Patent Grant
10683632
The present invention relates to a work vehicle.
There is known a work vehicle that changes a maximum absorption torque of a hydraulic pump with respect to an actual rotation speed of an engine according to a manipulated variable of an accelerator pedal, and can improve an increase rate of a rotation speed of the engine at high altitudes without deteriorating a workability at flats (refer to Patent Literature 1).
In the meantime, among the work vehicles, there is one that merges a pressure oil discharged from an accessory pump for an auxiliary machine with a pressure oil discharged from a main hydraulic pump, supplies the pressure oil to an arm cylinder, and increases an operation speed of a lift arm.
In such work vehicle, when a control of merging the pressure oil discharged from the accessory pump and the pressure oil discharged from the main hydraulic pump (confluence control) is executed, a load applied to the engine increases. Therefore, when a confluence control is executed while an engine output torque is limited during the work at high altitudes and so on, there is a possibility that the engine output torque becomes insufficient, an increase rate of an engine rotation speed, namely racing of the engine deteriorates, and a work performance deteriorates.
A work vehicle according to an aspect of the present invention is a work vehicle including an engine, a working device that includes a work tool and a lift arm, a hydraulic cylinder that is for driving the working device, a main hydraulic pump that is driven by the engine and discharges pressure oil that is for driving the hydraulic cylinder, an operation device that operates the hydraulic cylinder, an accessory pump that is driven by the engine and discharges pressure oil that is for driving an auxiliary machine, and a confluence switching valve that merges pressure oil discharged from the accessory pump with pressure oil discharged from the main hydraulic pump. In the work vehicle, a rotation speed detection device and a control device are provided, the rotation speed detection device detecting rotation speed of the engine, the control device, in case atmospheric pressure or air density of the outside air is lower than a predetermined value, executing confluence limitation control of reducing a confluence flow amount at the confluence switching valve compared to the time in case the atmospheric pressure or the air density of the outside air is higher than the predetermined value, and canceling the confluence limitation control in case the rotation speed of the engine becomes higher than a predetermined rotation speed value during the confluence limitation control, and the rotation speed value is greater as the atmospheric pressure or the air density of the outside air is lower.
According to the present invention, a racing performance of the engine is improved, and a work performance can be improved.
Hereinafter, an embodiment of a work vehicle by the present invention will be explained referring to the drawings.
The arm 111 turns (lifts) in a vertical direction by driving an arm cylinder 117, and the bucket 112 turns (crowds or dumps) in the vertical direction by driving a bucket cylinder 115. A front working device (working system) 119 that executes working such as excavation, loading/unloading, and the like is configured to include the arm 111 with the arm cylinder 117 and the bucket 112 with the bucket cylinder 115. The front frame 110 and the rear frame 120 are turnably connected to each other by a center pin 101, and the front frame 110 bends to the left and right with respect to the rear frame 120 by expansion and contraction of steering cylinders 116.
An engine is arranged in the inside of the machine chamber 122, and various operation devices such as an arm operation device that operates an accelerator pedal and the arm cylinder 117, a bucket operation device that operates the bucket cylinder 115, a steering device, and a forward/backward switch lever are arranged in the inside of the cab 121. The arm operation device and the bucket operation device are hereinafter collectively referred to and explained simply as an operation device 31 (refer to
A steering device 43 includes a steering wheel that is capable of a turning operation and a steering signal output device that outputs a steering signal according to a manipulated variable of the steering wheel. The steering signal output device is Orbitrol (registered trade mark) for example, is connected to the steering wheel through a steering shaft, and outputs a pilot pressure that is a steering signal corresponding to the left turn command and the right turn command.
The wheel loader includes control devices such as a main controller 100 and an engine controller 15. The main controller 100 and the engine controller 15 are configured to include a storage device such as CPU, ROM, and RAM and an arithmetic processing unit that includes other peripheral circuits and the like, and control each unit (hydraulic pump, valve, engine and the like) of the wheel loader.
The wheel loader includes a travel driving device (traveling system) that transfers a drive force of an engine 190 to the wheels 113. Also, to the engine 190, a main hydraulic pump 11 and an accessory pump 12 described below are connected through an output distributor 13. The travel driving device includes a torque converter 4 that is connected to an output shaft of the engine 190, a transmission 3 that is connected to an output shaft of the torque converter 4, and an axle device 5 that is connected to an output shaft of the transmission 3.
The torque converter 4 is a fluid clutch including known impeller, turbine, and stator, and rotation of the engine 190 is transmitted to the transmission 3 through the torque converter 4. The transmission 3 includes a hydraulic clutch that shifts the speed stage of the transmission 3 to 1st speed to 4th speed, and the speed of rotation of the output shaft of the torque converter 4 is shifted by the transmission 3. Rotation after the shift is transmitted to the wheels 113 through a propeller shaft and the axle device 5, and the wheel loader travels.
