The invention relates to a working machine adapted for at least two functions, which comprise moving an implement and/or steering the machine.
The invention is applicable on working machines within the field of industrial construction machines, in particular wheel loaders. Although the invention will be described with respect to a wheel loader, the invention is not restricted to this particular vehicle, but may also be used in other heavy working machines, such as articulated haulers, trucks and excavators.
A wheel loader is usually provided with an internal combustion engine, a transmission line, and a gearbox for supplying torque to the driving wheels of the wheel loader. The gearbox provides different gear ratios for varying the speed of the vehicle, and for changing between forward and backward driving direction. The transmission line comprises a hydrodynamic torque converter arranged between the internal combustion engine and the gearbox. The torque converter is used to increase the torque during particularly heavy working operations, such as filling the bucket or acceleration of the wheel loader. The torque converter can very quickly adapt the output torque to the current working conditions. However, the torque converter has often a very low efficiency which is also dependent on the current driving conditions. The efficiency can be increased if the torque converter is provided with a lock-up function which can be used for direct operation. However, the gear ratio is fixed (1:1) in the lock-up state, and the problem of low efficiency remains during working operations where such a lock-up function cannot be used.
In addition to supply torque to the driving wheels, the internal combustion engine has to supply energy to a hydraulic pump of a hydraulic system of the wheel loader. Such a hydraulic system is used for lifting operations and/or steering the wheel loader. Hydraulic working cylinders are arranged for lifting and lowering a lifting arm unit, on which a bucket or other type of attachment or working tool, for example forks, is mounted. By use of another hydraulic working cylinder, the bucket can also be tilted or pivoted. Further hydraulic cylinders known as steering cylinders are arranged to turn the wheel loader by means of relative movement of a front and rear body part of the wheel loader.
On one hand, the rotation speed of the internal combustion engine has to be adapted to the hydraulic pump, and on the other hand, the internal combustion engine has to be adapted to the need for a very high torque, for example during filling the bucket when the speed of the wheel loader is close to zero. A rotation speed of the internal combustion engine determined by the hydraulic system means that the wheel loader has to be braked so as to adapt the velocity of the wheel loader to the current conditions. In order to fulfil the demands on speed of rotation and torque in different situations, the internal combustion engine has to be dimensioned for an unnecessary high effective output which output is not required or is only infrequently required. The use of an internal combustion engine which in some respects is oversized and further has to be driven during circumstances where the torque converter has low efficiency, and/or during conditions where the wheel loader has to be braked due to the hydraulic system, will result in high fuel consumption.
A wheel loader is generally used to excavate a natural ground with a bucket and load it onto a dump truck.
In some work operations, the hydraulic system sets contradictory demands on the internal combustion engine, which may lead to that the internal combustion engine has to be dimensioned for an unnecessary high effective output which output is only infrequently required. One critical case for the hydraulic system is when the functions lift and tilt are not separated, such as during emptying of the bucket.
Referring to the description above of the V-shaped driving pattern of the wheel loader, when the wheel loader has been forwarded to the dump truck and the bucket has been raised above a platform of the dump truck, the bucket should be tilted and on the same time lifted somewhat further in order to distribute the gravel onto the platform.
The lift function requires a high hydraulic pressure since the bucket with a heavy load should be lifted. However, it should only be lifted a small distance, which only requires a small hydraulic flow. On the other hand, the tilt function requires a high hydraulic flow since the bucket should be tilted all the way from a retracted position to an advanced position. The design of the mechanical linkage and the gravity serves for that only a small hydraulic pressure is required. Further, both the lift and tilt function only requires a moderate hydraulic power, since the hydraulic power is calculated by multiplying the pressure and the flow. Since the lift and tilt functions are connected in the same hydraulic system and operated by the same hydraulic pump, the pump has to be designed to fulfil all these demands. Thus, the pump will deliver a very high hydraulic power in order to provide both a high pressure and a high flow, which implies that the internal combustion engine will have to be designed to supply a comparatively high mechanical power. To summarize, due to the design of the hydraulic system, a higher hydraulic power is supplied than is demanded by the sum of the lift and tilt functions. This excess hydraulic power is throttled away to a hydraulic oil reservoir and thus forms a loss.
