obtained by the information obtaining portion; and a controller portion configured to control the working device based on the operation information obtained by the information obtaining portion.
A work management system according to one aspect of the present invention, includes: a generator attached to a structure body that is provided to a transmission case of a working machine, configured to be driven independently a PTO shaft, and configured to transmit power to a working device provided in the working machine; an information obtaining portion configured to obtain operation information representing operation of the working device that is activated by the power from the generator; a work management portion configured to manage working of the working device based on the operation information obtained by the information obtaining portion; and a controller portion configured to control the working device based on the operation information obtained by the information obtaining portion.
A work management method for a work management system according to one aspect of the present invention including: a generator attached to a structure body that is provided to a transmission case of a working machine, configured to be driven by power transmitted from a PTO shaft, and configured to transmit power to a working device provided in the working machine; and an information obtaining portion configured to obtain operation information representing operation of the working device that is activated by the power from the generator, includes: obtaining the operation information representing the operation of the working device that is activated by the power from the generator; managing working of the working device based on the operation information obtained by the information obtaining portion; and controlling the working device based on the operation information obtained by the information obtaining portion.
A work management method for a work management system according to one aspect of the present invention including: a generator attached to a structure body that is provided to a transmission case of a working machine, configured to be driven independently a PTO shaft, and configured to transmit power to a working device provided in the working machine; and an information obtaining portion configured to obtain operation information representing operation of the working device that is activated by the power from the generator, includes: obtaining the operation information representing the operation of the working device that is activated by the power from the generator; managing working of the working device based on the operation information obtained by the information obtaining portion; and controlling the working device based on the operation information obtained by the information obtaining portion.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings. The drawings are to be viewed in an orientation in which the reference numerals are viewed correctly.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First, the working machine 1 employed in the work management system and the work management method according to the embodiments of the present invention will be described.
The working machine 1 includes a traveling vehicle 2 and a working device 3.
The traveling vehicle 2 is a vehicle configured to travel while towing the working device 3. In the case of this embodiment, since the traveling vehicle 2 is a tractor, the description will be made employing the tractor 2 as the traveling vehicle 2 below. However, the traveling vehicle 2 is not limited to the tractor, and may be an agricultural vehicle such as a combine or a rice transplanter or may be a construction vehicle. In addition, the traveling vehicle 2 may be a pickup truck, and the working device 3 may be capable of traveling independently without being pulled by the traveling vehicle 2.
First, the overall configuration of the tractor (the traveling vehicle) 2 will be described below.
The tractor 2 includes a vehicle body 4, a traveling device 5, and a coupling device 6. In the embodiment of the present invention, the front side (the left side in
The vehicle body 4 includes a vehicle body frame 8, a clutch housing 9, and a transmission case 10. The vehicle body frame 5 extends in the front-rear direction of the vehicle body 4. An internal combustion engine 11 is mounted on the vehicle body frame 5. In the case of this embodiment, the internal combustion engine 11 is the engine 11, and more In particular a diesel engine. The engine 11 is mounted on the vehicle body frame 5 and is arranged at the front portion of the vehicle body 4. The clutch housing 9 is connected to the rear portion of the engine 11, and houses the clutch. The transmission case 10 is connected to the rear portion of the clutch housing 9, and extends rearward. The transmission case 10 houses a transmission device 13 and a rear wheel differential device 14 which will be described later. A generator 15 is attached to the rear portion of the transmission case 10 by a structure body 25 described later.
The traveling device 5 includes a front wheel 5F provided at the front portion of the vehicle body 4 and includes a rear wheel 5R provided at the rear portion of the vehicle body 4. The front wheel 5F is supported by the vehicle body frame 8. The rear wheel 5R is supported by the output shaft of the rear wheel differential device 14. The traveling device 5 is a tire type in this embodiment, but may be a crawler type.
The coupling device 6 is a device for connecting, to the rear portion of the tractor 2, the working device 3 that performs the working on a farm field or the like. In the case of this embodiment, the coupling device 6 includes a three-point linkage mechanism. A specific configuration of the coupling device 6 according to the present embodiment will be described later. However, the configuration of the coupling device 6 is not particularly limited as long as the configuration capable of connecting the working device 3 to the rear portion of the traveling vehicle 2. For example, when the traveling vehicle 2 is a pickup truck, the coupling device 6 connects the working device 3 by a mechanism other than the three-point linkage mechanism.
The type of the working device 3 connected to the coupling device 6 is not limited particularly. For example, a spreader device that spreads a spread substance such as the fertilizer or the chemicals, a sowing device that disperses seeds such as crops, a tilling device that performs the plowing, a harvesting device that performs the harvesting, a mower device for cutting grass, a tedder device for diffusing the grass, a raking device for collecting the grass, a bailer device for shaping the grass, and the like.
The tractor 2 includes a PTO shaft 19 for transmitting power from the engine 11 that drives the tractor 2 to the working device or the like. The PTO shaft 19 protrudes rearward from the transmission case 10.
As shown in
Similar to the main transmission portion 13b, the auxiliary transmission portion 13c includes a plurality of gears and a shifter that changes connection between the gears. The auxiliary transmission portion 13c changes and outputs (shifts) the rotating speed inputted from the main transmission portion 13b by appropriately changing the connection (engagement) between the plurality of gears with a shifter.
The transmission device 13 includes a shuttle portion 13d. The shuttle portion 13d includes a shuttle shaft 16 and a forward/reverse switch portion 17. The power outputted from the auxiliary transmission portion 5c is transmitted to the shuttle shaft 16 through the gear or the like. The rear wheel differential device 14 is provided on the shuttle shaft 16. A rear axle that supports the rear wheel is rotatably supported by the rear wheel differential device 14. The forward/reverse switch portion 13 is constituted of, for example, a clutch such as a hydraulic clutch or an electric clutch, and turns on and off the clutch to switch the rotation direction of the shuttle shaft 16, that is, forward traveling and reverse traveling of the tractor 2.
The PTO power transmission portion 13e has the PTO clutch 18 and the PTO shaft 19. The PTO shaft 19 is rotatably supported and can transmit the power from the thrust shaft 13a. The PTO shaft 19 has a PTO thrust shaft 19a and a PTO output shaft 19b. The PTO thrust shaft 19a is connected to the PTO output shaft 19b through the PTO speed-changer portion 20.
The PTO speed-changer portion 20 is configured to change the rotating speed of the PTO thrust shaft 19a and transmit the rotating speed to the PTO output shaft 19b with an operation portion such as a PTO transmission lever. The PTO speed-changer portion 20 includes a speed-changing actuator such as an electromagnetic solenoid or an electric motor that can operate the operation portion based on a control signal from the controller portion 83 described later.
The PTO clutch 18 is a clutch that can be switched between a connected state in which the power of the thrust shaft 13a is transmitted to the PTO shaft 19 and a disconnected state in which the power of the thrust shaft 13a is not transmitted to the PTO shaft 19. In particular, the PTO clutch 18 is arranged between the thrust shaft 13a and the PTO thrust shaft 19a. The PTO clutch 18 is constituted of a hydraulic clutch, an electric clutch, or the like, and is switched between a state where the power of the engine 11 (the power of the thrust shaft 13a) is transmitted to the PTO shaft 19 when the clutch is turned on and off and a state where the power of the thrust shaft 13a is not transmitted to the PTO shaft 19 when the clutch is turned on and off.
