The present invention relates to a work vehicle, and in particular, relates to a work vehicle equipped with a cab to be boarded with an operator.
Information-and-Communication-Technology intensive constructions have been performed on a work vehicle having a work implement by using a satellite navigation system to determine a position of the work implement in real time so as to improve work efficiency thereof. Conventionally, there has been disclosed a work vehicle which has a pole disposed on an upper edge of a work implement, and on an upper end of the pole, a GNSS (Global Navigation Satellite System) antenna is installed (for example, see Japanese Patent Laying-Open No. 10-38570 (PTD 1)).
In the case where the work vehicle is a bulldozer, in performing operations such as dozing and grading, the work implement is subjected to great vibrations, which decrease a positioning accuracy of the GNSS antenna disposed on the work implement. When the work implement is subjected to vibrations, the pole may vibrate, and an antenna cable connected to the GNSS antenna may contact earth or sands. Accordingly, a technique has been proposed to install the GNSS antenna on a roof of a cab to be boarded with an operator.
In a conventional work vehicle, a roof surface of a cab is formed by fixing a planar roof plate on frame-shaped beams. The roof plate is convexly curved upward to prevent water from being accumulated on a top surface thereof. Thereby, when installing a positioning antenna on the top surface of the roof plate, since the roof plate is curved, it is difficult to install the positioning antenna at an accurate position and in a proper attitude.
The present invention has been accomplished in view of the aforementioned problems, and it is therefore an object of the present invention to provide a work vehicle in which a positioning antenna can be installed above a roof plate of a cab at an accurate position and in a proper attitude while preventing a positioning accuracy from being decreased by vibrations.
The work vehicle of the present invention includes a work implement, and a cab to be boarded with an operator to operate the work implement. The cab includes a lateral pair of roof beams disposed respectively on the top of both side surfaces of the cab and a roof plate supported respectively by the pair of roof beams. The work vehicle further includes a first mount member, a second mount member and a positioning antenna. The first mount member includes a left-side member fixed on the roof beam at the left side and a right-side member fixed on the roof beam at the right side. The second mount member is disposed above the roof plate across the left-side member and the right-side member. The positioning antenna is mounted on the second mount member.
According to the work vehicle of the present invention, the positioning antenna is installed relatively on a strong structure constructed by the roof beams of the cab through the intermediary of the first mount member and the second mount member, and thereby, it is possible to prevent the positioning accuracy from being decreased by vibrations and it is possible to install the positioning antenna above the roof plate at an accurate position and in a proper attitude.
In the work vehicle mentioned above, the roof plate is convexly curved upward. Thus, by fixing the first mount member on the lateral pair of roof beams and disposing the second mount member on the first mount member, it is possible to dispose the positioning antenna without being affected by the shape of the roof plate. Thereby, the positioning antenna can be installed with more certainty above the roof plate at an accurate position and in a proper attitude.
In the work vehicle mentioned above, a gap is formed between the second mount member and the roof plate. Thereby, it is possible to prevent the second mount member from being interfered by the roof plate, enabling the positioning antenna to be mounted on the second mount member at an accurate position and in a proper attitude.
The work vehicle mentioned above further includes an antenna cable connected to the positioning antenna. A part of the antenna cable is disposed inside the gap formed between the second mount member and the roof plate. Thereby, the part of the antenna cable is disposed below the second mount member and invisible from the outside, improving the outer appearance of the work vehicle.
In the work vehicle mentioned above, the left-side member and the right-side member are welded on upper surfaces of the roof beams. Thereby, there is no need to perform a processing such as perforating holes in the roof beams in order to fix the left-side member and the right-side member on the roof beams. Accordingly, it is possible to maintain the strength of the roof beams, preventing the strength of the cab from being decreased with certainty.
