This invention relates in general to well bore completion and, in particular, to a novel work string and a method of completing long lateral well bores.
When a well is drilled, production casing is set so that the well is properly cemented and the production zones do not have communication. The production zone is logged and then perforated so that flow of oil or gas can be drained from the oil or gas bearing zone into a production casing of the well. Traditionally, hydrocarbon wells were drilled vertically down to and through one or more production zone(s). Over the last decade horizontal drilling techniques have evolved. Wells are now drilled vertically to a point just above the production zone and then curved so that the well bore enters the production zone at an angle and continues laterally within the production zone for more in-zone exposure to the formation. Some production zones are up to 300 feet (91.5 meters) thick and with horizontal drilling techniques casing can be run up to 10.000 ft. (3 kilometers) into the production zone, thus providing significantly more drainage area into the production casing. Horizontal drilling also enables the drilling of multiple horizontal bores in different directions from a pad of 2 or more wells. This speeds up drilling and uses less footprint to drain the production zone(s). It also permits drilling under lakes, cities and property that would create hardship for land owners if drilling had to be performed in the traditional manner.
Conventional tubing has been successfully used for years as a work string for completing vertical and horizontal bores. Those skilled in the art understand that work strings are used to perform many completion functions including setting packers or plugs 24 at predetermined intervals for the purpose of fracture treating the production zone 14. Chemical treatments 26, such as acids or other production aids may also be injected into the well using a tubing work string. As described above, when well bores with long laterals are drilled there is generally considerable deviation in the lateral bore due to remote steering of the drill motor. Since the work string has to wind through those deviations for completion purposes, more torque is required to turn the string to perform many desired completion functions. As a result, attempts to complete lateral bores that exceed 5,000 feet (1.5 kilometers) using tubing work strings is fraught with problems because the tubing buckles or shears. Such problems cause delays and increase well completion expense.
There therefore exists a need for a novel work string and a method of completing long lateral well bores.
It is therefore an object of the invention to provide a novel work string and a method of completing long lateral well bores.
The invention therefore provides a work string used to complete a well bore having a long lateral bore, comprising: a first drill pipe string having a nominal outer diameter of 2.375 inches and a minimum makeup torque of 5,000 foot-pounds for use in a curved and horizontal section of the well bore; a second drill pipe string for use in at least a portion of a vertical section of the well bore, the second drill pipe string having nominal outer diameter of 2.875 inches and including at least one joint of heavy-weight drill pipe having a minimum adjusted weight of 13 pounds per foot; the second drill pipe string having a minimum makeup torque of 7,500 foot-pounds; and a cross-over sub for connecting the first drill pipe string to the second drill pipe string.
The invention further provides a work string used to complete a well bore having a long lateral bore, comprising: a first drill pipe string having a nominal outer diameter of 2.375 inches and a minimum makeup torque of 5,000 foot-pounds for use in a curved and horizontal section of the well bore; a second drill pipe string for use in at least a portion of a vertical section of the well bore, the second drill pipe string having nominal outer diameter of 2.875 inches and including at least one joint of heavy-weight drill pipe having a minimum adjusted weight of 13 pounds per foot; the second drill pipe string having a minimum makeup torque of 7,500 foot-pounds; and a cross-over sub for connecting the first drill pipe string to the second drill pipe string.
The invention yet further provides a method of completing a cased well bore with a curved section and a long lateral bore, comprising: running a work string of high torque drill pipe joints into the well until a length of the work string of high torque drill pipe joints equals at least a combined length of the curved section plus a length of the long lateral bore, the string of high torque drill pipe joints having a maximum nominal outer diameter of 2.375 inches, a maximum adjusted weight of 7.7 pounds per foot, and a minimum makeup torque of 5,000 foot-pounds; connecting a cross-over sub to the string of high torque drill pipe; adding larger diameter high torque drill pipe joints to the work string until the work string resists further movement into the long lateral well bore, the larger diameter high torque drill pipe joints having a maximum nominal outer diameter of 2.875 inches, a maximum adjusted weight of 12 pounds per foot, and a minimum makeup torque of 7,500 foot-pounds; and adding at least one of a heavy-weight drill pipe joint and a drill collar to the work string until the work string is pushed to an end of the lateral bore, the heavy-weight drill pipe joints having a maximum nominal outer diameter of 2.875 inches and a minimum adjusted weight of 13 pounds per foot, and the drill collar joints having a same connection diameter as a connection diameter of the larger diameter drill pipe joints and a minimum adjusted weight of 23 pounds per foot.