A power dividing portion 21 is provided in the middle of the PTO output shaft 19b. The power dividing portion 21 divides the rotating power transmitted to the PTO output shaft 19b to a first path 21a for outputting the rotating power from the PTO output shaft 19b directly and a second path 21b for transmitting to the generator 15. The power dividing portion 21 is constituted of, for example, the first pulley 211 attached to the PTO output shaft 19b, the second pulley 212 attached to the input shaft of the generator 15, and the belt 213 configured to transmit the rotating power from the first pulley 211 to the second pulley 212. However, the configuration of the power dividing portion 21 is not limited to the configuration using the pulley and the belt, and may be another configuration (for example, a configuration using a gear transmission mechanism or another power transmission mechanism).
In this manner, the rotating power of the PTO output shaft 19b is divided into two by the power dividing portion 21, one is outputted directly from the PTO output shaft 19b, and the other is transmitted to the input shaft of the generator 15, and thereby activating the generator 15.
The generator 15 is connected to a motor 23 through an inverter 22. The motor 23 is an electric motor, and is driven (rotated) by the power (the electric power) from the generator 15. The inverter 22 serves as a transmission device that changes the rotating speed (the number of revolving) of the motor 23. The number of motors 23 to be driven by the power from the generator 15 may be one, two or more.
In the case of the above embodiment, the generator 15 is driven by the power transmitted from the PTO shaft 19, but the generator 15 may be driven independently from the PTO shaft 19. In other words, the generator 15 is not limited to a device to be driven by the power received from the PTO shaft 19. For example, a power dividing mechanism configured to divide the power from the output shaft is connected to the output shaft of the engine 11 provided in the traveling vehicle (tractor) 2, and one of the divided power may be transmitted to the PTO shaft 19, and the other may be transmitted to the generator 15. The power dividing mechanism may be constituted of, for example, a gear mechanism in which a plurality of gears are combined. In addition, the generator 15 may be driven by the fuel oil such as light oil and gasoline or the fuel gas such as natural gas.
In this embodiment, the generator 15 is an alternator. However, the generator 15 may be a motor generator. The generator 15 preferably has an output voltage of 60V or less. By employing the generator 15 having the output voltage of 60V or less, the power consumption can be reduced, and the excellent safety is provided. Thus, the working device 3 capable of operating at a low voltage of 60V or less is preferably employed. In particular, a spreader device or a seeding device is preferably employed as the working device 3. In the case of this embodiment, since the working device 3 is the spreader device, the following description will be made assuming that the working device 3 is the spreader device 3.
Next, the attachment structure of the generator 15 is described.
As shown in
In the case of the present embodiment, the structure body 25 is a coupling device configured to be connected to the working device 3 or the like that is driven by the power transmitted from the PTO shaft 19 (the PTO output shaft 19b), and is specifically a ladder hitch. The structure body 25 constitutes a coupling device different from the coupling device 6 including the three-point linkage mechanism.
The structure body 25 is detachably attached to the rear surface of the transmission case 10. The structure body 25 includes a first front plate 25a, a second front plate 25b, a first side plate 25c, a second side plate 25d, a rear plate 25e, and a lower plate 25f.
The first front plate 25a and the second front plate 25b are arranged at an interval (arranged separately) in the vehicle width direction, and extend in the vertical direction. The first front plate 25a is arranged on one side (the left side) in the vehicle width direction, and is attached to the left portion of the rear surface of the transmission case 10 with a bolt B1. The second front plate 25b is arranged on one side (the right side) in the vehicle width direction, and is attached to the right portion of the rear surface of the transmission case 10 with a bolt B2. That is, the first front plate 25a and the second front plate 25b constitute a first portion that is attached to the transmission case 10.
The first side plate 25c has a front end portion connected to the first front plate 25a, and extends backward (in a direction separating away from the transmission case 10). The second side plate 25d has a front end portion connected to the second front plate 25b, and extends rearward. The lower plate 25f extends in the vehicle width direction, and connects between the lower portion of the first side plate 25c and the lower portion of the second side plate 25d. A drawbar (a towing hitch) or the like can be attached to the lower plate 25f.
A first attachment portion 251 is provided at the rear portion of the first side plate 25c. A second attachment portion 252 is provided at the rear portion of the second side plate 25d. A plurality of through holes are formed in the first attachment portion 251 and the second attachment portion 252 at intervals in the vertical direction. The through-holes can be used in order to connect the working device 3 or the like. That is, the working device 3 and the like can be coupled to the first attachment portion 251 and the second attachment portion 252 of the structure body 25. In other words, the first attachment portion 251 and the second attachment portion 252 constitute a second portion to which the working device 3 can be attached.
The rear plate 25e is a rectangular plate, and is attached so as to communicate between the first attachment portion 251 and the second attachment portion 252. A through hole 25g is formed in the rear plate 25e, and the PTO shaft 19 (the PTO output shaft 19b) protrudes rearward from the through hole 25g. A space S is formed between the rear plate 25e and the rear surface of the transmission case 10, and the power dividing portion 21 can be arranged in the space S. The generator 15 is attached to the rear surface of the rear plate 25e by a fixing tool such as a bolt. That is, the rear plate 25e forms a third portion in which a through hole 25g for projecting the PTO shaft 19 is formed and on which the generator 15 is mounted under the state where the first portion is attached to the transmission case 10. The generator 15 is arranged above the PTO shaft 19. The generator 15 is arranged between the first attachment portion 251 and the second attachment portion 252.
The structure body 25 can be easily attached to and detached from the transmission case 10 by attaching and detaching the bolts B1 and B2. By attaching/detaching the structure body 25 to/from the transmission case 10, the generator 15 can be attached to and detached from the transmission case 10. Thus, the generator 15 can be easily attached as necessary to the tractor 2 that does not include the generator 15.
The structure body 25 just needs to have a structure for attaching the generator 15 to the transmission case 10, and is not limited to a coupling device (the ladder hitch or the like) capable of coupling the working device 3 or the like. For example, the structure body 25 may be a jig or a bracket dedicated for attaching the generator 15 to the transmission case 10.
As shown in
The lift arm 61 includes the first lift arm 61L and the second lift arm 61R. The first lift arm 61L is arranged to one side (to the left) in the vehicle width direction. The second lift arm 61R is arranged to the other side (to the right) in the vehicle width direction. The front ends of the first lift arm 61L and the second lift arm 61R are pivotally supported by a horizontal shaft 64 that is supported by the upper portion of the transmission case 10, and extend backward.
The three-point linkage mechanism 62 includes the top linkage 621, the lower linkage 622, and the lift rod 623. The top linkage 621 is arranged between the first lift arm 61L and the second lift arm 61R, and the front end portion is pivotally supported by the first pivotal support portion 26 that is provided at the upper portion of the transmission case 10. The lower linkage 622 includes the first lower linkage 622L and the second lower linkage 6226R. The front end portions of the first lower linkage 622L and the second lower linkage 6226R are pivotally supported by the second pivotal support portion 27 that is provided at the lower portion of the transmission case 10. The lift rod 623 includes the first lift rod 623L and the second lift rod 623R. The first lift rod 623L has an upper end portion connected to the rear end portion of the first lift arm 61L, and the lower end portion is connected to a middle portion of the first lower linkage 622L in the longitudinal direction. The upper end portion of the second lift rod 623R is connected to the rear end portion of the second lift arm 61R, and the lower end portion is connected to the middle portion of the second lower linkage 622R in the longitudinal direction.
A joint capable of connecting the working device 3 is provided at the rear end portion of the top linkage 621 and the rear end portion of the lower linkage 622. By connecting the working device 3 to the rear end portion of the top linkage 621 and the rear end portion of the lower linkage 622, the working device 3 is connected to the rear portion of the tractor 2 so as to be movable up and down.
