This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. P2023-035260, filed on Mar. 8, 2023, and the entire contents of which are incorporated herein by reference.
The present invention relates to a working vehicle.
Conventionally, a working vehicle having a configuration in which a hydraulic pump is driven by performing inverter control on an electric motor, and a travel body and a working unit are hydraulically driven is known (PTL 1: JP Patent No. 6,463,537).
According to the conventional configuration, when a required flow quantity of the pressure oil is increased, for example, in a case where a hydraulic motor and the working unit operate at the same time, the output of the electric motor for driving the hydraulic pump is sometimes insufficient depending on the work amount. A possible countermeasure is to use an electric motor with high maximum torque. However, the use of such an electric motor with high maximum torque presents a problem that the frequency and duration of using the electric motor in an efficient rotation speed range are reduced, leading to the reduction in electric power consumption.
The present invention is made in view of the above-described circumstances. Therefore, an object of the invention is to provide a working vehicle in which a plurality of electric motors is capable of following the increase required amount of pressure oil and improving the electric power consumption of the electric motor.
The present invention has been accomplished under the solutions as disclosed below.
The present invention relates to a working vehicle. The working vehicle comprises a control valve unit, a first drive unit supplying hydraulic oil to a primary side of the control valve unit, a travel unit, a lower body provided with the travel unit, an upper body slewably disposed on the lower body, a second drive unit causing the upper body to slew, a cab disposed in the upper body, a plurality of work units and a plurality of traveling hydraulic motors operated by pressure oil from secondary side of the control valve unit, an operation unit operated by an operator, and a controller. The first drive unit includes a first hydraulic pump, a first electric motor that drives the first hydraulic pump, a second hydraulic pump, and a second electric motor that drives the second hydraulic pump, the first hydraulic pump and the second hydraulic pump are respectively a fixed displacement gear pump, and a check valve is disposed on an output side of the first hydraulic pump and an output side of the second hydraulic pump, respectively. The controller performs a control of the first electric motor and the second electric motor to adjust a first rotation speed of the first electric motor and a second rotation speed of the second electric motor such that a total rotation speed of the first rotation speed and the second rotation speed matches a target rotation speed calculated from required amount of pressure oil on the secondary side of the control valve unit.
According to the configuration, the two electric motors for driving the hydraulic pumps can follow the increase in required flow quantity of the pressure oil, and the electric power consumption of the electric motors can be improved.
As an example, the controller performs the control to adjust such that the second rotation speed does not exceed the first rotation speed. This makes it possible to easily increase the frequency and duration of using the first electric motor and the second electric motor in an efficient rotation speed range.
As an example, the working vehicle includes a temperature sensor for detecting a temperature of the hydraulic oil. The controller performs the control to adjust such that the first rotation speed and the second rotation speed are limited according to a reference, when the temperature is lower than the reference. This prevents cavitation and unusual sound due to increased viscosity of hydraulic oil, resulting in the improvement in the electric power consumption.
As an example, the second drive unit includes a slewing electric motor with a speed reducer. The controller performs the control to adjust such that the total value is matched to the target rotation speed in a case where the second drive unit is not operated. The controller performs the control to adjust such that the total value is reduced to be lower than the target rotation speed and horsepower is reduced in a case where the second drive unit is operated. This can increase the operating time of the working unit for a case where the second drive unit is operated.
As an example, the second drive unit includes a slewing electric motor with a speed reducer, and the cab is provided with an air conditioner with an electric motor. The controller performs the control to adjust such that the total value is matched to the target rotation speed in a case where both the second drive unit and the air conditioner are not operated. The controller performs the control to adjust such that the total value is reduced to be lower than the target rotation speed and horsepower is reduced in a case where any one or both the second drive unit and the air conditioner is operated. As an example, the operating unit switches between a normal mode and a horsepower-reduced mode. Accordingly, when the operating unit is placed in the normal mode, the work amount of the working unit per unit time can be increased without reduction of the horsepower. It is thus possible to select the increase in operating time or the increase in work amount per unit time according to the work site situations.
According to the invention, the working vehicle can be achieved in which backflow to the hydraulic pumps is prevented, the two electric motors for driving the hydraulic pumps can follow the increase in required flow quantity of the pressure oil, and the electric power consumption of the electric motors can be improved compared to the conventional configurations.
Hereinafter, an embodiment of the invention will be explained in detail with reference to the drawings.
The working vehicle 1 includes an on-board charger that supplies electric power to a plurality of electric motors and so on and a display unit 98 that is configured to display information on operation of a drive unit, information on remaining battery capacity, and other known vehicle information. Incidentally, devices for use in travel motion and work in the working vehicle 1 are common to those in a known working vehicle, and the detailed description thereof is omitted.