Having thus generally described the nature of the invention, reference will now be made to the accompanying drawings, in which:
The invention provides a work string used to complete a long lateral well bore and a method of completing long lateral well bores using a slim hole drill pipe work string. The work string includes at least a drill pipe string with a nominal outer diameter of 2.375 inches and a minimum makeup torque of 5,000 foot-pounds for use in a curved and lateral section of the well bore. A second larger diameter drill pipe string is used in a vertical section of the well bore. The second larger diameter drill pipe joints having a nominal outer diameter of 2.875 inches and a minimum makeup torque of 7,500 foot-pounds. Heavy weight drill pipe joints are added to the second drill pipe string as required to push the work string into the well bore. The heavy weight drill pipe joints have a minimum adjusted weight of 13 pounds per foot and a minimum makeup torque of 7,500 foot-pounds. Drill core joints may also be added to the second larger diameter drill pipe string for additional weight for pushing the work string through the horizontal bore, the drill core joints having a minimum adjusted weight of 23 pounds per foot and a minimum makeup torque of 7,500 foot-pounds. A cross-over sub connects the first drill pipe string to the second larger diameter drill pipe string.
Although the drill pipes 32a and 32b have been described with reference to the tool joint connection described in United States published patent application 2011/0012347A1, it should be noted that any known high torque, double shouldered drill pipe thread can be used for the same purpose.
The characteristics of the first embodiment 32a and second embodiment 32b of the drill pipe used for work strings in accordance with invention are set out in the table below. All characteristics are for new 95% RBW (remaining body wall) pipe.
Weight properties of the HDWP 80 and the DC 90 are detailed in the table below:
It should be noted that any one of many configurations of drill bit can be mounted to the end of the work string 200, because the work string 200 has the torsion strength required to drill in longer laterals even when deviation in a long lateral induces considerable rotational drag. Since the work string 200 does not require a mud motor for drilling, an operator can perform several functions without tripping the work string 200. Complete wellbore cleanout may be achieved and the well acidized or treated with other chemicals before the work string 200 is pulled from the well.
It should be further noted that the work string 200 can be used to perform any downhole job including: snubbing; cementing; casing repairs; drilling or milling out anything dropped or stuck in a well such as plugs, packers, sliding sleeves or nipples; acidizing; spotting chemicals; abrasive jetting; setting sleeves; removing sleeves and clean outs; opening or closing sliding sleeves; tubing conveyed perforating; side tracking a new lateral by cutting casing and drilling the new lateral; extension of existing lateral bores; well depth extension; under-balanced completions; under-balanced drilling; casing repair, such as setting liners; and, fishing are just some of the uses an operator may consider for the use of the work string 200. A large selection of fishing tools can be connected to the work string 200, such as grapples and over-shots, so that items stuck or dropped into the well bore can be retrieved using the very high torsion and tensile strength of the work string 200 to pull the stuck equipment free and to bring the stuck equipment to surface. The extra tensile and torsion strength of the work string 200 permits an operator to use hydraulic assisted pulling devices at surface or jars down hole to loosen stuck equipment.
The invention has been described with specific reference to a specific type of slim hole drill pipe by way of example only. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
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Entry |
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Workstring International “Specification Sheet 2 7/8″ P-110, 8.70 LBS/FT, PH6/TS6 Tubing”, Apr. 18, 2011; US. |
Workstring International “Specification Sheet 2 3/8″ AC95, 7.70 LBS/FT, PH6 Tubing”, Apr. 18, 2011; US. |