The lift cylinder 63 is a hydraulic cylinder, and includes a first lift cylinder 63L and a second lift cylinder 63R. The first lift cylinder 63L has one end portion connected to the first lift arm 61L and has the other end portion connected to the lower left portion of the transmission case 10. The second lift cylinder 63R has one end portion connected to the second lift arm 61R and has the other end portion connected to the lower right portion of the transmission case 10. By driving the lift cylinder 63, the first lift arm 61L and the second lift arm 61R rotate about the horizontal axis 64 and swing vertically. An electromagnetic control valve is connected to the first lift cylinder 63L and the second lift cylinder 63R. The electromagnetic control valve can drive the first lift cylinder 63L and the second lift cylinder 63R based on a control signal outputted from the controller portion 83 described later.
By driving the lift cylinder 63, the height of the working device 3 and the inclination in the vehicle width direction (the difference between the height of the right portion and the height of the left portion) can be adjusted. In adjusting the height, both the first lift cylinder 63L and the second lift cylinder 63R are driven in the same manner. In adjusting the inclination, either the first lift cylinder 63L or the second lift cylinder 63R is driven. In particular, the first lift cylinder 63L or the second lift cylinder 63R is driven so that the lift cylinder arranged on the lower side of the working device 3 is extended or the lift cylinder arranged on the higher side is shortened. The lift cylinder 63 constitutes a height adjuster mechanism 91 and a height adjuster mechanism described later.
As shown in
The container portion 31 contains the spread substance (the fertilizer, the agrochemicals, and the like) to be spread on a farm field.
The container portion 31 is constituted of the substantially inverted pyramid-shaped hopper. The hopper includes a first hopper 31A and a second hopper 31B. However, the number of hoppers is not limited. The container portion 31 has a charging inlet for the spread substance at the upper end portion, and has a take-out outlet for taking out the spread substance at the lower end portion. Although the number of the take-out outlets is not limited, in the case of this embodiment, it is set according to the number of rotors (the disks) 40 to be described later. In particular, the number of rotors 40 is two, and the number of outlets is two.
The spreader portion 32 spreads the spread substance contained in the container portion 31. As shown in
As shown in
As shown in
The first rotor 410 has a disk shape, and is configured to rotate around a center axis 40a extending in the perpendicular direction (in the vertical direction). A plurality of blade members 40b are attached to the upper surface of the first rotor 410. The plurality of blade members 40b are arranged at intervals in the circumferential direction, and are extended in the radial direction from the vicinity of the center axis 40a. By rotating around the center axis 40a, the first rotor 410 spreads the spread substance that has fallen from the first take-out outlet 71 radially onto the blade member 40b toward the outside (radially outward direction).
The first shutter device 411 includes a shutter and an electric motor (not shown n the drawings). The shutter is attached to one take-out outlet (a first take-out outlet) 311 of the container portion 31, and is configured to move to change the area (an opening aperture) of the first take-out outlet 311. The electric motor is a stepping motor or the like, and is coupled to the shutter. The first shutter device 411 moves the shutter to change the opening aperture of the first take-out outlet 71 by driving the electric motor. In this manner, the spreading amount of the spread substance by the first spreader portion 321 is adjusted.
As shown in
As shown in
The first rotor 410 is arranged below the first take-out outlet 311 of the container portion 31. The spread substance that has fallen from the first take-out outlet 311 is spread by the rotating first rotor 410. The second rotor 420 is arranged below the second take-out outlet 312 of the container portion 31. The spread substance that has fallen from the second take-out outlet 312 is spread by the rotating second rotor 420.
In the case of this embodiment, the spreading directions of the first spreader portion 321 and the second spreader portion 322 are different from each other. The spreading direction of the first spreader portion 321 is one side and the rear side in the vehicle width direction. The spreading direction of the second spreader portion 322 is the other side and the rear side in the vehicle width direction. As shown by the white arrowed line in
As shown in
The spreading direction by the rotating of the first rotor 410 is regulated by the first restrictor plate 44 and the third restrictor plate 46, and is mainly restricted to the right and to the right rear. The spreading direction by the rotating of the second rotor 420 is regulated by the second restrictor plate 45 and the third restrictor plate 46, and is mainly restricted to the left and to the left rear. However, any configuration (the position, the number, the shape, the attachment structure, and the like) can be employed as long as the restrictor plate can regulate the spreading direction of the first spreader portion 321 and the second spreader portion 322 to a desired direction. In addition, the configuration which does not provide all of or a part of the restrictor plates also may be employed.
In the case of the present embodiment, the first spreader portion 321 and the second spreader portion 322 are each responsible for spreading in different directions. In this manner, uniform spreading to a farm field can be performed easily. In addition, by differentiating the rotating speed of the first rotor 410 from the rotating speed of the second rotor 420, the spreading distance to one side of the tractor 2 in the vehicle width direction can be differentiated from the spreading distance to the other side. Thereby, appropriate spreading according to the shape of the agricultural field and the traveling position of the tractor 2 is facilitated.
The spreader device 3 includes a frame (an attachment portion) 35. The frame 35 supports the container portion 31, the spreader portion 32, and the motor 23. As shown in
As shown in
Hereinafter, the power transmission mechanism 50 according to the first embodiment is referred to as a “first power transmission mechanism 501”.
The first power transmission mechanism 501 receives the power from the PTO shaft 19 and the power from the motor 23, and transmits the received power to the first rotor 410 or the second rotor 420.
The motor 23 includes the first motor 231 and the second motor 232. The first motor 231 and the second motor 232 are driven by electric power supplied from the generator 15. The generator 15 is driven independently from the PTO shaft 19. The first motor 231 and the second motor 232 are independently driven.
The first power transmission mechanism 501 includes the first transmission portion 101 configured to transmit the power to the first rotor 410, the second transmission portion 102 configured to transmit the power to the second rotor 420, and the dividing transmission portion 103 configured to divide the power inputted from the PTO shaft 19 and to transmit the divided power to the first transmission portion 101 and the second transmission portion 102.
The one end side of the transmission shaft 105 is connected to the PTO shaft 19 through the connecting portion 104 such as a shaft coupler. The other end of the transmission shaft 105 is connected to the dividing transmission portion 103. The transmission shaft 105 transmits the power from the PTO shaft 19 to the dividing transmission portion 103.
The dividing transmission portion 103 divides the power transmitted from the PTO shaft 19 (the power transmitted from the transmission shaft 105) into two (one and the other) and transmits the divided powers. The dividing transmission portion 103 includes the first transmission gear 106, the second transmission gear 107, one transmission shaft 108, and the other transmission shaft 109.
The other end of the transmission shaft 105 is connected to the center of the first transmission gear 106. The second transmission gear 107 is engaged with the first transmission gear 106. The gears (the first transmission gear 106 and the second transmission gear 107) constituting the dividing transmission portion 103 are both bevel gears. The direction of the rotation axis of the first transmission gear 106 intersects (orthogonally) with the direction of the rotation axis of the second transmission gear 107.
One end side of one transmission shaft 108 and one end side of the other transmission shaft 109 are connected to the second transmission gear 107, respectively. The one transmission shaft 108 and the other transmission shaft 109 extend from the center of the second transmission gear 107 toward opposite sides.
Each of the first transmission portion 101 and the second transmission portion 102 has the speed-shifting portion 110. The speed-shifting portion 110 includes the first speed-shifting portion 111 provided in the first transmission portion 101 and the second speed-shifting portion 112 provided in the second transmission portion 102.
