The invention relates generally to an improved multi-functional work stand.
Surface coatings such as paints, varnishes, sealants, and lubricants are commonly applied to objects via spray, brush or roller devices. Often, such coatings require significant drying times, and it is generally desirable to minimize contamination of a work surface or surrounding objects by unintended contact with such coatings. Wet surface coatings may also cause unintended and undesirable adhesion of an object to a work surface or other items, which may damage the work surface, the object, and/or the coating.
Additionally, access to all of the various surfaces of the object, during application of the surface coating, may pose a challenge. For example if an object to be coated is placed on a flat work surface, the lower edges and bottom side(s) of the object may be relatively inaccessible for application. In practice, this often means that such coatings must be applied in two phases, with the second occurring only after the first surfaces have dried and the object can be rotated for application to the other surfaces. This is generally an inefficient practice.
Tabletop support stand systems have been developed to support an object during application of a surface coating. Generally, it is desirable that such systems provide a high degree of stability, with a minimal degree of contact with the object surface, so as not to interfere with the application process, as well as to permit shortened drying times via air circulation around the drying surfaces.
One such system is the Painter's Pyramid® by K&M of VA, Inc. As shown in prior art
Another example of a small work surface stand is the Bench Cookie® and attachable cones and bridges by Rockier®. As shown in prior art
The prior art work stand devices described herein typically require that the supported object generally have a contact surface that is significantly greater than the diameter of the stand, as the object must span multiple stands since such stands are not individually configured to support an object. Accordingly, there exists a need for an inexpensive work stand capable of individually supporting a variety of objects and providing an increased stability, whether used alone or in multiples, and capable of supporting an object with minimal contact.
In one aspect, the invention relates to a work support system that is configured at a lower end to rest upon a work surface, and at an upper end to provide a predetermined support system for supporting objects during application of a surface coating or other project.
The work support system may be configured to be reversibly fastened to a work surface, and to support various types, configurations, quantities, and masses of objects. It will generally be configured with a plurality of supports, ridges and apices, for providing a desired contact surface with an object.
The work support system may be configured with multiple configurations of supports on different sides.
The work support system may be packaged as a component of a kit, in conjunction with a can, one or more weighted and/or rotating bases, and one or more combination cap and work support components.
The work support system may be manufactured in a single or multi-shot mold, as well as in a multi-cavity mold to produce multiple products simultaneously. Multiple materials may be used in each mold.
Other aspects and advantages will be apparent from the following description and the appended claims.
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In various embodiments, supports 302 may vary in width and cross-section as they extend away from the support surface 304. In various embodiments, the supports 302 may also be configured to mate with similar or dissimilar supports on a second work stand 300, such that a plurality of such work stands 300 may be securely stacked to achieve a desired height.
In various embodiments, supports 302 are generally spaced substantially equidistantly upon the support surface 304 to provide for an improved balance to a supported object. In one embodiment, the supports 302 will typically be disposed along or near a periphery of the support surface 304. One or more central supports 302 may also be included along with peripheral supports 302.
As will be later shown and described, supports 302 may be molded in place or may be operatively connected via e.g., a reversible mating connection with the work stand body 306. The former advantageously provides a more cost-effective manufacturing option and more stable work stand configuration, while the latter advantageously provides a user-customizable work stand configuration to balance a variety of object shapes and sizes, and is capable of more compact storage.
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Flat apices will advantageously provide a greater contact with a supported object for a more stable support configuration. A greater surface area in contact with an object generally helps to balance the object on the work stand 400. Rounded apices will advantageously provide a compromise between flat and pointed apices having a generally reduced contact area while providing a desired stability to a supported object.
In one embodiment, supports 402 may be interchangeable such that an end user can easily replace one configuration with another depending on the desired application. Any method of operatively connecting the support 402 to the support surface 404 may be utilized. Generally the number and configuration of supports 402 will be selected to reliably balance an object above the work stand 400 while minimizing contact surface to provide for sufficient access for assembly or application of a surface coating as well as maximal airflow for the drying thereof.
As will be later shown and described, in one embodiment, the support surface 404 will include a number of cavities at predetermined locations for the insertion of a base portion of a support 402, advantageously providing a customizable configuration. Such a configuration also advantageously provides the capability to remove all supports 402 to provide for efficient storage of the work stand bodies in a stacked configuration.