The wheel loader includes the main hydraulic pump 11, the accessory pump 12, the plural hydraulic cylinders (115, 116, 117) described above, a control valve 21, a steering valve 85, and a confluence switching valve 33. The control valve 21 controls the flow of the pressure oil to the hydraulic cylinders (115, 117) for driving the working device 119. The steering valve 85 controls the flow of the pressure oil to the hydraulic cylinders (116) that are for steering the wheels 113. The plural hydraulic cylinders include the arm cylinder 117 that drives the arm 111, the bucket cylinder 115 that drives the bucket 112, and the steering cylinders 116 that bend the front frame 110 with respect to the rear frame 120. The main hydraulic pump 11 for driving the working device is driven by the engine 190, sucks the hydraulic oil inside a hydraulic oil tank, and discharges the hydraulic oil as the pressure oil.
The main hydraulic pump 11 is a variable displacement hydraulic pump of a swash plate type or a bent axis type in which the displacement volume is changed. The discharge flow rate of the main hydraulic pump 11 is determined according to the displacement volume and the rotation speed of the main hydraulic pump 11. A regulator 11a adjusts the displacement volume so that the absorption torque (input torque) of the main hydraulic pump 11 does not exceed the maximum pump absorption torque that is set by the main controller 100. As described below, the characteristic (set value) of the maximum pump absorption torque is changed according to the air density ρ.
The pressure oil discharged from the main hydraulic pump 11 is supplied to the arm cylinder 117 and the bucket cylinder 115 through the control valve 21, and the arm 111 and the bucket 112 are driven by the arm cylinder 117 and the bucket cylinder 115. The control valve 21 is operated by a pilot pressure outputted from an operation signal output device of the operation device 31, and controls the flow of the pressure oil from the main hydraulic pump 11 to the arm cylinder 117 and the bucket cylinder 115. Thus, the arm cylinder 117 and the bucket cylinder 115 configuring the working device 119 are driven by the pressure oil discharged from the main hydraulic pump 11.
The pressure oil discharged from the main hydraulic pump 11 is supplied to a left and right pair of the steering cylinders 116 through the steering valve 85, and the front frame 110 is bent and steered to the left and right with respect to the rear frame 120 by a left and right pair of the steering cylinders 116. The steering valve 85 is operated by a pilot pressure outputted from a steering signal output device of the steering device 43, and controls the flow of the pressure oil from the main hydraulic pump 11 to the steering cylinders 116. Thus, the steering cylinders 116 that configure a traveling device are driven by the pressure oil discharged from the main hydraulic pump 11.
The accessory pump 12 is driven by the engine 190, draws the hydraulic oil of the inside of the hydraulic oil tank, and discharges the hydraulic oil as the pressure oil for driving the auxiliary machines. The accessory pump 12 supplies the hydraulic oil to a fan motor 26 through the confluence switching valve 33 and a fan driving system 34. The fan motor 26 is a drive source driving a cooling fan 14 that blows the cooling air to heat exchangers of a radiator (not illustrated) and an oil cooler (not illustrated) for the engine 190, a working fluid cooler (not illustrated), and so on. The fan driving system 34 controls the supply amount of the hydraulic oil to the fan motor 26. The fan driving system 34 includes a variable relief valve (not illustrated) for adjusting the rotation speed of the fan motor 26, a check valve (not illustrated) for preventing cavitation when a hydraulic circuit for driving the fan motor 26 reaches a negative pressure, and so on. The cooling fan 14, the fan motor 26, and the fan driving system 34 configure a fan device that is one of the plural auxiliary machines.
The hydraulic oil discharged from the accessory pump 12 is supplied also to an operation signal output device of the operation device 31 and a steering signal output device of the steering device 43, the operation signal output device and the steering signal output device being auxiliary machines. The operation signal output device of the operation device 31 reduces pressure of the hydraulic oil discharged from the accessory pump 12, and outputs a pilot pressure according to the manipulated variable of the operation lever to a pilot pressure receiving section of the control valve 21. The steering signal output device of the steering device 43 reduces pressure of the hydraulic oil discharged from the accessory pump 12, and outputs a pilot pressure according to the manipulated variable of the steering wheel to a pilot pressure receiving section of the steering valve 85. Thus, the fan motor 26, the operation signal output device of the operation device 31, and the steering signal output device of the steering device 43 are driven by the hydraulic oil discharged from the accessory pump 12, the fan motor 26, the operation signal output device, and the steering signal output device being the auxiliary machines.
The confluence switching valve 33 is an electromagnetic switching valve that merges the hydraulic oil discharged from the accessory pump 12 with the hydraulic oil discharged from the main hydraulic pump 11, and is connected to the control valve 21 by a confluence line 35. Also, the confluence line 35 is not necessarily required to be connected to the control valve 21, and may be configured to be connected to a supply line between the control valve 21 and the arm cylinder 117 in a state of arranging a valve separately.
The confluence switching valve 33 is switched between a normal position for guiding the entire pressure oil discharged from the accessory pump 12 to the fan motor 26 through the fan driving system 34 and a confluence position for guiding the entire pressure oil discharged from the accessory pump 12 to the arm cylinder 117 through the control valve 21. The confluence switching valve 33 is controlled based on a control signal from the main controller 100.
In the confluence switching valve 33, a solenoid (not illustrated) is arranged. The confluence switching valve 33 is switched between the normal position and the confluence position based on a control signal (excitation current) outputted from the main controller 100 to the solenoid. Further, it may also be configured that, in being switched to the confluence position, the confluence switching valve 33 does not guide the entire hydraulic oil discharged from the accessory pump 12 to the control valve 21 but to guide a part of the hydraulic oil to the control valve 21.