The first transmission portion 101 transmits, to the first rotor 410, the power transmitted from the dividing transmission portion 103 to one (the one transmission shaft 108). The first transmission portion 101 includes the first speed-shifting portion 111, the first output shaft 119, the third transmission gear 120, and the fourth transmission gear 121.
The first speed-shifting portion 111 changes the rotating speed of the first rotor 410 according to the speed shifting of the first motor 231. The first speed-shifting portion 111 includes the drive gear 113 and the planetary gear mechanism 114.
The drive gear 113 is connected to the first motor 231, and rotates in synchronization with the driving of the first motor 231. The planetary gear mechanism 114 includes the sun gear 115, the planetary gear 116, a planetary carrier 117, and an inner gear 118.
The sun gear 115 is engaged with the planetary gear 116. The planetary gear 116 is rotatably supported by the planetary carrier 117, and is configured to rotate (revolve) around the sun gear 115. The planetary carrier 117 rotates in synchronization with the rotating (revolving) of the planetary gear 116. The other end of the one transmission shaft 108 is connected to the planetary carrier 117. In this manner, the planetary gear 116 is connected to the dividing transmission portion 103 through the planetary carrier 117 and the one transmission shaft 108. The inner gear 118 has inner teeth formed on the inner circumferential surface and has external teeth formed on the outer circumferential surface. The inner teeth are engaged with the planetary gear 116. The external teeth are engaged with the drive gear 113.
One end of the first output shaft 119 is connected to the center of the sun gear 115. The other end side of the first output shaft 119 is connected to the third transmission gear 120. The fourth transmission gear 121 is engaged with the third transmission gear 120. The third transmission gear 120 and the fourth transmission gear 121 are both bevel gears. The direction of the rotation axis of the third transmission gear 120 intersects (orthogonally) with the direction of the rotation axis of the fourth transmission gear 121. The center of the fourth transmission gear 121 is connected to the center axis of the first rotor 410. In this manner, the rotating power of the fourth transmission gear 121 is transmitted to the first rotor 410. That is, the rotating power of the sun gear 115 is transmitted to the first rotor 410 through the first output shaft 119, the third transmission gear 120, and the fourth transmission gear 121.
The second transmission portion 102 transmits, to the second rotor 420, the power transmitted from the dividing transmission portion 103 to the other (the other transmission shaft 109). The second transmission portion 102 includes the second speed-shifting portion 112, the second output shaft 122, the fifth transmission gear 123, and the sixth transmission gear 124.
The second speed-shifting portion 112 changes the rotating speed of the second rotor 420 in accordance with the speed-shifting of the second motor 232. The second speed-shifting portion 112 includes the drive gear 125 and the planetary gear mechanism 126.
The drive gear 125 is connected to the second motor 232, and rotates in synchronization with the driving of the second motor 232. The planetary gear mechanism 126 includes the sun gear 127, the planetary gear 128, the planetary carrier 129, and the inner gear 130.
The sun gear 127 is engaged with the planetary gear 128. The planetary gear 128 is rotatably supported by the planetary carrier 129, and is configured to rotate (revolve) around the sun gear 127. The planetary carrier 129 rotates in synchronization with the rotating (revolving) of the planetary gear 128. The other end side of the other transmission shaft 109 is connected to the planetary carrier 129. In this manner, the planetary gear 128 is connected to the dividing transmission portion 103 through the planetary carrier 129 and the other transmission shaft 109. The inner gear 130 has inner teeth formed on the inner circumferential surface and has external teeth formed on the outer circumferential surface. The inner teeth are engaged with the planetary gear 128. The external teeth are engaged with the drive gear 125.
One end of the second output shaft 122 is connected to the center of the sun gear 127. The other end side of the second output shaft 122 is connected to the fifth transmission gear 123. The sixth transmission gear 124 is engaged with the fifth transmission gear 123. The fifth transmission gear 123 and the sixth transmission gear 124 both are bevel gears. The direction of the rotation axis of the fifth transmission gear 123 intersects (orthogonally) with the direction of the rotation axis of the sixth transmission gear 124. The center of the sixth transmission gear 124 is connected to the center axis of the second rotor 420. In this manner, the rotating power of the sixth transmission gear 124 is transmitted to the second rotor 420.
The operation (action) of the first power transmission mechanism 501 will be described below.
The power from the engine 11 is transmitted to the dividing transmission portion 103 through the PTO shaft 19, the connecting portion 104, and the transmission shaft 105.
The dividing transmission portion 103 divides the power transmitted from the transmission shaft 105 to one (the one transmission shaft 108) and the other (the other transmission shaft 109), and transmits the divided power. That is, the dividing transmission portion 103 divides the power from the PTO shaft 19 into two (one and the other), and transmits the divided power.
The power transmitted from the dividing transmission portion 103 to one side (the one transmission shaft 108) is transmitted to the first rotor 410 through the first transmission portion 101. In particular, the planetary carrier 117 is rotated by the power transmitted to the one transmission shaft 108, and the planetary gear 116 and the sun gear 115 are rotated in synchronization with the rotating of the planetary carrier 117. The rotating power of the sun gear 115 is transmitted to the first rotor 410 through the first output shaft 119, the third transmission gear 120, and the fourth transmission gear 121.
The power transmitted from the dividing transmission portion 103 to the other (the other transmission shaft 109) is transmitted to the second rotor 420 through the second transmission portion 102. In particular, the planetary carrier 129 is rotated by the power transmitted to the other transmission shaft 109, and the planetary gear 128 and the sun gear 127 are rotated in synchronization with the rotating of the planetary carrier 129. The rotating power of the sun gear 127 is transmitted to the second rotor 420 through the second output shaft 122, the fifth transmission gear 123, and the sixth transmission gear 124.
Thus, the first rotor 410 and the second rotor 420 can be rotated by the power transmitted from the engine 11 through the PTO shaft 19.
Next, the action of the speed-shifting portion 110 will be described.
First, the action of the first speed-shifting portion 111 will be described.
When the first motor 231 serving as the drive source of the first speed-shifting portion 111 is driven, the power from the first motor 231 is transmitted to the external teeth of the inner gear 118 through the drive gear 113. Thus, when the first motor 231 is driven, the inner gear 118 rotates. The rotating of the inner gear 118 is transmitted to the planetary gear 116 through the inner teeth of the inner gear 118, and the planetary gear 116 rotates. The rotating of the planetary gear 116 is transmitted to the sun gear 115 and then transmitted to the first rotor 410 through the first output shaft 119, the third transmission gear 120, and the fourth transmission gear 121.
As described above, the power from the first motor 231 is transmitted to the first rotor 410 through the first speed-shifting portion 111. Thus, the rotating speed of the first rotor 410 can be changed in accordance with the speed shifting of the first motor 231.
Next, the action of the second speed-shifting portion 112 will be described.
When the second motor 232 serving as the drive source of the second speed-shifting portion 112 is driven, the power from the second motor 232 is transmitted to the external teeth of the inner gear 130 through the drive gear 125. Thus, when the second motor 232 is driven, the inner gear 130 rotates. The rotating of the inner gear 130 is transmitted to the planetary gear 128 through the inner teeth of the inner gear 130, and the planetary gear 128 rotates. The rotating of the planetary gear 128 is transmitted to the sun gear 127, and then transmitted to the second rotor 420 through the second output shaft 122, the fifth transmission gear 123, and the sixth transmission gear 124.
As described above, the power from the second motor 232 is transmitted to the second rotor 420 through the second speed-shifting portion 112. Thus, the rotating speed of the second rotor 420 can be changed in accordance with the speed shifting of the second motor 232.