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One advantage of the sidewall openings 514 is the capability to link multiple stands 500 atop a work surface in a desired configuration by using extension rods to link multiple stands 500. To this end, sidewall openings 514 may be provided at different compass points along the sidewall 516 of the work stand 500, to permit various layouts when multiple work stands are linked.
Extension rods may be specially configured, or may include common longitudinal items found in a work environment such as dowels, and other lumber, pipe, etc. The shape of the sidewall openings 514 may be selected to provide additional advantages such as stabilizing the work stand 500 on the work platform when an extension rod is disposed therein.
In one embodiment, sidewall openings 514 will be disposed at differing heights for differing spacings. For example 90-degree compass spacing of a first set of sidewall openings 514 at a first height, and 120-degree compass spacing of a second set of sidewall openings 514 at a second height. Such configurations advantageously provide the capability to link multiple work stands 500 in various spaced configurations upon a work surface.
The use of extension rods and the like to operatively connect multiple work stands 500 in a desired configuration via the sidewall openings 514, advantageously provides the capability to support objects far larger than the work stands 500 and to also create, e.g., a framework for supporting objects placed upon the extension rods themselves. Such flexibility may be particularly useful for drying applications where it may be desirable to support an object above a drop cloth or disposable material during the drying (or application) of a surface coating, without contaminating the work stand 500.
Extensions rods disposed at a uniform height between work stands will advantageously provide a stable and balanced platform for the placement of objects. Alternatively extension rods disposed at varying heights between work stands may advantageously provide a desired degree of tilt to an object placed thereupon for the increased drainage of excess surface coatings, etc. Additionally, drop cloths and the like may be disposed on the work surface beneath the extension rods to protect the work surface from waste products and overspray.
Additionally, sidewall openings 514 may form a passage through the body 506 of the work stands 500 that may be utilized to raise and move multiple work stands as a set, to maintain a desired support of an object placed thereupon during transport, or to relocate a desired configuration of work stands without the need for disassembly and reassembly.
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Additionally, in combination with interchangeable supports, works stands may be configured with multiple sets of supports per stand, each set selected to support a predetermined object, thus advantageously providing for support of multiple objects per work stand. Such configurations may be particularly advantageous when using the work stands to support objects that will be fastened together in a particular configuration via adhesives and the like, or to apply surface coatings uniformly upon multiple objects supported by the work stand(s).
Interchangeable supports may be packaged as a kit, along with or separate from a work stand body. Various kits may be configured to balance and support predetermined object configurations. For example, for spherical objects, supports having rounded or curved apices may be desirable and for planar objects, a kit of supports having flat or planar apices may be desirable.
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In two-sided configurations having cavities 712 at similar locations on both an upper support surface and a lower support surface, the upper and lower cavities may be connected via the passage 713 to permit the passage of a fastener through both opposing cavities 712 while retaining the head of such a fastener within the upper cavity 712. The passage 713 need not match the cavity 712 in cross-sectional configuration, and will preferably be circular.
Cavities 712 may have a circular cross section, to advantageously permit the rotation of a support that is secured therein. This is particularly useful for asymmetric supports that may be rotated to form a desired supporting configuration such as a cradle between two supports.
Alternatively, cavities 712 may have elliptical, square, rectangular or other configurations to advantageously secure a support in a predetermined orientation. Such may be advantageous when it is desired to maintain an asymmetric support in a predetermined orientation.
Embodiments of the work stand 700 may include flat or ridged support surfaces 704 having cavities 712 disposed therein and configured to utilize common dimensions of common objects such as dowels, golf tees, etc. as supports. Such configurations advantageously permit user customization of the work stand 700 to adjust for object support at differing heights and with differing configurations of objects.
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In one embodiment different sizes or configurations of cavities 812 may be disposed in opposite (i.e., top and bottom) support surfaces 804 of the work stand 800 to permit use with different diameters of supports 802 depending on the side in use. The cavities 812 may be connected by a channel 813 disposed within the center of the work stand body 806, to permit the placement of fasteners from either side, while still limiting the penetration of the support 802.
Placement of cavities 812 in both top and bottom support surfaces 804 of the work stand 800 permits use of supports 802 on both sides at the same time, advantageously providing the capability to use a first set of supports 802 as legs to support the work stand 800 above a work surface and also customize the supportive configuration of the work stand 800 to support an object.