In the work vehicle mentioned above, the cab further includes a width-direction roof beam disposed on the top of the cab and extending in the width direction of the work vehicle. The first mount member further includes a width-direction member fixed on the width-direction roof beam. The second member is supported by the width-direction member. Thereby, the second mount member is supported by the left-side member, the right-side member and the width-direction member, enabling the second mount member to be disposed above the roof plate more stable.
In the work vehicle mentioned above, the second mount member has an antenna installation surface. The positioning antenna is mounted on the antenna installation surface. The antenna installation surface has a planar shape. Thereby, it is easier to mount the positioning antenna on the antenna installation surface at an accurate position and in a proper attitude.
According to the present invention as described above, it is possible to install the positioning antenna above the roof plate of the cab at an accurate position and in a proper attitude while preventing the positioning accuracy from being decreased by vibrations.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
With reference to
Vehicle frame 31 has a front end and a rear end. Cab 1 is mounted on vehicle frame 31 between the front end and the rear end of vehicle frame 31. Cab 1 is equipped with a seat for operator OP to sit on, a manipulation mechanism such as a pedal and a lever, and an instrument panel or the like. Operator OP boards cab 1 to drive bulldozer 30 and operate dozing blade 38. In the present embodiment, when operator OP is seated in cab 1, the direction to a left side of operator OP, the direction to a right side thereof, the direction to a front side thereof, and the direction to a rear side thereof are referred to the left side, the right side, the front side and the rear side, respectively.
Engine 32 is mounted on vehicle frame 31 at a front position of vehicle frame 31 ahead of cab 1. Engine compartment 34 covers engine 32. Cab 1 is disposed posterior to engine 32 covered by engine compartment 34.
Hydraulic oil tank module 35 is configured to store hydraulic oil for activating a work implement such as dozing blade 38 or the like of bulldozer 30, and is disposed at one side of cab 1. Fuel tank module 36 is configured to store fuel to be supplied to engine 32, and is disposed at the other side of cab 1.
Engine cooling module 33 is configured to cool engine 32 or the like, and is mounted on vehicle frame 31 at the rear end of vehicle frame 31. A cooling fan of engine cooling module 33 may be electrically driven by an electric motor or hydraulically driven by a hydraulic motor or the like, independently of engine 32. It is preferable that the fan is driven hydraulically at a variable speed. Engine cooling module 33 is disposed posterior to cab 1 at a position between a rear end of hydraulic oil tank module 35 and a rear end of fuel tank module 36.
The paired track frame modules 37 are disposed at the left side and the right side of vehicle frame 31, respectively. Dozing blade 38 is disposed anterior to the front end of vehicle frame 31. Operator OP inside cab 1 operates dozing blade 38 by using the manipulation mechanism to perform operations such as dozing and grading and the like.
A positioning antenna 50 configured to determine a present position of the work implement is installed on a roof portion of cab 1. Cab 1 includes a roof plate 2 to be described hereinafter, and positioning antenna 50 is disposed above roof plate 2. Through the intermediary of a first mount member 10 and a second mount member 20, which will be described hereinafter, positioning antenna 50 is mounted upper to the roof portion of cab 1.
Positioning antenna 50 is configured to receive radio waves containing a navigation signal from satellites 121 and 122. A controller and a display (both not shown) are disposed in cab 1. The controller, based on the signal received by positioning antenna 50, computes a present position of positioning antenna 50, and thereafter, based on the computation result, computes a present position of dozing blade 38 accurately and precisely. The present position of dozing blade 38 is updated and displayed on the display in real time, and thereby, operator OP boarding in cab 1 can confirm the operation status constantly.
With reference to
Cab 1 further includes a left-side roof beam 7 joining both upper ends of central pillar 4 and rear pillar 5 at the left side, and a right-side roof beam 8 joining both upper ends of central pillar 4 and rear pillar 5 at the right side. Thus, cab 1 includes a lateral pair of roof beams disposed at upper ends of both sides of cab 1. Left-side roof beam 7 and right-side roof beam 8 are arranged to have the longitudinal direction thereof extending in the anteroposterior direction. Left-side roof beam 7 is supported by central pillar 4 and rear pillar 5 at the left side. Right-side roof beam 8 is supported by central pillar 4 and rear pillar 5 at the right side.