Because the main hydraulic pump 11 is connected to the engine 190 as described above, a load comes to be applied to the engine 190 in driving the hydraulic cylinders (115, 117) that configure the working device 119 and in driving the hydraulic cylinders (116) that configure the traveling device. Because the accessory pump 12 is connected to the engine 190 as described above, a load comes to be applied to the engine 190 in driving the fan device and in driving the working device 119 during the confluence control. Because the travel driving device is connected to the engine 190 as described above, a travel load from the travel driving device is also applied. The output torque characteristic of the engine 190 is set to have a predetermined margin so that an engine stall does not occur when various loads are applied in executing a work at flats. Also, in the present description, “flats” is defined to be a flat ground of 0 m altitude.
To the main controller 100, an atmospheric pressure sensor 160 and an outside air temperature sensor 161 are connected. The atmospheric pressure sensor 160 detects the atmospheric pressure, and outputs a detection signal to the main controller 100. The outside air temperature sensor 161 detects the outside air temperature, and outputs a detection signal to the main controller 100.
The air density calculation section 100i calculates the air density ρ (kg/m3) of the outside air based on the atmospheric pressure P (hPa) detected by the atmospheric pressure sensor 160 and the outside air temperature t (° C.) detected by the outside air temperature sensor 161. The air density ρ is obtained by an equation of state (1) with R being the gas constant of the dry air.
ρ=P/{R(t+273.15)} (1)
To the main controller 100, a pedal manipulated variable sensor 134a is connected. The pedal manipulated variable sensor 134a detects the stepping manipulated variable of an accelerator pedal 134, and outputs a detection signal to the main controller 100. The target speed setting section 100a sets the target rotation speed of the engine 190 according to the manipulated variable of the accelerator pedal 134 detected by the pedal manipulated variable sensor 134a. Hereinafter, the target rotation speed of the engine 190 is also referred to as the target engine rotation speed Nt.
The required speed setting section 100b shown in
The correction characteristic ΔNc is set as described below. When the air density ρ is ρ0 or below, the speed correction value ΔN becomes an upper limit value ΔNU. When the air density ρ is in a rage higher than ρ0 and below ρ1, the speed correction value ΔN lowers accompanying increase of the air density ρ. When the air density ρ is ρ1 or above, the speed correction value ΔN becomes 0 (lower limit value). That is to say, the speed correction value ΔN changes between the upper limit value ΔNU and 0 (lower limit value) by change of the air density ρ. ρ0 is a value higher than the air density at the altitude of 2,000 m and the air temperature of 25° C. and lower than the air density at the altitude of 2,000 m and the air temperature of 0° C. ρ1 is a value higher than the air density at the altitude of 2,000 m and the air temperature of −20° C. and lower than the air density of the flats at the air temperature of 25° C. In the present embodiment, ρ1 is set to the air density of the flats at the air temperature of 45° C.
As shown in
The engine output torque characteristics A0, A1, A2 respectively show the relation between the engine rotation speed and the maximum engine output torque. Also, the engine output torque means a torque the engine 190 can output at each rotation speed. The region defined by the engine output torque characteristic shows the performance the engine 190 can exhibit.
As shown in
The engine output torque characteristic A1 is a characteristic in which the torque is limited compared to the engine output torque characteristic A0, and the maximum torque Tm1 at the engine rotation speed Nv is less than Tm0 (Tm1<Tm0). The engine output torque characteristic A2 is a characteristic in which the torque is limited compared to the engine output torque characteristic A1, and the maximum torque Tm2 at the engine rotation speed Nv is less than Tm1 (Tm2<Tm1).
The pump absorption torque characteristics B0, B1, B2 respectively show the relation between the engine rotation speed and the maximum pump absorption torque (maximum pump input torque). With the pump absorption torque characteristic B0, the torque becomes a minimum value TBmin regardless of the engine rotation speed when the engine rotation speed is in a range of the lowest rotation speed Ns or more and less than Nt0. With the characteristic B0, when the engine rotation speed is Nu0 or more, the torque becomes a maximum value TBmax regardless of the engine rotation speed. With the characteristic B0, when the engine rotation speed is in a range of Nt0 or more and less than Nu0, the torque gradually increases according to increase of the engine rotation speed. The magnitude relation of Ns, Nt0, Nu0 is Ns<Nt0<Nu0.
With the pump absorption torque characteristic B2, the torque becomes the minimum value TBmin regardless of the engine rotation speed when the engine rotation speed is in a range of the lowest rotation speed Ns or more and less than Nt2. With the characteristic B2, when the engine rotation speed becomes Nu2 or more, the torque becomes the maximum value TBmax regardless of the engine rotation speed. With the characteristic B2, when the engine rotation speed is in a range of Nt2 or more and less than Nu2, the torque gradually increases according to increase of the engine rotation speed. The magnitude relation of Ns, Nt2, Nu2 is Ns<Nt2<Nu2. Nt2 is larger than Nt0 (Nt2>Nt0), and Nu2 is larger than Nu0 (Nu2>Nu0).
