The present invention pertains to a working apparatus, especially a beam-operated joining apparatus for working a workpiece with a high-energy beam, especially laser beam, wherein the working apparatus has a working tool movable in a direction of transport with a working head emitting the beam and with a pressing device with a pressing element, which is arranged at the level of and to the side of the beam.
Such a beam-operated joining apparatus is known from DE 20 2010 008 808 U1 or DE 201 03 411 U1. It is used to join, especially weld or solder workpieces with a laser beam and has a joining tool movable by an industrial robot in a direction of transport with a working head emitting the laser beam and with a pressing device with a pressing element, which is arranged, when viewed in the direction of transport, at the level of and laterally next to the laser beam. The beam-operated joining apparatus shown in DE 20 2010 008 808 U1 is used to weld or solder roof parts at side wall parts of a vehicle body.
An object of the present invention is to further improve the prior-art working technique, especially the beam-operated joining apparatuses.
The working technique according to the invention i.e., the working apparatus and the working method, can lead, thanks to improved pressing technique, to working results of better quality, especially better joining qualities.
The working technique is especially suitable for joining multipart workpieces, in which the workpiece parts are oriented in some areas obliquely to the direction in which the working tool is pressed and are supported on one another along this oblique plane. The workpiece parts can be pressed and clamped to one another by means of the pressing device and the plurality of pressing elements at a plurality of points and hence more uniformly as well as in a larger area. Any possible tolerances of the workpiece parts can be compensated as a result better and over a larger area along the working path. The working result, especially a joint seam, can be more uniform due to this compensation and has a better technical and optical quality.
The pressing device with the at least two, preferably three or more pressing elements has the advantage that it can be optically adapted to the particular clamping and pressing needs of the workpiece parts. The pressing elements can be activated or deactivated for this for pressing individually and preferably independently from one another. For example, they can be fed into a pressing position at the workpiece or workpiece part for activation and pressed with a clamping force F. They can be moved for deactivation into a pressing-free inoperative position or left in the pressing position and the power operating them can be switched off.
Pressing the workpiece parts in the immediate vicinity of the point at which the beam reaches the workpiece and of the joining point is advantageous on the end areas or points of a working path, especially of a joint seam, that are especially critical for joining. It may be advantageous in the inner or central area of the path in certain applications, e.g., in case of the aforementioned roof welding operations, to press in the direction of transport of the working tool at a spaced location only in front of or behind the working or joining point. The tolerance compensation and the accompanying deformation of the workpiece parts becomes more uniform due to the correspondingly extended pressing and clamping area, so that an improved working result, especially improved quality of the joint seam, will be obtained. The optical quality, in particular, is possibly of primary significance in these central areas of the path.
The pressing or clamping force applied by the pressing element or pressing elements can be controlled in a sensitive manner and also regulated, if necessary, by means of a suitable sensor system. Boundary conditions dictated by the workpiece, e.g., the preservation of the surface finish or the like, may also be taken into account in this connection.
Further, it is advantageous for reasons of quality if one or more and preferably all pressing elements are designed as pressing rollers, which can roll on the workpiece part on which they act without damaging the surface. In addition, it is advantageous for this to provide a rotating drive. This drive may be synchronized with the transport or feed motion and the rolling velocity caused thereby.
An especially simple embodiment provides for a mechanical rotating drive with derivation of the rotary motion from a friction roller, which is likewise pressed onto the workpiece part in a frictionally engaged manner and which converts the usually translatory transport or feed motion into a rotary motion especially gently for the workpiece part and drives, via this, one or another of the pressing rollers by means of an axle connection. The friction roller, which is present as one roller or as a plurality of rollers, may be arranged at a spaced location from the working point or working path for thermal shielding. The pressing rollers can have, as a result, a more suitable design for the pressing task proper in terms of material, shape or the like, which can also withstand the thermal effects and is insensitive to any possible effects of the process, e.g., blobs of melted filler metal or melted solder, gases, etc.
The working technique being claimed may be used for a great variety of working methods with a high-energy beam. Laser beam working is preferred. There are special advantages in this connection in the joining technique with a laser beam or another high-energy beam, e.g., an ion or plasma beam. Preferred joining techniques are soldering or welding. Special advantages are offered especially by beam-operated soldering, preferably laser beam-operated soldering, for the above-described applications in car body manufacturing.