Cab 1 further includes a width-direction roof beam 9a joining upper ends of the pair of rear pillars 5, respectively. Width-direction roof beam 9a is arranged to have the longitudinal direction thereof extending in the width direction (lateral direction) of cab 1. Both ends of width-direction roof beam 9a are connected respectively to rear ends of left-side roof beam 7 and right-side roof beam 8 and fixed through welding. Width-direction roof beam 9a is disposed on the top of cab 1 at the rear side.
Cab 1 further includes a width-direction roof beam 9b joining upper ends of the pair of central pillars 4, respectively. Width-direction roof beam 9b is arranged to have the longitudinal direction thereof extending in the width direction (lateral direction) of cab 1. Both ends of width-direction roof beam 9b are connected respectively to the ends of left-side roof beam 7 and right-side roof beam 8 at the front side and fixed through welding. Left-side roof beam 7, right-side roof beam 8 and width-direction roof beams 9a and 9b constitute a part of structural materials for the roof of cab 1.
Cab 1 further includes roof plate 2 made from a plate member. Roof plate 2 forms a roof surface of cab 1. Roof plate 2 is supported by the lateral pair of roof beams, i.e., left-side roof beam 7 and right-side roof beam 8, and width-direction roof beams 9a and 9b, respectively. A left-side edge of roof plate 2 is disposed on left-side roof beam 7, and fixed on left-side roof beam 7 through welding. A right-side edge of roof plate 2 is disposed on right-side roof beam 8, and fixed on the upper surfaces of right-side roof beam 8 through welding. A rear-side edge of roof plate 2 is disposed on width-direction roof beam 9a, and fixed on the top surfaces of width-direction roof beam 9a through welding.
As mentioned above, cab 1 has a structure obtained by joining the pair of central pillars 4, the pair of rear pillars 5, the floor plate, left-side and right-side roof beams 7 and 8, and width-direction roof beams 9a and 9b through welding, respectively. In addition, such structure serves as a rollover protection structure. The rollover protection structure has an improved structural strength and is configured to protect operator OP sitting with a seat belt on the seat in cab 1 when the work vehicle rolls over.
Hereinafter, a structure in which positioning antenna 50 is mounted above roof plate 2 of cab 1 will be described in detail. With reference to
Second mount member 20 is formed with a plurality of holes 25 and 26. Holes 25 and 26 are formed in such a way that they penetrate second mount member 20 in the thickness direction thereof. Holes 25 are formed at both lateral edges of second mount member 20. Second mount member 20 is fixed to left-side roof beam 7 and right-side roof beam 8 through bolts penetrating holes 25 in the vertical direction. Holes 26 are formed at the rear edge of second mount member 20. Second mount member 20 is fixed to width-direction roof beam 9a through bolts penetrating holes 26 in the vertical direction. If the fixing through bolts is disengaged, it is possible to detach second mount member 20 from the roof of cab 1; thereby, in transporting bulldozer 30, positioning antenna 50 and second mount member 20 may be detached from cab 1 as a whole.
Positioning antenna 50 is connected with an antenna cable 56. Antenna cable 56 is an electric cable configured to perform data communications with and supply power to positioning antenna 50. Second mount member 20 is formed with a through hole 27 penetrating second mount member 20 in the thickness direction thereof nearby the position where positioning antenna 50 is mounted. Through hole 27 has a diameter sufficiently greater than the outer diameter of antenna cable 56. Second mount member 20 includes an antenna cable outdrawing member 28 disposed above left-side roof beam 7. Antenna cable outdrawing member 28 is formed with a through hole 29. Through hole 29 has a diameter substantially equal to the outer diameter of antenna cable 56.