The pump absorption torque characteristic B1 is a same characteristic to the characteristic B0 when the engine rotation speed is in a range of the lowest rotation speed Ns or more and less than Nx1. With the characteristic B1, when the engine rotation speed is in a range of Nx1 or more and less than Ny1, the torque becomes TB1 regardless of the engine rotation speed. The magnitude relation of TBmin, TB1, TBmax is TBmin<TB1<TBmax. With the characteristic B1, when the engine rotation speed is Nu2 or more, the torque becomes the maximum value TBmax regardless of the engine rotation speed. With the characteristic B1, when the engine rotation speed is in a range of Ny1 or more and less than Nu2, the torque gradually increases according to increase of the engine rotation speed. The magnitude relation of Ns, Nt0, Nx1, Ny1, Nu2 is Ns<Nt0<Nx1<Ny1<Nu2. Nx1 is larger than Nt0 and less than Nu0 (Nt0<Nx1<Nu0). Ny1 is larger than Nt2 and less than Nu2 (Nt2<Ny1<Nu2).
The pump absorption torque characteristic B1 is a characteristic in which the torque is limited compared to the pump absorption torque characteristic B0, and the pump absorption torque characteristic B2 is a characteristic in which the torque is limited compared to the pump absorption torque characteristic B1. For example, when the engine rotation speed is in a range of Nu0 or more and less than Nt2, the maximum absorption torque is made TBmax in the characteristic B0, the maximum absorption torque is made TB1 in the characteristic B1, and the maximum absorption torque is made TBmin in the characteristic B2. Also, the engine rotation speed Nv at the maximum torque point is positioned between Nu0 and Nt2 (Nu0<Nv<Nt2).
As shown in
The torque characteristic setting section 100g selects the engine output torque characteristic according to a mode set by the mode setting section 100j, and selects the pump absorption torque characteristic. When the non-limitation mode has been set by the mode setting section 100j, the torque characteristic setting section 100g selects the engine output torque characteristic A0 and the pump absorption torque characteristic B0. When the first limitation mode has been set by the mode setting section 100j, the torque characteristic setting section 100g selects the engine output torque characteristic A1 and the pump absorption torque characteristic B1. When the second limitation mode has been set by the mode setting section 100j, the torque characteristic setting section 100g selects the engine output torque characteristic A2 and the pump absorption torque characteristic B2.
The confluence condition determination section 100c determines whether or not the air density ρ is less than a density threshold ρs1. When the air density ρ is less than the density threshold ρs1 (ρ<ρs1), the confluence condition determination section 100c determines that the confluence condition has been satisfied. When the air density ρ is the density threshold ρs1 or more (ρ≥ρs1), the confluence condition determination section 100c determines that the confluence condition has not been satisfied. The density threshold ρs1 is a threshold used for determining that the wheel loader is located at “high altitudes”, and a value of the air density at the air temperature of 25° C. and the altitude of 1,500 m for example is employed. Also, the density threshold ρs1 and the second density threshold ρp2 are not limited to a case of being made a same value, but may be values different from each other.
When it is determined that the confluence limitation condition has been satisfied by the confluence condition determination section 100c, the valve control section 100e executes confluence limitation control of reducing the confluence flow rate in the confluence switching valve 33. The confluence limitation control is such control that the valve control section 100e demagnetizes the solenoid of the confluence switching valve 33 and switches the confluence switching valve 33 to the normal position.
When the actual engine rotation speed Na has become higher compared to a speed threshold (rotation speed value) Na0 during the confluence limitation control, the confluence condition determination section 100c determines that the limitation cancellation condition has been satisfied. When it is determined by the confluence condition determination section 100c that the limitation cancellation condition has been satisfied, the valve control section 100e executes the limitation cancellation control of exciting the solenoid of the confluence switching valve 33 and switching the confluence switching valve 33 to the confluence position.
With respect to the speed threshold Na0, plural values are determined beforehand, and are stored in the storage device. With respect to the speed threshold Na0, as the air density ρ of the outside air is lower, a higher value is set. In the storage device of the main controller 100, plural values Na00, Na01, Na02 are stored. The threshold setting section 100f determines the speed threshold Na0 according to a mode set by the mode setting section 100j. When the non-limitation mode has been set by the mode setting section 100j (ρ≥ρp1), the threshold setting section 100f selects the value Na00 for the speed threshold Na0. When the first limitation mode has been set by the mode setting section 100j (ρp1>p≥ρp2), the threshold setting section 100f selects the value Na01 for the speed threshold Na0. When the second limitation mode has been set by the mode setting section 100j (ρ<ρp2), the threshold setting section 100f selects the value Na02. The magnitude relation of the plural values Na00, Na01, Na02 is Na00<Na01<Na02.
As shown in
The control characteristic W is set so that the maximum target rotation speed Nftx is made a minimum value Nfmin when the air density ρ is ρL or below (ρ≤ρL), and the maximum target rotation speed Nftx is made a maximum value Nfmax when the air density ρ is pH or above (ρH≤ρ). The control characteristic W is set so that, when the air density ρ is in a range of higher than ρL and lower than ρH (ρL<ρ<ρH), the maximum target rotation speed Nftx is increased linearly from the minimum value Nfmin (800 rpm for example) to the maximum value Nfmax (1,500 rpm for example) accompanying increase of the air density ρ.