The present invention is shown schematically and as examples in the drawings. The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the drawings:
The present invention pertains to a working apparatus (1) and to a method for working a workpiece (4) with an emitted high-energy beam (2). The working apparatus (1) is preferably designed as a beam-operated joining apparatus and the method as a beam-operated joining method.
In a cut-away schematic side view,
The beam-operated joining apparatus (1) shown in
The panels (12, 13) extend in a direction at right angles to the drawing plane of
The beam-operated joining apparatus (1) shown in
The manipulating device is movable along a plurality of axes and may have any desired number and arrangement of rotatory and/or translatory axes of motion. The manipulating device (5) is preferably designed as an industrial robot (19) and has a driven member (20). In the embodiment being shown, it is an articulated arm robot with six axes of rotation. It comprises a base, a rocker, which is mounted thereon rotatably and pivotably and which carries at its free end a pivotably mounted arm or extension arm, at the end of which the driven member (20) is arranged. The latter is designed, e.g., as a so-called robot hand, which has three rotatory axes in the exemplary embodiment being shown. The driven member (20) has a rotating driven flange, which is connected to a connection (21) at the beam-operated joining tool (3) directly or via the intermediary of a change-over coupling. The connection may be detachable.
The working tool, especially beam-operated joining tool (3), has a working head (7), especially a working head, which emits the laser beam (2) and is directed towards the workpiece (4). The working tool (3) has, furthermore, a pressing device (8) with a plurality of pressing elements (28, 29, 30), which can be fed against the workpiece (4) and pressed on with a pressing force (F). In addition, the working tool (3) may have a feeding device (9) for said aid (18) and optionally a sensor system (10).
The working head (7) has a beam feeding device (23), e.g., a fiber optic cable, an optical system (25) and a beam outlet (24), from which the laser beam (2) exits to the workpiece (4). The optical system (25) may be adjustable. It may have, e.g., an autofocus device for axially displacing the beam focus and/or a scanner optical system with lenses and/or mirrors, which can be adjusted, especially pivoted, in a controlled manner, in order to be able to be deflected in terms of its exit angle.
The laser beam (2) has a point of impact (26) on the workpiece (4) on which it falls or on one or both workpiece parts (12, 13) as well as the joining aid (18) that may be present. The focus may be located above or below the point of impact (26).
The manipulating device (5) moves the working tool (3) in a direction of transport or feed direction (11), which is directed along the desired working path (16). To make it possible to exactly follow the preset working path (16), the working tool (3), especially the working head (7), may have a tracking device (40), which makes possible a tracking motion indicated in
Furthermore, the working head (7) may have an oscillating device (27) indicated in
To search for and track the working path (16) on the workpiece, the feeding device (9) for said aid (18) may be used as a tactile sensor interacting with a corresponding, e.g., unpowered tracking device (40). As an alternative or in addition, a preferably contactless sensor system (10) may be used to search for or track the working path (16) and to control the driven tracking device (40). Quality control of the working process, especially of a joint seam (16), may also be performed with a sensor system (10).
The working tool (3) has, furthermore, a frame (6), on which the connection (21) is arranged and which may optionally also contain a media coupling. The frame (6) may have a principal plane or an attachment plane, which is directed along the direction of transport (11).
Furthermore, a carriage (22), which, controlled with an adjusting device (41), can be moved to and fro in the direction of the workpiece (4), may be arranged and guided at the frame (6). This arrangement may be designed, for example, corresponding to DE 20 2010 008 808 U1. The working head (7) and the pressing device (8) explained below are arranged in the embodiment being shown at the carriage (22) and can be fed via said carriage to the workpiece (4). As an alternative, a stationary arrangement at the frame (6) is possible.
The pressing device (8) is used to apply a controlled pressing force or clamping force (F) to the workpiece (4) or at least to a workpiece part (13) and to press said workpiece at a suitable point in the immediate or farther vicinity of the working point or joining point (15).