As described above, the rotating speed of the first rotator 410 can be changed by the first speed-shifting portion 111, and the rotating speed of the second rotator 420 can be changed by the second speed-shifting portion 112. In this manner, the rotating speed of the first rotary body 410 and the rotating speed of the second rotary body 420 can be differentiated as needed.
The power transmission mechanism 50 according to the second embodiment is referred to as a “second power transmission mechanism 502”.
The second power transmission mechanism 502 receives the power from the PTO shaft 19 and the power from the motor 23, and transmits the received power to the first rotor 410 or the second rotor 420.
The motor 23 includes the first motor 231 and the second motor 232. The first motor 231 and the second motor 232 are driven by the electric power supplied from the generator 15. The generator 15 is driven independently from the PTO shaft 19. The first motor 231 and the second motor 232 are driven independently.
The second power transmission mechanism 502 has the planetary gear mechanism 150. The planetary gear mechanism 150 includes the sun gear 151, the planetary gear 152, the planetary carrier 153, and the inner gear 154.
The sun gear 151 is engaged with the planetary gear 152. The planetary gear 152 is rotatably supported by the planetary carrier 153, and is configured to rotate (revolve) around the sun gear 151. The planetary carrier 153 rotates in synchronization with the rotating (revolving) of the planet gear 152. The inner gear 154 is engaged with the planetary gear 152.
Hereinafter, the planetary gear mechanism 150 will be referred to as a “first planetary gear mechanism 150” for the sake of convenience in order to distinguish the planetary gear mechanism 150 from another planetary gear mechanism 172 described later. In addition, the sun gear 151, the planetary gear 152, the planetary carrier 153, and the inner gear 154 are referred to as a first sun gear 151, a first planetary gear 152, a first planetary carrier 153, and a first inner gear 154, respectively.
The second power transmission mechanism 502 has an input transmission portion 140. The input transmission portion 140 transmits the power from the PTO shaft 19 to the first planetary gear mechanism 150. The input transmission portion 140 includes a first gear 141, a second gear 142, and a first transmission shaft 143.
The first gear 141 rotates in synchronization with the driving of the PTO shaft 19. The power from the PTO shaft 19 is transmitted to the first gear 141 through the second shaft 146 described later. The second gear 142 is engaged with the first gear 141, and is configured to rotate in the direction opposite to the first gear 141 as the first gear 141 rotates. The first transmission shaft 143 connects between the second gear 142 and the first planetary carrier 153, and transmits the rotating of the second gear 142 to the first planetary carrier 153. In this manner, the first planetary carrier 153 rotates (revolves) around the first sun gear 151 in synchronization with the rotating of the second gear 142.
The second power transmission mechanism 502 has an output shaft 155.
The output shaft 155 outputs the power from the first planetary gear mechanism 150. The one end side of the output shaft 155 is connected to the center of the first inner gear 154 of the first planetary gear mechanism 150. The other end side of the output shaft 155 is connected to a dividing transmission portion 156 described later. In this manner, the power outputted from the first planetary gear mechanism 150 to the output shaft 155 is transmitted to the dividing transmission portion 156.
The power from the first motor 231 is transmitted to the second power transmission mechanism 502 through the first shaft 145.
One end side of the first shaft 145 is connected to the first motor 231. The other end side of the first shaft 145 is connected to the center of the first sun gear 151 of the first planetary gear mechanism 150. In this manner, the power transmitted from the first motor 231 to the first shaft 145 is inputted to the first planetary gear mechanism 150.
The second shaft 146 transmits the power from the PTO shaft 19 to the second power transmission mechanism 502.
The one end side of the second shaft 146 is connected to the PTO shaft 19 through a connecting portion 147 such as a shaft coupler. In this manner, the power of the second drive source 12 is transmitted to the second shaft 146 through the PTO shaft 19 and the connecting portion 147. The other end side of the second shaft 146 is connected to the first gear 141 of the input transmission portion 140. In this manner, the other end side of the second shaft 146 is connected to the first planetary carrier 153 of the first planetary gear mechanism 150 through the input transmission portion 140. Thus, the power transmitted from the PTO shaft 19 to the second shaft 146 is inputted to the first planetary gear mechanism 150 through the input transmission portion 140.
The second power transmission mechanism 502 has a dividing transmission portion 156.
The dividing transmission portion 156 is configured to transmit the power outputted from the output shaft 155 into two (one and the other). The dividing transmission portion 156 includes a first transmission gear 157, a second transmission gear 158, one transmission shaft 159, and the other transmission shaft 160.
The other end side of the output shaft 155 is connected to the center of the first transmission gear 157. The second transmission gear 158 is engaged with the first transmission gear 157. The gears (the first transmission gear 157 and the second transmission gear 158) constituting the dividing transmission portion 156 are both bevel gears. The direction of the rotation axis of the first transmission gear 157 intersects with the direction of the rotation axis of the second transmission gear 158.
One end side of one transmission shaft 159 and one end side of the other transmission shaft 160 are connected to the second transmission gear 158, respectively. One transmission shaft 159 and the other transmission shaft 160 extend from the center of the second transmission gear 158 toward opposite sides.
In this manner, the power outputted from the output shaft 155 is divided in the dividing transmission portion 156, and transmitted from the second transmission gear 158 to the one transmission shaft 159 (one) and the other transmission shaft 160 (the other).
The second power transmission mechanism 502 has a first power transmission portion 161.
The first power transmission portion 161 transmits, to the first rotor 410, the power transmitted from the dividing transmission portion 156 to one (the one transmission shaft 159). The first power transmission portion 161 includes a speed-shifting portion 170, a transmission shaft 162, a third transmission gear 163, and a fourth transmission gear 164.
The speed-shifting portion 170 changes the rotating speed of the first rotor 410 or the second rotor 420 in accordance with the speed shifting of the second motor 232. The speed-shifting portion 170 includes a planetary gear mechanism (hereinafter referred to as a “second planetary gear mechanism”) 172 and a drive gear 171.
The second planetary gear mechanism 172 includes a second sun gear 173, a second planetary gear 174, a second planetary carrier 175, and a second inner gear 176.
The second sun gear 173 is engaged with the second planetary gear 174. The second sun gear 173 is connected to the dividing transmission portion 156. In particular, the other end side of the one transmission shaft 159 is connected to the center of the second sun gear 173. The second planetary gear 174 is engaged with the second sun gear 173. The second planetary gear 174 is rotatably supported by the second planetary carrier 175, and is configured to rotate (revolve) around the second sun gear 173. The second planetary carrier 175 is configured to rotate in synchronization with the rotating (revolving) of the second planetary gear 174.
The second inner gear 176 has inner teeth formed on the inner circumferential surface and has external teeth formed on the outer circumferential surface. The inner teeth are engaged with the second planetary gear 174. The external teeth are engaged with the drive gear 171 that is rotated by the power from the third drive source 44.
One end side of the transmission shaft 162 is connected to the second planetary carrier 175. The other end side of the transmission shaft 162 is connected to the center of the third transmission gear 163. The fourth transmission gear 164 is engaged with the third transmission gear 163. The direction of the rotation axis of the fourth transmission gear 164 intersects with the direction of the rotation axis of the third transmission gear 163. The center of the fourth transmission gear 164 is connected to the center axis of the first rotor 410. In this manner, the rotating power of the fourth transmission gear 164 is transmitted to the first rotor 410.