ρL is a value higher than the air density at the altitude of 2,000 m and the air temperature of 45° C. and lower than the air density at the altitude of 2,000 m and the air temperature of 0° C. In the present embodiment, ρL is set to the air density at the altitude of 2,000 m and the air temperature of 25° C. pH is higher than the air density of the flats at the air temperature of 45° C. and lower than the air density of the flats at the air temperature of 0° C. In the present embodiment, pH is set to the air density of the flats of the air temperature of 25° C.
As shown in
The fan control section 100h compares the maximum target rotation speed Nftx set based on the air density ρ and the target rotation speed Nftc calculated based on the cooling water temperature Tw to each other, and determines whether or not the maximum target rotation speed Nftx is the maximum target rotation speed Nftx or above. When the target rotation speed Nftc is the maximum target rotation speed Nftx or above, the fan control section 100h sets the maximum target rotation speed Nftx for a target speed Nft (Nft=Nftx). When the target rotation speed Nftc is below the maximum target rotation speed Nftx, the fan control section 100h sets the target rotation speed Nftc for the target speed Nft (Nft=Nftc).
As shown in
The fan control section 100h (refer to
The control current characteristic I1 is a characteristic in which the control current I becomes larger than that of the control current characteristic I0, and the control current characteristic I2 is a characteristic in which the control current I becomes larger than that of the control current characteristic I1. That is to say, when the first limitation mode has been set, the driving pressure of the fan motor 26 comes to drop compared to a case the non-limitation mode has been set, and when the second limitation mode has been set, the driving pressure of the fan motor 26 comes to drop compared to a case the first limitation mode has been set.
In the present embodiment, as an example, the control characteristic W and the control current characteristics I1, I2 are set so that the actual rotation speed of the cooling fan 14 becomes nearly equal between the flats and the high altitudes. Also, in the high altitudes where the air density ρ is low, since the heat generation amount of the engine 190 reduces compared to the flats, it is more likely that a problem does not occur even when the rotation speed of the cooling fan 14 may drop. Therefore, the control characteristic W and the control current characteristics I1, I2 may be set so that the actual rotation speed at the high altitudes becomes lower than the actual rotation speed at the flats. According to the specification of various devices mounted on the wheel loader, the control characteristic W and the control current characteristics I1, I2 may be set so that the actual rotation speed at the high altitudes becomes higher than the actual rotation speed at the flats.
The fan control section 100h outputs the control current (the target speed command signal for the cooling fan 14) I to the variable relief valve of the fan driving system 34, and adjusts the relief set pressure. In other words, an actual rotation speed Nfa of the cooling fan 14 is adjusted based on the control current (the target speed command signal for the cooling fan 14) I.
In Step S100, the main controller 100 calculates the air density ρ of the outside air based on the atmospheric pressure P detected by the atmospheric pressure sensor 160 and the outside air temperature t detected by the outside air temperature sensor 161, and the process proceeds to Step S110.
In Step S110, the main controller 100 executes setting control for the speed threshold Na0. The setting control for the speed threshold Na0 will be explained referring to
As shown in
In Step S113, the main controller 100 determines whether or not the air density ρ calculated in Step S100 is below the first density threshold ρp1 and the second density threshold ρp2 or above. The process proceeds to Step S115 when it is determined to be affirmative in Step S113, and the process proceeds to Step S116 when it is determined to be negative in Step S113.
In Step S114, the main controller 100 sets the non-limitation mode, and the process proceeds to Step S117. In Step S115, the main controller 100 sets the first limitation mode, and the process proceeds to Step S118. In Step S116, the main controller 100 sets the second limitation mode, and the process proceeds to Step S119.
In Step S117, the main controller 100 sets the value Na00 for the speed threshold Na0, and the process returns to the main routine (refer to
As shown in
As shown in
In Step S124, the main controller 100 determines whether or not the actual engine rotation speed Na detected by the rotation speed sensor 136 and inputted from the engine controller 15 is the speed threshold Na0 or below. When it is determined to be affirmative in Step S124, the main controller 100 determines that the confluence limitation condition has been satisfied, and the process proceeds to Step S126. When it is determined to be negative in Step S124, the main controller 100 determines that the limitation cancellation condition has been satisfied, and the process proceeds to Step S128.
In Step S126, the main controller 100 outputs an off-signal that demagnetizes the solenoid of the confluence switching valve 33 and executes the confluence limitation control of switching the confluence switching valve 33 to the normal position, and the process returns to the main routine (refer to
In Step S128, the main controller 100 outputs an on-signal that excites the solenoid of the confluence switching valve 33 and executes limitation cancellation control of switching the confluence switching valve 33 to the confluence position, and the process returns to the main routine (refer to
As shown in
As shown in
In Step S133, the main controller 100 refers to the table of the characteristic ΔNc shown in
In Step S135, the main controller 100 calculates the required engine rotation speed Nr. The required engine rotation speed Nr is obtained by adding the target engine rotation speed Nt calculated in Step S131 and the speed correction value ΔN calculated in Step S133. The main controller 100 outputs a control signal corresponding to the required engine rotation speed Nr calculated in Step S135 to the engine controller 15, and the process returns to the main routine (refer to
As shown in
As shown in
In Step S143, the main controller 100 determines whether or not the first limitation mode has been set. The process proceeds to Step S147 when it is determined to be affirmative in Step S143, and the process proceeds to Step S149 when it is determined to be negative in Step S143.