Antenna cable 56 is provided with a stopper member 57 which is disposed around an end portion of the antenna cable to which position antenna 50 is connected. Stopper member 57 is configured to prevent antenna cable 56 from getting disengaged from positioning antenna 50 by preventing a nut used to join antenna cable 56 and positioning antenna 50 from loosing.
With reference to
Left-side member 17 and right-side member 18 are formed with a plurality of screw tap holes 15. Screw tap holes 15 are formed at positions in respective correspondence with holes 25 formed in second mount member 20. Screw tap holes 15 are formed by boring from upper surfaces of left-side member 17 and right-side member 18 downward to a depth not penetrating left-side member 17 and right-side member 18. A bolt is inserted through hole 25 formed in second mount member 20 and engaged in screw tap hole 15 through screwing with an inner wall face thereof, and accordingly, left-side member 17, right-side member 18 and second mount member 20 are fixed together through bolts.
With reference to
Width-direction member 19 is formed with a plurality of screw tap holes 16. Screw tap holes 16 are formed at positions in respective correspondence with holes 26 formed in second mount member 20. Screw tap holes 16 are formed by boring from the upper surface of width-direction member 19 downward to a depth not penetrating width-direction member 19. A bolt is inserted through hole 26 formed in second mount member 20 and engaged in screw tap hole 16 through screwing with an inner wall face thereof, and accordingly, second mount member 20 and width-direction member 19 are fixed together through bolts.
First mount member 10 is fixed on the roof beams of cab 1, second mount member 20 is fixed on first mount member 10, and positioning antenna 50 is mounted on second mount member 20. Thus, positioning antenna 50 is mounted above roof plate 2 of cab 1 through the intermediary of first mount member 10 and second mount member 20. First mount member 10 and second mount member 20 constitute a mount unit for installing positioning antenna 50 above roof plate 2.
Second mount member 20 further includes a horizontal support member 24 supporting top plate 21 from the side of rear surface 21b thereof. Horizontal support member 24 is arranged to have the longitudinal direction thereof extending in the width direction (lateral direction) of cab 1. In the vertical direction, horizontal support member 24 is disposed on left-side member 17. Top plate 21 is disposed on horizontal support member 24. Thereby, a hollow gap G is formed between rear surface 21b of top plate 21 included in second mount member 20 and roof plate 2. Since gap G is formed between second mount member 20 and roof plate 2, second mount member 20 is disposed without contacting roof plate 2.
Antenna main body 51 of positioning antenna 50 is disposed at the side of antenna installation surface 21a of top plate 21. Antenna cable 56 connected to antenna main body 51 is disposed in such a way that it is inserted into through hole 27 formed in second mount member 20, extends in the lateral direction of cab 1 to pass across gap G below second mount member 20 to antenna cable outdrawing member 28. A part of antenna cable 56 is disposed in gap G between top plate 21 of second mount member 20 and roof plate 2. Antenna cable 56 is retained in gap G by a plurality of retaining members disposed on rear surface 21b of top plate 21. Antenna cable 56 extends from gap G below second mount member 20 to the outside of the side surface of cab 1 via through hole 29 formed in antenna cable outdrawing member 28.
With reference to
In
With reference to
With reference to
The paired vertical support members 23 are mounted on left-side member 17 and right-side member 18, respectively. Holes 25 are formed to penetrate both top plate 21 and vertical support members 23, and as described above, top plate 21 and vertical support members 23 are fixed to left-side member 17 and right-side member 18 through bolts.
Horizontal support members 24 include a horizontal support member 24a mounted on width-direction member 19. Holes 26 are formed to penetrate both top plate 21 and horizontal support member 24a, and as described above, top plate 21 and horizontal support member 24a are fixed to width-direction member 19 through bolts.
Horizontal support members 24 are provided in the same number as that of holes 25 formed in vertical support members 23. Horizontal support members 24 are installed to vertical support members 23 at positions where holes 25 are formed in vertical support member 23. The plurality of horizontal support members 24 are arranged with an equal interval between each other in the anteroposterior direction of cab 1.