It is desirable that the invention is to provide a working machine of the kind referred to in the introduction, which working machine enables a more effective operation of the working machine and lower fuel consumption.
According to an aspect of the present invention, a working machine comprises at least two hydraulic circuits, one hydraulic circuit for each of said functions, wherein each hydraulic circuit comprises at least one hydraulic pump for operating the associated implement or steering function, a separate first electric machine drivingly connected to each of said hydraulic pumps for an individual supply of energy to the pump and extraction of energy from the pump, a transmission line for moving the working machine via driving wheels, wherein the transmission line comprises at least one second electric machine, which is operatively connected to said first electric machines for an exchange of power between the hydraulic circuits and the transmission line.
Thus, the working machine creates conditions for recuperating kinetic energy in the transmission line (and steering system) and potential energy from operation of the lifting arm unit during a complete working cycle.
In other words, each hydraulic function has a separate circuit and is driven by a separate electric machine. In this way, each hydraulic function may be operated individually without negatively effecting another hydraulic function. Thus, each hydraulic function may for example be controlled individually to recuperate energy. This creates conditions for distributing energy between the transmission line and the hydraulic circuits to a large extent and in different work operations. Further, it creates conditions for driving the pumps of the separate hydraulic functions individually and also distributing energy between the hydraulic circuits, which is advantageous for example during emptying of a bucket, see description above. The provision of the separate hydraulic circuits further creates conditions for a more free positioning of the electric machine and the associated pump for each function.
Further, by operating the hydraulic circuits electronically, the pumps may be operated to an optimum rotation speed independently from the operation of the transmission line (and the internal combustion engine). Thus, the operation of the internal combustion engine may remain unaffected while increasing the rotation speed of the pump(s).
By the provision of a transmission line comprising an electric machine for driving or braking the driving wheels, and/or for generating electric power for the hydraulic pumps, the power source can be more efficiently used, which enables a smaller power source to be used, and the fuel consumption can be lowered. For example, the hydraulic system can be driven at least partly by the electric machine instead of the power source. The power source is according to one example constituted by an internal combustion engine.
Thus, the rotation speed of the internal combustion engine does not need to be determined taking the hydraulic pumps into consideration. The electric machine of the transmission line can be used as a brake during a braking operation of the wheel loader, and at the same time function as a generator for recuperating energy. The energy can be directly supplied to the hydraulic circuits or stored in an electric energy storage means, such as a battery or super capacitor, to be used later on. If a great traction force is required, an additionally torque can be supplied to the driving wheels by means of the electric machine functioning as a electric motor, and, thus the need of the torque converter is decreased.
Further, in this way, the power source may be controlled to transmit energy directly to the driving wheels via a mechanical transmission line (via propeller shafts and transmissions) without any conversion to electric energy. Thus, in for example a transport mode, all power from the power source may be transmitted to the driving wheels. In another mode, all power supplied by the power source may be converted to electric energy for further distribution to the transmission line and/or the hydraulic circuits and/or a storage means. In a still further mode, a first part of the power from the power source may be supplied to the driving wheels directly, while a second part of the power from the power source may be converted to electric energy.
According to a preferred embodiment, the transmission line comprises a transmission unit for engagement and disengagement of the power source relative to the driving wheels. In other words, the transmission unit is adapted for a mechanical connection between the power source and the driving wheels.
Furthermore, the electric machine of the transmission line can be used for driving the driving wheels in the reversed direction. The transmission line preferably comprises a gear box. This means that the reverse gear of the gearbox can be eliminated. A further advantage is that the electric machine can be used for adapting the speed of rotation of the internal combustion engine and the speed of rotation of the transmission line to each other so as to facilitate coupling or decoupling of a direct operation state of a transmission unit comprised in the transmission line.
According to another preferred embodiment, the power source is operatively connected to one of said at least one second electric machine so as to supply power only to said second electric machine. In other words, the working machine comprises a series hybrid. Thus, all power supplied from the power source is delivered to an electric machine for further electronic transmission to the hydraulic circuits and the driving wheels.