In Step S145, the main controller 100 selects the characteristic A0 out of the characteristics A0, A1, A2 and selects the characteristic B0 out of the characteristics B0, B1, B2, and the process returns to the main routine (refer to
In Step S147, the main controller 100 selects the characteristic A1 out of the characteristics A0, A1, A2 and selects the characteristic B1 out of the characteristics B0, B1, B2, and the process returns to the main routine (refer to
In Step S149, the main controller 100 selects the characteristic A2 out of the characteristics A0, A1, A2 and selects the characteristic B2 out of the characteristics B0, B1, B2, and the process returns to the main routine (refer to
As shown in
As shown in
In Step S1520, the main controller 100 refers to the table of the control characteristic Tc (refer to
In Step S1530, the main controller 100 determines whether or not the target rotation speed Nftc is the maximum target rotation speed Nftx or above. The process proceeds to Step S1540 when it is determined to be affirmative in Step S1530, and the process proceeds to Step S1545 when it is determined to be negative in Step S1530.
In Step S1540, the main controller 100 sets the maximum target rotation speed Nftx as the target speed Nft, and the process proceeds to Step S1552. In Step S1545, the main controller 100 sets the target rotation speed Nftc as the target speed Nft, and the process proceeds to Step S1552.
In Step S1552, the main controller 100 determines whether or not the non-limitation mode has been set. The process proceeds to Step S1555 when it is determined to be affirmative in Step S1552, and the process proceeds to Step S1553 when it is determined to be negative in Step S1552.
In Step S1553, the main controller 100 determines whether or not the first limitation mode has been set. The process proceeds to Step S1557 when it is determined to be affirmative in Step S1553, and the process proceeds to Step S1558 when it is determined to be negative in Step S1553.
In Step S1555, the main controller 100 selects the characteristic I0 out of the characteristics I0, I1, I2, and the process proceeds to Step S1560. In Step S1557, the main controller 100 selects the characteristic I1 out of the characteristics I0, I2, and the process proceeds to Step S1560. In Step S1558, the main controller 100 selects the characteristic I2 out of the characteristics I0, I1, I2, and the process proceeds to Step S1560.
In Step S1560, the main controller 100 refers to a table of the control current characteristic selected (any of the characteristics I0, I1, I2 shown in
When all process of Steps S130, S140, S150 finishes, the process shown in the flowchart of
According to the embodiment described above, following actions and effects are secured.
(1) The wheel loader related to the present embodiment includes the engine 190, the working device 119 that includes the bucket 112 and the arm 111, the hydraulic cylinders (115, 117) for driving the working device 119, the main hydraulic pump 11 that is driven by the engine 190 and discharges the pressure oil that is for driving the hydraulic cylinders (115, 117), the operation device 31 that operates the hydraulic cylinders (115, 117), the accessory pump 12 that is driven by the engine 190 and discharges the pressure oil that is for driving the fan device that includes the cooling fan 14, and the confluence switching valve 33 that merges the pressure oil discharged from the accessory pump 12 with the pressure oil discharged from the main hydraulic pump 11.
The main controller 100 executes confluence limitation control of reducing the confluence flow rate at the confluence switching valve 33 compared to the time when the air density ρ of the outside air is higher than the density threshold ρs1 when the air density ρ of the outside air is lower than the predetermined density threshold ρs1. The main controller 100 cancels the confluence limitation control when the actual engine rotation speed Na detected by the rotation speed sensor 136 becomes higher than the predetermined speed threshold (rotation speed value) Na0 during the confluence limitation control. Thus, according to the present embodiment, when the wheel loader is under an environment where the air density of the outside air is low such as the high altitudes, by limiting the confluence control, the load applied to the engine 190 can be reduced, and deterioration of the racing performance of the engine 190 can be suppressed. Because the racing performance (the increase rate of the engine rotation speed) of the engine 190 at the time of working at the high altitudes can be improved compared to the related arts, the working performance can be improved.
(2) The speed threshold Na0 stored in the storage device of the main controller 100 is made a higher value as the air density ρ of the outside air is lower. Therefore, as the air density ρ is lower, the timing of starting the confluence control can be delayed. As the air density ρ is lower, the output torque of the engine 190 drops, and therefore the lifting speed (loading and unloading speed) of the arm 111 and the acceleration performance of traveling drop. According to the present embodiment, since the starting timing of the confluence control can be delayed according to drop of the loading and unloading speed and the travel acceleration performance, the balance of the travel performance and the loading and unloading performance can be kept appropriately in each of plural working sites having different altitude.