Hereinafter, the effects of the present embodiment will be described.
In the present embodiment, as illustrated in
Cab 1 as a whole is mounted on the main body of the work vehicle with a vibration absorber interposed therebetween to absorb vibrations, and thereby, the vibrations transferred to the structural materials of cab 1 can be suppressed. Accordingly, it is possible to prevent positioning antenna 50 itself from vibrating, which thereby prevents the positioning accuracy from being decreased by vibrations, and as a result, it is possible to further improve the positioning accuracy of positioning antenna 50 and prevent positioning antenna 50 from damage as well.
Positioning antenna 50 is mounted on the roof portion of cab 1 with first mount member 10 and second mount member 20 interposed therebetween. First mount member 10 includes left-side member 17 fixed on left-side roof beam 7 and right-side member 18 fixed on right-side roof beam 8. Left-side roof beam 7 and right-side roof beam 8 are welded together to form a rigid structure body for the roof of cab 1. Left-side roof beam 7 and right-side roof beam 8 are also a part of the rollover protection structure of cab 1, which means they are forming a rigid structure at this point of view.
Second mount member 20 is disposed above roof plate 2 across left-side member 17 and right-side member 18, and positioning antenna 50 is installed on second mount member 20, and thereby, positioning antenna 50 is supported by the roof beams which is a rigid structure. Accordingly, it is possible to prevent the position of positioning antenna 50 from being varied by the vibrations of roof plate 2, which makes it possible to locate positioning antenna 50 accurately relative to the structural materials of cab 1. Thereby, it is possible to install positioning antenna 50 above roof plate 2 at an accurate position and in a proper attitude, improving the positioning accuracy of positioning antenna 50 and the reliability of positioning antenna 50.
In the present embodiment as illustrated in
As illustrated in
It is acceptable that a part of antenna cable 56 connected to positioning antenna 50 is disposed in gap G between second mount member 20 and roof plate 2. Thereby, antenna cable 56 can be protected by second mount member 20 from the outer environment, improving operation life of antenna cable 56. Moreover, since a part of antenna cable 56 is disposed below second mount member 20, the part of antenna cable 56 covered by second mount member 20 is invisible from the outside. Thereby, it is possible to make the outer appearance of the work vehicle look better.
In gap G, antenna cable 56 is retained to the side of rear surface 21b of top plate 21 of second mount member 20. Thereby, it is possible to prevent antenna cable 56 from being shaken to collide with roof plate 2 or horizontal support member 24 or the like at times when the work vehicle is moving or similar situations, which makes it possible to improve reliability of antenna cable 56.
As illustrated in
The term “welding” mentioned above refers to any processing by which it is possible to integrate left-side member 17 and right-side member 18 with the upper surfaces of left-side roof beam 7 and right-side roof beam 8, respectively, without decreasing the strength of left-side roof beam 7 and right-side roof beam 8. Thereby, the term is not limited to welding in narrow definition that heat and/or pressure are applied to at least one of left-side member 17 and left-side roof beam 7 to join the two through welding. In other words, it is acceptable to join left-side member 17 and left-side roof beam 7 through the use of a filler material or through pressure welding or soldering.
Screw tap holes 15 are formed in left-side member 17 and right-side member 18 included in first mount member 10 to a depth not penetrating left-side member 17 and right-side member 18 in the vertical direction thereof and thereby to have a bottom, and second mount member 20 is fixed to first mount member 10 through bolt-screwing. Thereby, it is possible to prevent such processing as perforating holes or the like in left-side roof beam 7 and right-side roof beam 8 so as to install second mount member 20, which thereby keeps the strength of left-side roof beam 7 and right-side roof beam 8 with more certainty.