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In one embodiment, a plurality of sides, and possibly all sides, may be configured with a different combination and/or configuration of integrated supports and/or cavities. Such a configuration would advantageously provide numerous options for supporting various shapes and sizes of objects in a balanced manner by simply rotating the stand body to position the desired supports in a desired configuration. Similarly, interchangeable supports may comprise any size, shape and composition to provide an increased flexibility in configuring the work stand. Typically, however, it may be advantageous to ensure that the base portions of the interchangeable supports have sufficient commonality to operatively connect to predetermined cavity configurations.
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Similarly, when utilized with expensive base elements such as those formed of more expensive materials, containing fillers or additional elements, embodiments of the work stand advantageously provide a less expensive alternative than the purchase of numerous bases having desired configurations by allowing the use of a single base with multiple configurations of work stands to provide multiple configurations of support options.
Embodiments configured to be utilized with separate bases may be configured to connect to such bases in any manner known in the art. This may include stretching over a portion of the base to form a secure frictional mating relationship, threading or similar fastening configurations, the use of separate fasteners to connect to the base, adhesion, and the like.
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The combination of multiple cavities 2312 with various configurations of supports 2302 advantageously provides a high degree of modularity and customization to the work stand 2300 to provide an end user with the ability to support a wide range of objects with a desired degree of contact.
Embodiments of the work stand may comprise any material or combinations thereof known in the art. These may typically include, but are not limited to, wood, various plastics, metals, and elastomers. In one embodiment, the work stand may be formed of plastic in combination with an elastomeric material disposed at a lower end to advantageously provide a greater stability to the work stand, as well as some shock-absorbing characteristics. Such multi-material configurations may be manufactured via dual-shot/multi-shot molds. Additionally, multi-cavity molds may be utilized to produce multiple work stands in parallel, thereby increasing volume of production and decreasing production times.
Other elastomeric surfaces may be added to various locations of the work stand, including the apices, to e.g., increase stability, decrease slippage of a supported object, and improve gripping surfaces for a user. Wall thickness of an work stand, or various components thereof, may vary and may be selected based upon a desired durability, cost, use, and/or capacity. Embodiments of the work stand, particularly those configured to nest, may be manufactured without any negative draft angles to advantageously facilitate removal from the mold.
Embodiments of the work stand may also be constructed of multiple, separately formed components. For example, a plastic body may be operatively connected to an elastomeric base and/or elastomeric elements may be operatively connected to apices at predetermined locations on the plastic body. In one embodiment, holes or slots may be formed in the apices, to operatively connect tips configured to have a desired contact characteristic with an object. For example the tips may be elastomeric, pointed, round, textured, and/or replaceable or interchangeable. Alternatively, nails, rods, or other elongated objects may be positioned in holes disposed in the apices, to facilitate a minimal contact area and increased accessibility to a supported object.
In one embodiment, an outer surface of the work stand will be configured to reversibly connect to an inner surface of a second work stand, to advantageously provide a reversible locking configuration of multiple work stands, permitting a stack of work stands to be used and moved as a unit. This can be accomplished by utilizing connection elements configured to also connect to a can, or by means of an independent set of connection elements. Such connection elements may be frictional, threaded, or of any other type known in the art. In one embodiment, segments of the work stand may be individually configured to nest at least partially within other segments, in a stable manner.
In one embodiment, an upper section of the work stand may be configured to operatively connect to a lower section of a can, thereby advantageously permitting cans to be stacked upon one another, in a stable manner. Embodiments of the work stand may be included in place of, or in addition to, traditional caps/lids. For example, an work stand may be configured to seal a container, or may be operatively connected to a container having an existing cap/lid that provides a seal. In one embodiment, a lid of a container may be configured to operatively connect to an work stand, advantageously providing a base for the work stand.
While the work stand may be configured with any number of ridges and apices, 3-5 such support elements may advantageously provide a desired combination of single-unit functionality in combination with minimal contact surfaces (reduced obstruction). It may also be advantageous to ensure that all work stands from a particular source have similar or identical characteristics, to ensure interoperability, including uniform height of apices and/or ridge configurations, and inter-connectible connection elements.
While the work stand may have any dimensions suited for its intended use, a configuration wherein the height of the work stand is substantially less than its width may advantageously provide an increased stability for the work stand's supportive functions. In one embodiment, such a substantially greater width shall mean that the width is at least twice the height, as measured at the widest and highest points, respectively. In one embodiment, such width will be at least three times the height.