As is illustrated in schematic views in
The pressing element (8) has at least one additional pressing element (29, 30), which is arranged in the direction of transport (11) in front of and/or behind the pressing element (28) that is located close to the beam. This configuration may be designed in different ways.
In the exemplary embodiment shown, the pressing device (8) has three pressing elements (28, 29, 30). The pressing element (28) located close to the beam is arranged centrally, and another peripheral pressing element (29, 30) each is arranged in front of and behind it in the direction of transport (11). The pressing elements (28, 29, 30) are arranged on the same side of the workpiece (4) and act on the workpiece (4) with a pressing force (F) from the same direction, preferably in the perpendicular direction or in a slightly oblique position. In addition, additional pressing elements acting on the other side of the workpiece may be present as needed. The pressing elements (28, 29, 30) are preferably arranged flush in one row one after another in the direction of transport (11).
The pressing function of at least one pressing element (28, 29, 30) can be activated or deactivated and exert said pressing force (F) on the workpiece (4) or at least on a workpiece part (13) in case of activation. The pressing force (F) becomes ineffective in case of deactivation. The activation/deactivation may be effected by a motion and/or the application of a force of the pressing element or pressing elements (28, 29, 30).
The pressing elements (28, 29, 30) can be moved for this by means of a controllable infeed device (38) between a pressing position at the workpiece (4) and an inoperative position that is located at a spaced location therefrom. These pressing elements (28, 29, 30) can be moved individually by means of a controllable infeed device (38) between their pressing position and inoperative position. All these pressing elements (28, 29, 30) can preferably be fed and moved individually and independently from one another in the above-mentioned manner.
The infeed device (38) may have any desired and suitable design, e.g., it may be designed as a pneumatic or hydraulic cylinder, as an electric motor-driven spindle or toothed rack drive or the like. The infeed device (38) may be controllable by means of a control not shown, e.g., the robot control. The feed may also take place in a regulated manner by means of a suitable sensor system, e.g., a sensor system detecting the force or displacement. The pressing element or pressing elements (28, 29, 30) can be adapted to the workpiece (4) in the pressing position with a controllable, preferably regulatable pressing force (F). This force may be applied by the adjusting device (41) and/or the respective corresponding infeed device (38).
The infeed device (38) is indicated symbolically by a vertical double arrow in
A controllable infeed device (38) of its own may be associated with each pressing element (28, 29, 30). It is possible in another embodiment to associate a common controllable infeed device (38) to a plurality of pressing elements (29, 30), e.g., to the two peripheral pressing elements (29, 30). This may be designed, e.g., as a rotatable bearing yoke. As a result, the pressing elements (29, 30) can be moved mutually alternatingly in their pressing and inoperative positions. When, for example, the other peripheral pressing element (29) assumes the pressing position, the other peripheral pressing element (30) is lifted off into the inoperative position. The pressing elements (28, 29, 30) are each located at a spaced location from the workpiece (4) in the inoperative position.
As is schematically indicated in
There are different possibilities for the design embodiment of the pressing element or pressing elements (28, 29, 30). The pressing elements (28, 29, 30) may have each an identical design or different designs.
In the exemplary embodiments shown, the pressing elements (28, 29, 30) are designed each as rotatable pressing rollers with an axis of rotation extending at right angles to the direction of transport, which rollers roll on the surface of the workpiece in the pressing position. The pressing rollers (28, 29, 30) may have identical or different shapes and dimensions, especially diameters. The pressing roller (28) located close to the beam may be, e.g., larger than the other pressing rollers (29, 30).
In another embodiment, the pressing element or pressing elements (28, 29, 30) may be designed as pressing fingers with sliding contact on the surface of the workpiece. In addition, there are other desirable design embodiments.
One or more and preferably all pressing elements (28, 29, 30) consist of a heat-resistant material that is stable during the process, especially metal. They preferably consist of steel. As a result, they are not modified, especially deformed, by the process heat at the working point (15) in an unacceptable manner. In addition, they are resistant to other effects of the process, e.g., blobs of melted solder or melted filler metal, vapors, liquids or the like.
In the variant according to
It is then possible to change over from the operating position according to
In the embodiments shown in
In another embodiment, the pressing force (F) of the adjusting device (41) and the respective infeed device (38) may be applied together. Another variant makes provisions for the application of force by the respective infeed device (38) only. This is also suitable for working tools (3) without carriage (22) or a similar adjusting axle and without adjusting device (41).