As illustrated in
As illustrated in
As illustrated in
If the rigidity of second mount member 20 is small, when bulldozer 30 is in traveling or in operation through using dozing blade 38, second mount member 20 may vibrate. The vibrations of second mount member 20 will fluctuate the position of positioning antenna 50 mounted on second mount member 20, and as a result, positioning antenna 50 is deviated from an initially calibrated position, which decreases the positioning accuracy of positioning antenna 50 in determining the present position of the work implement. Thus, as illustrated in
In the above embodiment, each of left-side member 17 and right-side member 18 is formed into a single member extending in the anteroposterior direction of cab 1; however, it is acceptable that each of left-side member 17 and right-side member 18 is formed from a plurality of members being separated with an interval in the anteroposterior direction of cab 1. Similarly, it is acceptable that width-direction member 19 is formed from a plurality of members being separated with an interval in the width direction of cab 1. The disposition of intervals can prevent first mount member 10 from damming rain water flowing from the central portion of roof plate 2 toward the edges thereof, making it less likely that water is accumulated on roof plate 2. However, fixing a plurality of members on the roof beam reduces the working efficiency of fixing first mount member 10, and the disposition of intervals decreases the strength of first mount member 10. In consideration of these facts, it is preferred to optimize the design of first mount member 10.
In the above embodiment, welding is described as an example of preferable approaches for fixing first mount member 10 on the roof beam; however, the fixing approach is not limited thereto. In the case that it is possible to prevent the strength of the roof beam from being decreased and keep the fixed strength of first mount member 10 to the roof beam sufficient, it is acceptable to adopt any other approach such as adhesion or the like to fix first mount member 10 to the roof beam.
In the above embodiment, although it is described that width-direction member 19 is disposed at the rear side of cab 1 and the rear edge of second mount member 20 is supported by width-direction member 19, it is acceptable to dispose width-direction member 19 at an arbitrary position in the anteroposterior direction of cab 1. For example, it is acceptable to dispose a width-direction member to support the front edge of second mount member 20, it is acceptable to dispose the width-direction member to support a middle portion of second mount member 20 in the anteroposterior direction, and it is also acceptable to dispose a plurality of width-direction members.
It is possible to support second mount member 20 more stably on first mount member 10 by inserting a bolt through horizontal support member 24 configured to improve the rigidity of second mount member 20 to fix second mount member 20 on width-direction member 19. In this regard, it is preferable to optimize the designs of first mount member 10 and second mount member 20 so as to dispose width-direction members 19 and horizontal support members 24 overlapping each other at positions in the anteroposterior direction of cab 1.
If second mount member 20 is offered with a sufficiently great rigidity, it is possible that second mount member 20 will not flex even when the lateral edges thereof are supported by left-side member 17 and right-side member 18 respectively. In this case, the width-direction member disposed on the roof beam of cab 1 may be omitted.
In the above embodiment, bulldozer 30 is described as an example of the work vehicle; however, the work vehicle of the present invention is not limited to a bulldozer, and it may be another work vehicle such as a wheel loader, a motor grader or the like.
It should be understood that the embodiments disclosed herein have been presented for the purpose of illustration and description but not limited in all aspects. It is intended that the scope of the present invention is not limited to the description above but defined by the scope of the claims and encompasses all modifications equivalent in meaning and scope to the claims.
1: cab; 2: roof plate; 2a: upper surface; 2b: lower surface; 7: left-side roof beam; 8: right-side roof beam; 9a, 9b: width-direction roof beam; 10: first mount member; 15, 16: screw tap hole; 17: left-side member; 18: right-side member; 19: width-direction member; 20: second mount member; 21: top plate; 21a: antenna installation surface; 21b: rear surface; 22: fin-shaped portion; 23: vertical support member; 24, 24a: horizontal support member; 25, 26: hole; 27, 29: through hole; 28: antenna cable outdrawing member; 30: bulldozer; 38: dozing blade; 50: positioning antenna; 51: antenna main body; 52: support member; 56: antenna cable; G: gap; OP: operator
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2013/056421 | 3/8/2013 | WO | 00 | 9/12/2013 |