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The working vehicle 1 includes a slewing unit 8 operated by a second drive unit 16. As an example, the second drive unit 16 has an electric motor 16a to which a speed reducer 16c is assembled and has a configuration in which a pinion gear of the speed reducer 16c is engaged with a slewing bearing of the lower body 2 (not shown). As a configuration other than the above, a slewing unit provided with a hydraulic motor can be used.
The working vehicle 1 is provided with a plurality of working units including a working unit 7 and a working unit 14, and the plurality of working units is configured to be operated hydraulically (by hydraulic oil at a predetermined pressure). The working unit 14 includes a blade 51a, for example. The blade 51a is attached to the lower body 2 as to swing in the up-down direction and in the up-down direction including the front and rear components.
The working unit 7 includes, as an example, a boom 51b, an arm 51c, and an attachment 51d such as a bucket. The attachment 51d is, however, not limited to the bucket and a known attachment can be used. The boom 51b is attached to the upper body 3 as to swing in the up-down direction and in the up-down direction including the front and rear components. In the embodiment, a boom bracket is provided (not shown) between the upper body 3 and the boom 51b. The boom bracket enables the boom 51b to swing in the left-right direction and in the left-right direction including the front and rear components with respect to the upper body 3. Incidentally, the boom bracket is sometimes omitted. The arm 51c is attached to the boom 51b as to swing in the up-down direction and in the up-down direction including the front and rear components. The attachment 51d (bucket) is attached to the arm 51c as to swing in the up-down direction and in the up-down direction including the front and rear components. In the embodiment, the attachment 51d is caught and locked by a quick hitch 55 attached to the arm 51c. A part enclosed by a broken line P1 in the drawing shows a schematic configuration of the quick hitch 55.
As an example, the blade 51a is configured to swing, by a hydraulic cylinder 18a for the blade, in the up-down direction with respect to the lower body 2. As an example, the arm 51c is configured to swing, by a hydraulic cylinder 18b for the arm, in the up-down direction with respect to the boom 51b. As an example, the attachment 51d (bucket) is configured to swing, by a hydraulic cylinder 18c for the bucket, in the up-down direction with respect to the arm 51c. As an example, the boom 51b is configured to swing, by a boom cylinder, in the up-down direction with respect to the upper body 3 (not shown). As an example, the boom 51b is configured to swing, by a swing cylinder, in the left-right direction with respect to the upper body 3 (not shown).
As an example, the quick hitch 55 includes a fixed claw 55a, a movable claw 55b, and a quick hitch cylinder 56 (quick hitch actuator) for pivoting the movable claw 55b. In order to lock the quick hitch 55, the operator operates the operating unit 5 to attach the fixed claw 55a to a first pin 57a provided in the attachment 51d (bucket), and then, to attach the movable claw 55b to a second pin 57b provided in the attachment 51d (bucket). Then, the quick hitch cylinder 56 is extended to lock the attachment 51d. In order to unlock the quick hitch 55, the operator operates the operating unit 5 to retract the quick hitch cylinder 56, and the attachment 51d is unlocked.
The plurality of operating units 5 (operating levers) operated by the operator are provided in the cab 4. As an example, a trigger switch 30 includes a first button 31a (hand button) in the left operating unit 5 and a second button 31b (foot button) provided on the floor of the cab 4. In a case where the operator presses both the first button 31a and the second button 31b, a trigger signal is sent to a controller 9, and control is carried out to unlock the quick hitch 55. In addition to the configuration described above, as an example, the working vehicle 1 includes a plurality of switches such as a key switch and a push switch for both starting and stopping the working vehicle 1 (not shown).
As an example, a service actuator such as a breaker is connected to a port 19a for the first service actuator. As an example, a service actuator such as a swing actuator for rotating the quick hitch 55 around the longitudinal axis is connected to a port 19b for the second service actuator. The quick hitch cylinder 56 (quick hitch actuator) is connected to a port 19c for the third service actuator (port for the quick hitch actuator). Incidentally, the quick hitch 55 is an optional member and a configuration without the quick hitch 55 is also possible.
The working vehicle 1 includes a battery pack 47. The battery pack 47 has a battery management system 48 and a lithium-ion rechargeable battery 49. The lithium-ion rechargeable battery 49 is formed by combining many cells, and power supply voltage of the lithium-ion rechargeable battery 49 is 70 to 600 [V], for example. The battery pack 47 is removable attached to the working vehicle 1. The battery pack 47 contains various sensors therein, and a wiring diagram thereof is omitted. As an example, the working vehicle 1 has a lead-acid battery 46 for supplying electric power to the battery management system 48 at the time of starting of the working vehicle 1.