(3) In the speed threshold Na0, at least the values Na01, Na02 equal to or greater than the engine rotation speed at the maximum torque point are included. The racing performance of the engine 190 can be improved sufficiently by giving priority to the acceleration performance of the engine 190 (the increase rate of the engine rotation speed) and starting the confluence control after being shifted to a state where sufficient torque can be generated at least in the low speed range of the engine 190. Particularly, when the speed threshold Na0 is set to Na02 (Na02>Nmax), priority can be given to the acceleration performance of the engine 190 in all speed range of the engine 190.
(4) The main controller 100 includes the torque characteristic setting section 100g that sets the pump absorption torque characteristic of the main hydraulic pump 11 based on the air density ρ of the outside air. Thereby, a load applied to the engine 190 in working at the high altitudes and the like where the air density ρ is low can be further reduced, and the racing performance of the engine 190 can be further improved. Further, also in a case the loading and unloading operation is delayed due to drop of the hydraulic load by limitation of the pump absorption torque characteristic, by adjusting the speed threshold Na0 described above, the balance of the travel performance and the loading and unloading performance can be kept appropriately.
(5) The main controller 100 includes the required speed setting section (correction section) 100b that corrects the rotation speed of the engine 190 so as to be increased as the air density ρ of the outside air becomes lower. By increasing the engine rotation speed at the time of working at the high altitudes compared to the time of working at the flats, occurrence of the engine stall at the low speed range is prevented and the acceleration performance of the engine 190 (the increase rate of the engine rotation speed) can be improved. As a result, the working performance can be improved.
(6) Under an environment such as the high altitudes where the air density is low, since the air resistance is less, over speed of the cooling fan 14 is concerned. In the present embodiment, the main controller 100 includes the fan control section 100h that lowers the maximum target rotation speed Nftx of the cooling fan 14 as the air density ρ of the outside air becomes lower. Therefore, the over speed of the cooling fan 14 at the time of working at the high altitudes can be prevented. Also, since a load applied to the engine 190 can be reduced by lowering the maximum target rotation speed Nftx of the cooling fan 14, the racing performance of the engine can be improved.
(7) Even when the control current (target speed command signal) I is determined only by the control current characteristic I0, as described above, the over speed can be prevented by lowering the maximum target rotation speed Nftx when the air density ρ is low. In the present embodiment, the main controller 100 sets the control current characteristic based on the air density ρ of the outside air. Thereby, when the air density ρ is low, since the oil pressure that controls the fan motor 26 is limited, the load consumed by the fan motor 26 can be reduced. Thus, in the present embodiment, since the control current characteristic is changed according to the air density ρ, the balance of the load of the vehicle body by the accessory pump 12 can be adjusted more effectively.
Such modifications as described below are also within the scope of the present invention, and one or a plurality of the modifications can be also combined with the embodiment described above.
(Modification 1)
Although an example of executing various controls (Steps S110, S120, S130, S140, S150) based on the air density ρ of the outside air was explained in the embodiment described above, the present invention is not limited to it. Various controls (Steps S110, S120, S130, S140, S150) may be executed based on the atmospheric pressure instead of the air density ρ of the outside air.
(Modification 1-1)
It may be configured that, when the atmospheric pressure P is lower than a predetermined threshold P1, the main controller 100 executes the confluence limitation control of reducing the confluence flow amount at the confluence switching valve 33 compared to the time the atmospheric pressure P is higher than the threshold P1. The threshold P1 is a threshold used for determining that the wheel loader is located at “the high altitudes”. Also, to the speed threshold Na0, a higher value is set as the atmospheric pressure P is lower.
(Modification 1-2)
It may be configured that the main controller 100 sets the pump absorption torque characteristic of the main hydraulic pump 11 based on the atmospheric pressure P. For example, the main controller 100 selects the characteristics A0, B0 when the atmospheric pressure P is a first pressure threshold Pp1 or above (the non-limitation mode). The main controller 100 selects the characteristics A1, B1 when the atmospheric pressure P is below the first pressure threshold Pp1 and a second pressure threshold Pp2 or above (the first limitation mode). The main controller 100 selects the characteristics A2, B2 when the atmospheric pressure P is below the second pressure threshold Pp2 (the second limitation mode). Also, the magnitude relation of Pp1, Pp2 is Pp1>Pp2. The first pressure threshold Pp1 is a threshold used for determining that the wheel loader is located at “the flats”, and the second pressure threshold Pp2 is a threshold used for determining that the wheel loader is located at “the high altitudes”.
(Modification 1-3)
The main controller 100 may correct the rotation speed of the engine 190 so as to be increased as the atmospheric pressure P becomes lower.
(Modification 1-4)
The main controller 100 may lower the target speed (command value) for the cooling fan 14 as the atmospheric pressure P becomes lower, the target speed (command value) for the cooling fan 14 being according to the control current I.
(Modification 2)
Although the work vehicle including the bucket 112 as a working tool was explained as an example in the embodiment described above, the present invention is not limited to it. For example, the present invention may be applied to a work vehicle including a working tool such as a plough and a sweeper as the working tool.
(Modification 3)
Although an example of applying the present invention to a work vehicle transmitting the engine output to the transmission 3 through the torque converter 4 namely the so-called torque converter driving type was explained in the embodiment described above, the present invention is not limited to it. For example, the present invention may be applied to a wheel loader including HST (Hydro Static Transmission) and a wheel loader including HMT (Hydro-Mechanical Transmission).