The second sun gear 173 is configured to transmit the power to the second rotor 420 through the dividing transmission portion 156. The second planetary gear 174 is configured to transmit the power to the first rotor 410 through the second planetary carrier 175 and the transmission shaft 162.
One end side of the transmission shaft 162 may be connected to the center of the second sun gear 173, the other end side of the transmission shaft 162 may be connected to the center of the third transmission gear 163, the other end side of the one transmission shaft 159 may be connected to the second planetary carrier 175, and one end side of the one transmission shaft 159 may be connected to the second transmission gear 158. In this case, the second planetary gear 174 can transmit the power to the second rotor 420 through the second planetary carrier 175 and the dividing transmission portion 156, and the second sun gear 173 can transmit the power to the first rotor 410 through the transmission shaft 162.
The second power transmission mechanism 502 has a second power transmission portion 177.
The second power transmission portion 177 is configured to transmit, to the second rotor 420. the power transmitted from the dividing transmission portion 156 to the other (the other transmission shaft 160).
The second power transmission portion 177 has a switch portion 178. The switch portion 178 is configured to be switched between a first state in which the power transmitted from the dividing transmission portion 156 to the other (the other transmission shaft 160) is transmitted to the second rotor 420 and a second state in which the power is not transmitted to the second rotor 420. The switch portion 178 is constituted of, for example, a clutch configured to be switched by an operation lever or the like. The switch portion 178 may be constituted of an electric clutch, but preferably may be constituted of a mechanical clutch.
The second power transmission portion 177 includes a fifth transmission gear 179 and a sixth transmission gear 180. The gears (the fifth transmission gear 179 and the sixth transmission gear 180) constituting the second power transmission portion 177 are all bevel gears.
The other end side of the other transmission shaft 160 is connected to the center of the fifth transmission gear 179 through the switch portion 178. When the switch portion 178 is in the first state, the power from the other transmission shaft 160 is transmitted to the fifth transmission gear 179. When the switch portion 178 is in the second state, the power from the other transmission shaft 160 is not transmitted to the fifth transmission gear 179. The sixth transmission gear 180 is engaged with the fifth transmission gear 179. The direction of the rotation axis of the sixth transmission gear 180 intersects with the direction of the rotation axis of the fifth transmission gear 179. The center of the sixth transmission gear 180 is connected to the center axis of the second rotor 420.
When the switch portion 178 is in the first state, the power transmitted from the dividing transmission portion 156 to the other (the other transmission shaft 160) is transmitted to the second rotor 420 through the switch portion 178, the fifth transmission gear 179, and the sixth transmission gear 180. When the switch portion 178 is in the second state, the switch portion 178 blocks the transmission to the fifth transmission gear 179, and thus the power transmitted from the dividing transmission portion 156 to the other (the other transmission shaft 160) is not transmitted to the rotor 420.
Note that the switch portion 178 may be provided in the first power transmission portion 161 instead of being provided in the second power transmission mechanism 20. The speed-shifting portion 170 may be provided in the second power transmission mechanism 20 instead of being provided in the first power transmission portion 161.
In addition, the second power transmission portion 177 preferably includes the switch portion 178, but may be configured not to include the switch portion 178. When the switch portion 178 is not provided, the other end of the other transmission shaft 160 is directly connected to the center of the fifth transmission gear 179.
The operation (action) of the second power transmission mechanism 502 will be described below.
The power from the first motor 231 is inputted to the planetary gear mechanism 150 through the first shaft 145. The power from the engine 11 is inputted to the first planetary gear mechanism 150 through the PTO shaft 19, the connecting portion 147, the second shaft 146, and the input transmission portion 140.
The power inputted to the first planetary gear mechanism 150 is outputted from the output shaft 155 and transmitted to the dividing transmission portion 156. The dividing transmission portion 156 divides the power outputted from the output shaft 155 separately to one (one transmission shaft 159) and the other (the other transmission shaft 160) and transmit the divided power. That is, the dividing transmission portion 156 divides the power from the first motor 231 and the power from the engine 11 separately to one and the other and transmits the divided power.
The power transmitted from the dividing transmission portion 156 to one (the one transmission shaft 159) is transmitted to the first rotor 410 through the first power transmission portion 161. The power transmitted from the dividing transmission portion 156 to the other (the other transmission shaft 160) is transmitted to the second rotor 420 through the second power transmission portion 177 by switching the switch portion 178 to the first state.
Thus, the first rotor 410 and the second rotor 420 can be rotated by the power from the first motor 231. In addition, the first rotor 410 and the second rotor 420 also can be rotated by the power from the engine 11. That is, the first rotor 410 and the second rotor 420 can be rotated using the power of either the first motor 231 or the engine 11. In addition, the first rotor 410 and the second rotor 420 also can be rotated using the power of both the first motor 231 and the engine 11. In addition, since the first motor 231 can be shifted, the rotating speeds of the first rotor 410 and the second rotor 420 can be changed by shifting the first motor 231.
In addition, the speed-shifting portion 170 can make the rotating speed of the first rotor 410 different from the rotating speed of the second rotor 420.
The action of the speed-shifting portion 170 will be described below.
When the second motor 232 is driven, the power from the second motor 232 is transmitted to the external teeth of the second inner gear 176 through the drive gear 171. Thus, when the second motor 232 is driven, the second inner gear 176 rotates. The rotating of the second inner gear 176 is transmitted to the second planetary gear 174 through the inner teeth of the second inner gear 176, and the second planetary gear 174 rotates. The second sun gear 173 rotates in synchronization with the rotating of the second planetary gear 174, and the power of the rotating is transmitted to the first rotor 410 through the transmission shaft 162, the third transmission gear 163, and the fourth transmission gear 164.
As described above, the power from the second motor 232 is transmitted to the first rotor 410 through the speed-shifting portion 170. Thus, the rotating speed of the first rotor 410 can be changed in accordance with the speed shifting of the second motor 232. In this manner, the rotating speed of the first rotor 410 can be differentiated from the rotating speed of the second rotor 420.
In addition, the speed-shifting portion 170 may be provided in the second power transmission portion 177, and thereby the power from the second motor 232 may be transmitted to the speed-shifting portion 170 of the second power transmission portion 177 (the external teeth of the second inner gear 176). When that configuration is employed, the rotating speed of the second rotor 420 can be changed in accordance with the speed shifting of the second motor 232. Also with this configuration, the rotating speed of the first rotor 410 can be differentiated from the rotating speed of the second rotor 420.
The operation of the switch portion 178 will be described below.
By switching the switch portion 178 to the second state, the power transmitted from the dividing transmission portion 156 to the other (the other transmission shaft 160) is not transmitted to the second rotor 420. Thus, under the state where the second drive source 12 is driven, the second rotor 420 can be stopped and only the first rotor 410 can be driven. That is, the second rotor 420 can be stopped without stopping the rotation of the PTO shaft 19.
When the switch portion 178 is not provided, the rotating of the first motor 232 and the PTO shaft 19 has to be stopped, and the second motor 232 has to be driven when it is requested that the second rotor 420 is stopped and only the first rotor 410 is driven. That is, the rotating of the PTO shaft 19 has to be stopped. On the other hand, when the switch portion 178 is provided, it is not necessary to stop the rotating of the PTO shaft 19 as described above.
In addition, when the switch portion 178 is not provided, the first rotor 410 has to be driven by the power of the second motor 232, and thus the output of the second motor 232 has to be increased. On the other hand, when the switch portion 178 is provided, the second motor 232 can be used only for the speed shifting, and thus the output of the second motor 232 can be reduced.
Next, the work management system 100 will be described. The work management system 100 is a system for managing the working executed by the working machine 1 described above.