According to a further development of the last mentioned embodiment, the transmission line comprises a further second electric machine and that said second electric machine, which is operatively connected to the power source is operatively connected to said further second electric machine for an exchange of power.
Further advantages and advantageous features of the invention are disclosed in the following description.
By the term “electric machine” is meant a combined electric motor and generator. The electric machine can be driven by electricity to supply an output torque on a shaft or be mechanically driven by applying torque on a shaft for producing electricity.
The term “transmission unit” comprises hydraulic clutches, both hydrodynamic clutches such as torque converters and hydrostatic clutches, as well as mechanical clutches. Thus, “transmission unit” comprises both torque converters which can increase the torque, and ordinary clutches only used for disengagement and direct operation with the gear ratio of 1:1.
With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
In the drawings:
In the embodiment illustrated in
A transmission line 110 of a working machine 1 according to the invention is schematically illustrated in
According to the invention, the transmission line 110 of the working machine 1 comprises at least one second electric machine 17a, 17b for driving or braking the driving wheels 130, and/or for powering said at least one hydraulic pump 100a, 100b, 100c by electricity.
Although the embodiment illustrated in
A separate first electric machine 18a, 18b, 18c is drivingly connected to each of said hydraulic pumps 100a, 100b, 100c for an individual supply of energy to the pump and extraction of energy from the pump. Further, said at least one second electric machine 17a, 17b is operatively connected to said first electric machines for an exchange of power between the hydraulic circuits 121,122,123 and the transmission line 110.
Thus, the second electric machines 17a, 17b are electrically connected to the hydraulic pumps 100a, 100b, 100c via the respective first electric machine (motor/generator) 18a, 18b, 18c driven by electricity. The second electric machines 17a, 17b can be connected directly to the first electric machines of the hydraulic pumps as well as connected to an electric energy storage means 19, such as a battery or a super capacitor, which in turn is connected to the first electric machines of the hydraulic pumps. The working machine 1 preferably comprises such an electric energy storage means 19 for storing energy and providing energy to the hydraulic pumps or to the electric machines 17a, 17b, 18a, 18b, 18c. Furthermore, conventional control units (not shown) can be used to control the energy transfer in different parts of the system illustrated in
Preferably, the transmission line 110 comprises two second electric machines 17a, 17b, one 17a of which is arranged upstream the transmission unit 150 and the second 17b is arranged downstream the transmission unit 150. By using two second electric machines the number of possible operation modes is increased. In the embodiment illustrated in
Although, a transmission line 110 comprising two electric machines is preferred, nevertheless advantages can be obtained by using one electric machine only, preferably arranged between the transmission unit and the driving wheels, and upstream any gearbox, i.e. between the transmission unit and the gearbox in the same way as the 5 second electric machine 17b is arranged in
Furthermore, it would be possible to combine the prior art technique where the hydraulic pump is driven by the internal combustion engine, for example such as described in connection with
In addition, the energy stored by the electric energy storage means 19 may in some cases be used for other functions 61 of the wheel loader, such as compressors, fans, actuators, etc.
At least one second electric machine 17a, 17b comprised in the transmission line 110 is used to drive or brake the driving wheels 130 and/or generate electric power for said at least one hydraulic pump 100a, 100b, 100c. In addition to the advantages obtained by operating the hydraulic pumps by means of power from one or more second electric machines 17a, 17b, the second electric machine 17a, 17b can be used for supplying torque to the driving wheels 130. By adapting the use of the internal combustion engine 120 and/or the electric machine/machines 17a, 17b to the current conditions, the total efficiency of the transmission line 110 can be increased.
With reference to
The internal combustion engine 120 together with lock-up or torque converter 150,
or the internal combustion engine 120 and/or the one of the second electric machines 17a and/or the other second electric machine 17b together with lock-up or torque converter 35150,
or the one of the second electric machines 17a and the other second electric machine 17b without lock-up or torque converter 150,
or by the other second electric machine 17b without lock-up or torque converter 150.