(Modification 4)
The operation device 31 operating the control valve 21 may be of an electric type instead of the hydraulic pilot type.
(Modification 5)
The engine controller 15 may possess functions possessed by the main controller 100, and the main controller 100 may possess functions possessed by the engine controller 15. For example, instead of that the main controller 100 selects the engine output torque characteristic based on the air density ρ, the engine controller 15 may select the engine output torque characteristic based on the air density ρ. Also, the atmospheric pressure sensor 160 and the outside air temperature sensor 161 may be connected to the engine controller 15. In this case, the main controller 100 acquires information of the atmospheric pressure detected by the atmospheric pressure sensor 160 and the outside air temperature detected by the outside air temperature sensor 161 through the engine controller 15.
(Modification 6)
Although an example of selecting one value out of three values of Na00, Na01, Na02 as the speed threshold Na0 based on the air density ρ was explained in the embodiment described above, the present invention is not limited to it. It is also possible to store the relation between the speed threshold Na0 and the air density ρ in a table form or a functional form in the storage device and to calculate the speed threshold Na0 based on the air density ρ calculated.
(Modification 7)
Although an example of configuring the confluence switching valve 33 by a solenoid valve that was switched between the normal position and the confluence position was explained in the embodiment described above, the present invention is not limited to it. The confluence switching valve 33 may be configured with an electromagnetic proportional valve. When it is determined that the confluence limitation condition has been satisfied, instead of switching the confluence switching valve 33 to the normal position (shut-off position), it may be configured for example that the valve control section 100e retains the spool at a position where the opening of the flow passage to the confluence line 35 becomes approximately 10%. That is to say, it may be configured that the confluence flow rate is reduced to a predetermined flow rate instead of limiting the confluence flow rate to 0% when the confluence limitation condition has been satisfied.
(Modification 8)
Although an example of switching the confluence switching valve 33 to the confluence position when the limitation cancellation condition had been satisfied was explained in the embodiment described above, the present invention is not limited to it. Even when the limitation cancellation condition is satisfied, if a confluence invalidity condition is satisfied, the confluence switching valve 33 may be kept at the normal position. As the confluence invalidity condition, to be in the midst of the forward/backward switching operation, an event that the actual engine rotation speed Na is equal to or below a threshold that is set based on the required engine rotation speed Nr, an event that the temperature of the hydraulic oil and the cooling water is a predetermined threshold or above, and so on can be employed for example.
(Modification 9)
Although an example in which one characteristic out of the plural pump absorption torque characteristics B0, B1, B2 was selected based on the air density ρ was explained in the embodiment described above, the present invention is not limited to it. For example, between the characteristic B1 and the characteristic B2 and between the characteristic B0 and the characteristic B2, the characteristic may be changed continuously according to the air density ρ.
(Modification 10)
Although an example in which one characteristic out of the plural control current characteristics I0, I1, I2 was selected based on the air density ρ was explained in the embodiment described above, the present invention is not limited to it.
(Modification 10-1)
Between the characteristic I0 and the characteristic I2, the characteristic may be changed continuously according to the air density ρ.
(Modification 10-2)
The control current I may be corrected based on the air density ρ. In the present modification, a table of the control current characteristic I0 shown in
(Modification 11)
Although the embodiment described above was explained with an example of the wheel loader as an example of the work vehicle, the present invention is not limited to it. For example, the present invention can be applied to various work vehicles such as a wheel excavator and a tele-handler.
Although various embodiments and alterations were explained above, the present invention is not limited to the contents of them. Other aspects conceivable within the scope of the technical thought of the present invention are to be included within the scope of the present invention.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2016/078738 | 9/28/2016 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2018/061132 | 4/5/2018 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6076488 | Yamagishi | Jun 2000 | A |
| 6179570 | Smith | Jan 2001 | B1 |
| 7958907 | Nishikawa | Jun 2011 | B2 |
| 8701397 | Tanaka | Apr 2014 | B2 |
| 10273962 | Mate | Apr 2019 | B2 |
| 20060090460 | Ma | May 2006 | A1 |
| 20070193262 | Iwamoto | Aug 2007 | A1 |
| 20080034746 | Verkuilen | Feb 2008 | A1 |
| 20090090237 | Nishikawa | Apr 2009 | A1 |
| 20110011076 | Tanaka | Jan 2011 | A1 |
| 20150063967 | Morita | Mar 2015 | A1 |
| 20160251832 | Kure | Sep 2016 | A1 |
| 20160273192 | Kajita | Sep 2016 | A1 |
| Number | Date | Country |
|---|---|---|
| 2009-228874 | Oct 2009 | JP |
| 2010-48336 | Mar 2010 | JP |
| 2015-86575 | May 2015 | JP |
| Entry |
|---|
| International Search Report (PCT/ISA/210) issued in PCT Application No. PCT/JP2016/078738 dated Dec. 13, 2016 with English translation (three (3) pages). |
| Japanese-language Written Opinion (PCT/ISA/237) issued in PCT Application No. PCT/JP2016/078738 dated Dec. 13, 2016 (four (4) pages). |
| Number | Date | Country | |
|---|---|---|---|
| 20190169817 A1 | Jun 2019 | US |