As shown in
The detector device 70 detects information related to the working device (the spreader device) 3 that is operated by the power from the generator 15. The detector device 70 includes the height detector device 71, the vehicle-speed detector device 72, the wind-speed detector device 73, the posture detector device 74, and the position detector device 75. The height detector device 71, the vehicle-speed detector device 72, the wind-speed detector device 73, the posture detector device 74, and the position detector device 75 are provided in the tractor 2 or the working device 3. The tractor 2 or the working device 3 may be provided with at least one of the height detector device 71, the vehicle-speed detector device 72, the wind-speed detector device 73, the posture detector device 74, and the position detector device 75.
The height detector device 71 is a height sensor configured to detect the height of the rotor (disk) 40 from the ground. As the height sensor, for example, an ultrasonic level sensor, a microwave level sensor, a laser level sensor, or the like can be employed. The height sensor may directly detect the height of the rotor, or may detect the height of a portion other than the rotor (for example, the frame 35, the coupling device 6, a part of the tractor 2, and the like) and then detect the height of the rotor indirectly based on the difference in height between the detected portion and the rotor. Thus, the height detector device 71 is preferably provided in the working device 3, but may be provided in the tractor 2.
The vehicle-speed detector device 72 is a speed sensor configured to detect the traveling speed (the vehicle speed) of the working machine 1. The speed sensor may detect the traveling speed of the tractor 2, or may detect the traveling speed (a moving speed) of the working device 3 pulled by the tractor 2. Thus, the vehicle-speed detector device 72 is preferably provided in the tractor 2, but may be provided in the working device 3. As the speed sensor, for example, a pickup type vehicle speed sensor configured to measure the traveling speed based on the rotating speed of the input shaft of the rear wheel differential device 14 can be employed, but the speed sensor is not limited thereto.
The wind-speed detector device 73 is a wind speed sensor configured to detect the speed (a wind speed) and direction of the wind received by the working device 3. The wind speed sensor may directly detect the speed and direction of the wind received by the working device 3, or may detect the speed and direction of the wind received by the tractor 2 and determine the detected speed and direction as the speed and direction of the working device 3. Thus, the wind-speed detector device 73 is preferably provided in the working device 3, but may be provided in the tractor 2.
The posture detector device 74 is a posture sensor configured to detect the posture of the working device 3. The posture sensor is, for example, an inclination sensor configured to detect the inclination of the working device 3. The inclination sensor detects the inclination of the working device 3 in the vehicle width direction (the difference in height between the left portion and the right portion). The inclination sensor may directly detect the inclination of the working device 3, or may detect the inclination of the tractor 2 to calculate the inclination of the working device 3 based on the inclination of the tractor 2. Thus, the wind-speed detector device 73 is preferably provided in the spreader device 3, but may be provided in the tractor 2.
The position detector device 75 is a positioning device configured to detect the position of the working device 3, and to detect the position of the working device 3 by receiving a satellite signal from a positioning satellite such as the GPS. The positioning device may directly detect the position of the working device 3, or may detect the position of the tractor 2 to calculate the position of the working device 3 based on the position of the tractor 2. Thus, the position detector device 75 is preferably provided in the working device 3, but may be provided in the tractor 2.
The management device 80 is constituted of a computer. The management device 80 may be provided in the tractor 2 or in the working device 3. In addition, the management device 80 may be provided in both the tractor 2 and the working device 3. When the management device 80 is provided in both the tractor 2 and the working device 3, a part of the configuration (the function) of the management device 80 is provided in the tractor 2, the remaining part is provided in the working device 3, and thereby providing a configuration to transmit and receive information to and from each other.
The management device 80 includes the information obtaining portion 81, the work management portion 82, and the controller portion 83. The information obtaining portion 81, the work management portion 82, and the controller portion 83 are constituted of an electronic/electrical component (a CPU, a memory, or the like), a computer program, or the like which is provided in the management device 80.
The information obtaining portion 81 obtains the operation information at the time of operation of the working device (the spreader device) 3 activated by power from the generator 15. The operation information includes, for example, the height information related to the height of the working device 3, the speed information related to the speed of the working machine 1, the posture information related to the posture of the working device 3, the position information related to the position of the working device 3, and the like. In addition, the information obtaining portion 81 can also obtain the wind speed information related to the speed (wind speed) and direction of the wind received by the working device 3. The operation information and the wind speed information (hereinafter collectively referred to as “operation information and the like”) are detected by the detector device 70, and then is transmitted to the management device 80 via the bus. The information obtaining portion 81 of the management device 80 obtains the operation information and the like outputted from the detector device 70.
The information obtaining portion 81 includes the height information obtaining portion 811, the vehicle-speed information obtaining portion 812, the wind-speed information obtaining portion 813, the posture information obtaining portion 814, and the position information obtaining portion 815. The height information obtaining portion 811 obtains the height information detected by the height detector device 71. The vehicle-speed information obtaining portion 812 obtains the vehicle speed information detected by the vehicle-speed detector device 72. The wind-speed information obtaining portion 813 obtains the wind speed information detected by the wind-speed detector device 73. The posture information obtaining portion 814 obtains the posture information detected by the posture detector device 74. The position information obtaining portion 815 obtains the position information detected by the position detector device 75.
The work management portion 82 manages the working of the working device 3 based on the operation information obtained by the information obtaining portion 81. In particular, the work management portion 82 displays the operation information obtained by the information obtaining portion 81 on the display device 90. The display device 90 is constituted of a liquid crystal display or the like. For example, the display device 90 is provided in front of the operator seat 7 of the tractor 2, but may be provided in another position of the tractor 2 or may be provided in the working device 3. In addition, the display device 90 and the work management portion 82 may be integrated or may be separated. The operation information displayed on the display device 90 may be all of or a part of the operation information described above. In addition to the operation information and the like, information on the agricultural field in which the working machine 1 performs the working can be displayed on the display device 90. For example, the controller portion 83 is configured to display an image monitoring which position the working machine 1 is traveling in the farm field on the basis of the map information (information indicating the position of the farm field, the boundary line, and the like) stored in the memory of the management device 80 in advance on the display device 90 in a method such as displaying the working machine 1 on a map of the farm field.
The controller portion 83 controls the driving of the working device 3 based on the operation information obtained by the information obtaining portion 81. In particular, the controller portion 83 controls the rotating speed of the rotor (the disk) 40 based on the operation information obtained by the information obtaining portion 81. In more detail, the controller portion 83 controls the rotating speed of the rotor 40 based on at least one or more pieces of information among the operation information and the like (the height information, the vehicle speed information, the wind speed information, the posture information, the position information) which is obtained by the information obtaining portion. When the working device (the spreader device) 3 includes a plurality of rotors 40, the controller portion 83 may control the rotating speeds of the plurality of rotors 40 individually, or may control the rotating speeds of the plurality of rotors 40 in synchronization with each other. When individually controlling the rotating speeds of the plurality of rotors 40, the rotating speeds of the plurality of rotors 40 can be made different from each other, or the rotating speeds of the plurality of rotors 40 can all be the same.
The rotating speed of the rotor 40 can be controlled by controlling the rotating speed of at least one of the motor 23 and the PTO shaft 19. The controller portion 83 is configured to transmit a control signal to the inverter 22 to control the rotating speed of the motor 23. In addition, the controller portion 83 is configured to transmit a control signal to the PTO speed-changer portion 20 to shift the PTO shaft 19, thereby controlling the rotating speed of the rotor 40. That is, the controller portion 83 is capable of shifting the speed of the motor 23 to control the rotating speed of the rotor 40, and is also capable of shifting the speed of the PTO shaft 19 to control the rotating speed of the rotor 40. In addition, the controller portion 83 is also capable of performing the control to switch the PTO shaft 19 between the rotating and the stopped by switching the PTO clutch 15 between the connected state and the disconnected state.