The second electric machine 17a can be driven by the internal combustion engine 120 for generating electricity or by the electric energy storage means 19 for providing torque, and the other second electric machine 17b can be driven by the first second electric machine 17a or the electric energy storage means 19 for providing torque. The torque converter 150 could be replaced by an ordinary hydraulic or mechanical clutch, offering the same alternatives as for the lock-up state of the hydrodynamic torque converter.
In
The working machine further comprises a transmission line 210 for moving the working machine via the driving wheels 130, wherein the transmission line comprises at least one second electric machine 17, which is operatively connected to said first electric machines for an exchange of power between the hydraulic circuits 121,122,123 and the transmission line 110, 210, 310. Thus, the electric power generating motor 200 is arranged to supply electricity to said at least one electric machine 17 and said at least one hydraulic pump 100a, 100b, 100c via said first electric machines 18a, 18b, 18c.
By the provision of at least one electric machine for driving the driving wheels of the working machine and a motor which supplies energy in the form of electricity, wherein the electric power generating motor is arranged to supply electricity to said at least one electric machine and said at least one hydraulic pump, the energy from the electric power generating motor, for example an internal combustion engine provided with an generator, can be more efficiently used and the total energy consumption can be lowered. The hydraulic system can be driven, without the need of adapting the rotation speed of the electric power generating motor. Furthermore, the electric machine can be used as a brake during a braking operation of the working machine, such as a wheel loader, and at the same time function as a generator for recuperating energy. The energy from the electric power generating motor can be directly supplied to the electric machine and the hydraulic system or stored in an electric energy storage means, such as a battery or super capacitor, to be used later on.
Furthermore, the electric machine can be used for driving the driving wheels in the reversed direction. This means that the reverse gear of the gearbox can be eliminated.
Although the working machine illustrated in
The working machine preferably comprises an electric energy storage means 19 for 20 storing energy from the electric power generating motor 200 and/or from said at least one electric machine 17. This electric energy storage means 19 is then used to provide electricity to said at least one electric machine 17 and/or said at least one hydraulic pump 100a, 100b, 100c.
In addition to drive the driving wheels 130, one or more of said at least one electric machine 17 can be used to brake the driving wheels of the working machine during a brake operation of the working machine. At the same time the electric machine 17 can function as a generator for recuperating energy which energy can be stored in the electric energy storage means 19 and/or used for the hydraulic system 20.
In a preferred embodiment of the invention the working machine has at least two implement and/or steering functions, and at least one said hydraulic pump is arranged for each implement and/or steering function. In the embodiment examples schematically illustrated in
The working machine schematically indicated in
Further, the transmission line 310 for moving the working machine via driving wheels 130 comprises said two second electric machines 17a, 17b, which are operatively connected to said first electric machines for an exchange of power between the hydraulic circuits 121,122,123 and the transmission line 310.
The power source 120 is operatively connected to one 17a of said second electric machines so as to supply power only to said second electric machine 17a. The transmission line 310 further comprises a further second electric machine 17b and said second electric machine 17a, which is operatively connected to the power source 120, is operatively connected to said further second electric machine 17b for an exchange of power.
Within the scope of the invention, the electric power generating motor 200 can be designed in many different ways as long as it is able to provide electricity. One option is to use a fuel cell for providing electricity. Another example of an electric power generating motor is an internal combustion engine provided with an electric generator. A further solution is to use a gas turbine provided with an electric generator. The electric power generating motor can also be a free-piston engine provided with an electric generator.
It should be pointed out that throughout the application the term “driving wheels” is meant to comprise vehicle wheels for direct engagement with the ground as well as vehicle wheels for driving a ground engaging member, such as tracks, crawlers or similar.
It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.
For example, the power is not necessarily developed in the working machine itself. For example, an external power supply may be used. More specifically, the working machine may be provided with means for plug-in into a general electricity supply network. In such a case, the energy storage means in the working machine must be substantial.
Number | Date | Country | Kind |
---|---|---|---|
SE2005/001539 | Oct 2005 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/SE06/01164 | 10/13/2006 | WO | 00 | 4/3/2008 |