In one embodiment, the work stand may comprise one or more cavities disposed on a lower side thereof, such that they are substantially enclosed between an work stand and an operatively connected can or work surface. Such cavities may be configured to contain sponges or other devices for applying a surface coating, and may be circular, or configured to maximize the useable space under one or more segments of an work stand. Such cavities may include supportive sidewalls for providing structural rigidity to the work stand when connected to a can or work surface.
As used herein, the term “apex” (plural “apices”) shall mean a high point relative to surrounding structure. While the highest point(s) of a work stand will generally be apices, additional apices may be formed at a secondary height, so long as they are the highest points relative to immediately surrounding structure. For example, a first ridge may terminate at a first pair of apices at either end, while a second ridge may terminate at a second pair of apices at either end, and the first and second pairs of apices may have differing heights. Other meanings of the term within the spirit of the invention may also apply.
As used herein, the term “radial” as applied to a ridge, has a preferred meaning of extending along at least a portion of an imaginary line extending from the center of the work stand toward a point on the periphery of the work stand. A radial ridge may have a length greater than that of the radius of the work stand. An “extended radial ridge” as used herein means that such a ridge is disposed such that it extends from a first half of the work stand, across the center and into a second half of the work stand. As used herein, the term “peripheral” as applied to a ridge, has a preferred meaning of being generally aligned in a direction that corresponds to an peripheral border of the work stand. Any combination of radial and/or peripheral ridges may be utilized with various embodiment of the work stand.
As used herein, the term “substantially equidistant” has a preferred meaning of having less than 20% variation in distance, and more preferably less than 10% variation in distance. The terms “lower section” and “upper section” are terms of convenience utilized herein to identify functional regions of the work stand. Generally, the lower section will include elements for connecting and/or resting upon a work surface, while the upper section will include elements for supporting an object.
As used herein, the term “central region” as applied to the work stand, has a preferred meaning of within an area bordered on its outer periphery by an imaginary line bisecting the radius of the work stand. As used herein, the term “peripheral region” as applied to the work stand, has a preferred meaning of outside an area bordered on its inner periphery by an imaginary line bisecting the radius of the work stand. The terms “proximal” and “distal,” respectively, may be used to generally identify areas within such regions, and relative to the center of the work stand, with “proximal” being nearer the center, and “distal” being further from the center. Other meanings of these terms which do not conflict with the spirit of the invention may also apply.
The terms “circumference,” “diameter,” “radius,” and variations thereof, as used in this application, may encompass non-circular applications corresponding to the concepts of a perimeter, or length, of non-circular elements, when such is clearly indicated by accompanying descriptive language. The scope of these terms may be further defined by exemplary reference elements in the drawings.
The terms “comprising,” “including,” and “having,” as used in the claims and specification herein, indicate an open group that includes other elements or features not specified. The terms “a,” “an” and the singular forms of words include the plural form of the same words, and the terms mean that one or more of something is provided. The terms “at least one” and “one or more” are used interchangeably.
The term “one” or “single” shall be used to indicate that one and only one of something is intended. Similarly, other specific integer values, such as “two,” are used when a specific number of things is intended. The terms “preferably,” “preferred,” “prefer,” “optionally,” “may,” and similar terms are used to indicate that an item, condition or step being referred to is an optional (not required) feature of an embodiment.
As used herein, the terms “cavity” and “chamber” are synonymous and used to describe a hollow space, typically open or openable on at least one end or side.
Many novel features disclosed herein may be utilized with caps and lids for containers such as spray cans. While generally disclosed as having a circular base, embodiments of the invention may include a square base or any other shape known in the art. Work stands may have an overall cylindrical, oval, rectangular, square or other shape, (generally selected to conform to a predetermined configuration of an object to be supported, or type of tasks to be performed) and such may vary among different sections of an work stand. Embodiments of the work stand may also include an upper section that is hingeably connected to a lower section to permit access to an interior space.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
This application is a continuation-in-part of co-pending U.S. patent application Ser. No. 15/933,632, entitled “COMBINATION CAP AND WORK SUPPORT SYSTEM” filed Mar. 23, 2018, which is a continuation-in-part of co-pending U.S. patent application Ser. No. 14/269,536 entitled “COMBINATION CAP AND WORK SUPPORT SYSTEM” filed May 5, 2014, which is a continuation-in-part of co-pending U.S. patent application Ser. No. 14/268,056 entitled “COMBINATION CAP AND WORK SUPPORT SYSTEM” filed May 2, 2014, each of which is hereby incorporated by reference.
Number | Date | Country | |
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Parent | 15933632 | Mar 2018 | US |
Child | 16822472 | US |