Furthermore, a significant feed motion of the pressing elements (28, 29, 30) may be eliminated in another embodiment, and the infeed device(s) (38) is/are controllable force generating devices, with which the pressing force (F) can be switched on or off.
One or more pressing rollers (28, 29, 30) may have a rotating drive (34). It drives the particular pressing roller (28, 29, 30) to which force is being applied synchronously with the rolling motion thereof, which is due to the feed.
In the embodiment shown, the rotating drive (34) is designed as a mechanical rotating drive and as a rotating drive whose drive motion is derived from the feed motion in another way. This rotating drive has at least one friction roller (35), which contacts the workpiece (4) in a frictionally engaged manner and which has a corresponding design favorable for friction at the contact point with the workpiece (4) and has, e.g., a jacket consisting of plastic or the like with a high coefficient of friction and a certain flexibility or elasticity. It may be located at a more widely spaced location from the working point (15) or the working path (16) in the transverse direction than the corresponding pressing roller (28, 29, 30) in a rotationally engaged manner via an axis connection (36).
The friction roller (35) is coupled with at least one associated pressing roller (28, 29, 30). In the exemplary embodiment being shown, the friction roller (35) is coupled directly with a single pressing roller via a common axis (36). The axis connection (36) may have, as an alternative, a gear-like distribution, so that a friction roller (35) may be coupled with a plurality of pressing rollers (28, 29, 30) in a rotationally engaged manner.
As is shown in
Different variants of the embodiments shown and described are possible. The pressing device (8) may have a different number of pressing elements (28, 29, 30). Only two pressing elements may be present in one variant. These may be, e.g., the pressing element (28) located close to the beam and another pressing element, which is arranged in front of or behind the pressing element (28) located close to the beam in the direction of transport (11). In another variant, the pressing element (28) located close to the beam may be eliminated, and the other two pressing elements (29, 30) are arranged at spaced locations in front of and behind the laser beam or the working point (15). Further, it is possible to equip a pressing device (8) with four, five or more pressing elements (28, 29, 30).
It is possible in another variant to make a pressing element, especially a pressing roller, from a more heat-sensitive material, and said pressing element is screened by a heat-insulating screen from the laser beam (2) and the working point (15) to reduce the thermal effects of the process. It may also be located at a greater distance from this point (15). It is, furthermore, possible in case of such a design to eliminate a rotating drive (34) and to design a pressing roller (28, 29, 30) as a friction roller with a corresponding material that is favorable for friction. This may also be provided in only one driving roller in case of multiple pairs, and this pressing roller is then also designed as a friction roller of a correspondingly redesigned rotating drive for the other pressing rollers.
As an alternative, the rotating drive (34) may have a contoured driving roller for a positive-locking action on a correspondingly designed workpiece surface. The rotating drive (34) nay be designed in another variant as a drive that can be controlled and possibly regulated with a motor and connected to said control. The rotating drive (34) may also be eliminated.
The beam (2) may have a different design. It may be, e.g., an ion beam or a plasma beam. A beam (2) may be emitted constantly or in a pulsed manner. It may also be split, if needed, into a plurality of partial beams.
The working apparatus (1) and the working tool (3) may also be used for other working processes with a high-energy beam (2). This may be, e.g., a cutting process or a material removal process with the beam (2). Furthermore, other joining processes, e.g., welding, bonding or the like, may be used. The energy of the beam (2) impacting on the workpiece (4) and the heat introduced thereby into the workpiece (4) may also be used for any other desired heat treatments of the workpiece (4).
Further, it is possible to combine the features of the above-described exemplary embodiments and the variants thereof with one another in different ways and possibly also to exchange them.
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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20 2013 102 577.1 | Jun 2013 | DE | national |
This application is a United States National Phase Application of International Application PCT/EP2014/062084 filed Jun. 11, 2014 and claims the benefit of priority under 35 U.S.C. §119 of German Utility Model DE 20 2013 102 577.1 filed Jun. 17, 2013, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/062084 | 6/11/2014 | WO | 00 |