The first drive unit 15 includes a first hydraulic pump 22a that draws in hydraulic oil stored in a hydraulic oil tank 54 to discharge the hydraulic oil, a first electric motor 21a for driving the first hydraulic pump 22a, and a first inverter 25a for supplying electric power to the first electric motor 21a according to a command from the controller 9. Further, the first drive unit 15 includes a second hydraulic pump 22b that draws in hydraulic oil stored in the hydraulic oil tank 54 to discharge the hydraulic oil, a second electric motor 21b for driving the second hydraulic pump 22b, and a second inverter 25b for supplying electric power to the second electric motor 21b according to the command. The first drive unit 15 is configured to combine a first output unit of the first hydraulic pump 22a with a second output unit of the second hydraulic pump 22b to feed the hydraulic oil to a primary side of a control valve unit 10.
The control valve unit 10 has a configuration in which primary sides of a plurality of control valves are connected in parallel. In the example of
The first drive unit 15 includes a first check valve 41a and a second check valve 41b. In the embodiment, a configuration is provided in which a primary side of the first check valve 41a is connected to the output side of the first hydraulic pump 22a, a primary side of the second check valve 41b is connected to the output side of the second hydraulic pump 22b, and a secondary side of the first check valve 41a is combined with a secondary side of the second check valve 41b to be connected to the primary side of the control valve unit 10. According to the embodiment, backflow of the pressure oil from the first hydraulic pump 22a to the second hydraulic pump 22b can be prevented, and backflow of the pressure oil from the second hydraulic pump 22b to the first hydraulic pump 22a can be also prevented.
The first hydraulic pump 22a and the second hydraulic pump 22b are both fixed displacement gear pumps. The first electric motor 21a and the second electric motor 21b are both synchronous motors and are both magnets-embedded motors (IPM motors). According to the above configuration, it is possible to quickly follow the increase in required flow quantity of the pressure oil. As an example, a rated output of the first hydraulic pump 22a is the same as a rated output of the second hydraulic pump 22b. As an example, maximum torque of the first electric motor 21a is the same as maximum torque of the second electric motor 21b.
The first drive unit 15 includes a rotation speed sensor 45a for detecting a rotation speed of the first electric motor 21a, and a rotation speed sensor 45b for detecting a rotation speed of the second electric motor 21b. The first drive unit 15 includes a temperature sensor 44 for detecting a temperature of the hydraulic oil in the hydraulic oil tank 54. The second drive unit 16 includes the electric motor 16a to which the speed reducer 16c is assembled and an inverter 16b that supplies electric power to the electric motor 16a according to the command. The second drive unit 16 includes a rotation speed sensor 45c for detecting a rotation speed of the electric motor 16a.
The cab 4 is provided with an air conditioner 26. The air conditioner 26 includes an electric motor 26a and an inverter 26b that supplies electric power to the electric motor 26a according to a command from the controller 9.
The operator operates the operating units 5 implemented by an operating lever, a joystick, or to operate the travel unit 6, the working unit 7, the swing unit 8, the working unit 14, and so on. In response to the operating unit 5 operated, an operation signal is output to the controller 9.
In the working vehicle 1, the first electric motor 21a and the second electric motor 21b are required to develop necessary torque over a wide speed range. The region having a rotation speed of V1 or less is a high-torque region, and a quantity of the hydraulic oil discharged from the first hydraulic pump 22a and the second hydraulic pump 22b is lower than the required flow quantity of the pressure oil. Then, resulting in low efficiency. Further, the region having a rotation speed of V3 or more is a low-torque region, and a quantity of the hydraulic oil discharged from the first hydraulic pump 22a and the second hydraulic pump 22b is higher than the required flow quantity of the pressure oil. Then, resulting in low efficiency. A middle-efficiency region or a high-efficiency region in the graph is used positively, and thereby, further improvement in the electric power consumption is expected.
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The description goes on to a first example, a second example, and a third example of the rotation speed control.
The rotation speed control in the embodiments is control using a method for gradually increasing any one or both first rotation speed N1 of the first electric motor 21a and the second rotation speed N2 of the second electric motor 21b, and is to improve the electric power consumption by causing the motors to perform operation according to the required flow quantity of the pressure oil.
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According to the embodiments described above, the controller 9 controls the rotation speed of the first electric motor 21a for driving the first hydraulic pump 22a and the rotation speed of the second electric motor 21b for driving the second hydraulic pump 22b. As a result, it is possible to achieve the working vehicle 1 that can follow the increase in required flow quantity of the pressure oil and can improve the electric power consumption of the first electric motor 21a and the second electric motor 21b.
The drive source of the working vehicle 1 is not limited to the above configuration, and another configuration is possible in which an engine is used along with the electric motors. Further, the battery of the working vehicle 1 is not limited to the above configuration and a known secondary battery such as a nickel-metal hydride battery can be used. In this way, the working vehicle 1 is sometimes modified appropriately according to the specifications and so on.
Number | Date | Country | Kind |
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2023-035260 | Mar 2023 | JP | national |