Hereinafter, the control of the rotating speed of the rotor 40 by the controller portion 83 will be further described.
When the controller portion 83 controls the rotating speed of the rotor 40 based on the height information, the controller portion 83 controls the rotating speed of the rotor 40 so as to increase as the height of the rotor 40 from the ground decreases, for example. In this manner, it is prevented that the spreading distance of a spread substance decreases even when the height of the rotor 40 becomes low. That is, even when the height of the rotor 40 changes, the spreading distance of the spread substance can be made substantially constant.
When the controller portion 83 controls the rotating speed of the rotor 40 based on the vehicle speed information, for example, the controller portion 83 performs the control so as to increase the rotating speed of the rotor 40 as the vehicle speed increases. In this manner, when the speed of the tractor 2 is increased, it is possible to prevent the amount of spread substance per unit area from decreasing. That is, even when the speed of the tractor 2 changes, the amount of spread substance per unit area can be made substantially constant.
When the controller portion 83 controls the rotating speed of the rotor 40 based on the wind speed information, the controller portion 83 performs the control, for example, so as to increase the rotating speed of the rotor 40 as the speed of the winds in the direction opposite to the spreading direction of the rotor 40 increases. In addition, it is possible to control the rotating speed of the rotor 40 to be reduced as the speed of the winds in the same direction as the spreading direction of the rotor 40 increases. In this manner, even when the direction and speed of the wind change, the spreading distance of the spread substance can be made substantially constant.
When the controller portion 83 controls the rotating speed of the rotor 40 based on the posture information, the controller portion 83 performs the control, for example, so as to increase the rotating speed of the rotor (the first rotor 410) arranged to the right to be higher than the rotating speed of the rotor (the second rotor 420) arranged to the left when the working device 3 is tilted to the right (when the right is lowered), and so as to increase the rotating speed of the rotor (the second rotor 420) arranged to the left to be higher than the rotating speed of the rotor (the first rotor 410) arranged to the right when the working device 3 is tilted to the left (when the left is lowered). That is, it is possible to control the rotating speeds of the rotors on the lower side to be higher than the rotating speed of the rotor on the higher side. In this manner, even when the posture of the working device 3 changes, the spreading distance of the spread substance can be made substantially constant.
When the controller portion 83 controls the rotating speed of the rotor 40 based on the position information, for example, when the current position where the tractor 2 is traveling is near the boundary line of the agricultural field, the controller portion 83 controls the rotating speed of the rotor 40 to be decreased or to be zero (stop). In addition, when there are a plurality of rotors 40, the controller portion 83 controls the rotating speed of the rotor on the side close to the boundary line of the agricultural field to be reduced or to be set to zero (stopped). In this manner, it is possible to avoid the spreading of the spread substance beyond the boundary line. The boundary line is, for example, a line indicating a field edge (a boundary line with a road, a boundary line with a building, a boundary line with other person's field), a boundary line between different crops, or the like.
As shown in
The height adjusting mechanism 91 includes the lift cylinder 63 of the coupling device 6 and includes an electromagnetic control valve connected to the lift cylinder 63. When the electromagnetic control valve connected to the lift cylinder 63 receives a control signal from the controller portion 83, the electromagnetic control valve stretches and shortens the rod of the first lift cylinder 63L and the rod of the second shift cylinder 63R. In this manner, since the working device 3 connected to the coupling device 6 is moved upward and downward, the height of the rotor 40 can be adjusted.
In particular, the height adjuster mechanism 91 adjusts so that the height of the rotor 40 is always constant from the ground. For example, the controller portion 83 calculates the difference between the height detected by the height detector device 71 and the target height stored in advance in the memory of the management device 80, and drives the lift cylinder 63 so that the difference approaches to zero, thereby adjusting the height of the rotor 40. By adjusting the height of the rotor 40 from the ground by the height adjusting mechanism 91 so that the height of the rotor 40 is always constant, the spreading distance of the spread substance by the rotor 40 can be made substantially constant. In this manner, the variation in the spreading amount in the agricultural field can be suppressed.
The posture adjuster mechanism 92 includes a lift cylinder 63 of the coupling device 6 and includes an electromagnetic control valve connected to the lift cylinder 63. When receiving the control signal from the controller portion 83, the electromagnetic control valve connected to the lift cylinder 63 extends or shortens the rod of the first lift cylinder 63L or the second lift cylinder 63R. In this manner, the inclination of the working device 3 connected to the coupling device 5 in the vehicle width direction (the difference between the height of the left portion and the height of the right portion of the working device 3) changes, so that the posture of the working device 3 can be adjusted.
In particular, the posture adjustment mechanism 92 adjusts so that the inclination of the working device 3 (the inclination with respect to the horizontal plane) becomes small. The controller portion 83 drives the first lift cylinder 63L or the second lift cylinder 63R so that the inclination (the difference in height between the left portion and the right portion) of the working device 3 detected by the posture detector device 74 approaches to zero, thereby adjusting the posture of the working device 3. When the posture adjustment mechanism 92 performs the adjustment so that the inclination of the working device 3 (the inclination with respect to the horizontal plane) is reduced, the spreading distance of the spread substance due to the rotating of the rotor 40 can be made substantially constant. In this manner, the variation in the spreading amount in an agricultural field can be suppressed.
The work management method can be executed by the work management system 100 described above.
The work management method includes: an information obtaining step for obtaining the operation information representing the operation of the working device 3 that is activated by the power from the generator 15; a work management step for managing working of the working device 3 based on the operation information obtained by the information obtaining portion 81; and a control step for controlling the working device 3 based on the operation information obtained by the information obtaining portion 81.
In the information obtaining step, the wind speed information may be obtained by the information obtaining portion 81 in addition to the operation information. In this case, in the control step, the working device 3 is capable of being controlled based on the wind speed information obtained by the information obtaining portion 81.
The information obtaining step is executed by the information obtaining portion 81. The work management step is executed by the work management portion 82. The control step is executed by the controller portion 83. Since the information obtaining method by the information obtaining portion 81, the work management method by the work management portion 82, and the control method by the controller portion 83 are as described above, the description thereof will be omitted.
According to this work management method, it is possible to manage the working of the working machine 1 provided with the generator 15 that is configured to transmit the power to the working device 3 and to control the working device 3.
In the above description, the embodiment of the present invention has been explained. However, all the features of the embodiment disclosed in this application should be considered just as examples, and the embodiment does not restrict the present invention accordingly. A scope of the present invention is shown not in the above-described embodiment but in claims, and is intended to include all modifications within and equivalent to a scope of the claims.
Number | Date | Country | Kind |
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2017-126724 | Jun 2017 | JP | national |
2017-126725 | Jun 2017 | JP | national |
2017-126726 | Jun 2017 | JP | national |
The present application is a continuation application of International Application No. PCT/JP2018/019385, filed May 18, 2018, which claims priority to Japanese Patent Application No. 2017/126724, filed Jun. 28, 2017, to Japanese Patent Application No. 2017/126725, filed Jun. 28, 2017, and to Japanese Patent Application No. 2017/126726, filed Jun. 28, 2017. The contents of these applications are incorporated herein by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/JP2018/019385 | May 2018 | US |
Child | 16728039 | US |