The present invention relates to a workpiece-advancing plastic film sealing and packaging apparatus, and in particular to a sealing and packaging apparatus that is applicable to occasional small-quantity, customized-sealing packaged objects and includes an advancing device for advancing the packaged object to achieve fixing, sealing and heat shrinking of a packaging film.
Package films have been widely used in packaging applications for various packaged objects, particularly for sealing of the packaged objects that may have different outside contours and shapes, such as meal boxes, noodles, medicinal cuisines, salads, compact disc (CD) boxes, gifts, and so on. Due to the shapes and sizes of the meal boxes that contain therein foodstuffs, or CD boxes, or gift packs being generally different from each other, in the packaging industry, to implement an operation of sleeving a packaged object with a plastic film and depositing into a sealing and packaging apparatus for heat-shrinking to seal and package connection between a box and a cover of the packaged object, it is common practice to first place the heat-shrinkable film over the entirety or a major portion of the packaged object, followed by heat shrinking, such that the heat-shrinkable film can cover the entirety or a major portion of the packaged object for packaging and sealing.
However, such known film-sleeving sealing and packaging equipment consumes a relatively large amount of package plastic film material so as to cause an increase of packaging cost and environmental protection problems in respect of generation a large amount of waste of the package material. The known film-sleeving sealing and packaging equipment includes a multiple-station, high-expenditure and large workshop size scaling and packaging equipment that is composed of extended packaged object conveying equipment, complicated and floor-occupying sealing mechanism, and heat-shrinking equipment and is thus not useful for product scaling and packaging application for small-quantity or specific product occasional promotion or sales such as department store anniversary ceremony, company awarding activity, and supermarket sales activity. In addition to occupying a large floor area and not being industrially utilized, particularly for occasional packaged objects that have a small quality and diversified customized packaging shapes, such known film-sleeving sealing and packaging equipment, if desired to be used in occasional, small-quantity, and customized and diversified non-production line plastic film sealing and packaging applications, in addition to the high equipment cost, not economic for industrial utilization, the users have to repeatedly adjust and calibrate control parameters, such as flow of packaged product on conveyor and speed of scaling and packaging, making the operation inconvenient, and since the packaged products are subject to intermittently conveyed, sealing, and heat-shrinking operations in an occasional and small-quantity based non-consistent and non-continuous manner. The known film-sleeving scaling and packaging equipment is designed for large-quantity, non-power-interrupted, continuous scaling and packaging operations and must be kept on continuously running, so as to cause unnecessary waste of electrical power and also result in potential risk for accidental contact of an on-site operator, consumers, or children with the film-sleeving sealing and packaging equipment in idle running. If the users are concerned about saving of electrical power and protecting of on-site consumers and children, they must repeatedly turn off and on the power source of the known film-sleeving sealing and packaging equipment. In addition to increasing human labor to handle the increased tediousness of operation, which does not meet the need for industrial utilization, the known film-sleeving sealing and packaging equipment may additionally suffer burn-down or malfunction of control equipment or motors due to repeatedly turning on and off the electrical power source, making it adverse to industrial utilization.
Prior art patent documents are known, such as Taiwan Patent No. 324370, which proposes an improved structure of fully automatic box and cup sealing machine, providing a typical known sealing machine, in which a conveyor belt (15) is constrained by the conveyor belt (15) requiring a large number of molds arranged thereon, so that the entire sealing machine occupies a relatively large space and size. Further, to handle packaged objects of different shapes and fashions, such as meal box (22) or cup, molds (16) of different shapes and fashions must be exchanged and set up, so that the operation is tedious and complicated and consumes an additional amount of sealing and packaging material, equipment and human labor cost. Further, it cannot be used in small-quantity or specific product occasional promotion or sales such as department store anniversary ceremony, company awarding activity, and supermarket sales activity, and is still similar to the known prior art sealing and packaging machines that occupy a large amount of floor space and is not industrially useful, particularly for occasional packaged objects that have a small quality and diversified customized packaging shapes, such known film-sleeving sealing and packaging equipment, if the known film-sleeving sealing and packaging equipment is used in occasional, small-quantity, and customized and diversified non-production line plastic film sealing and packaging applications.
In addition, Taiwan Utility Model M329014, which provides a packaging machine and packaging mechanism that require a receptacle box (5) and an upper mold core (413), similar to the sealing molds to carry out sealing and packaging on a packaged object, and thus suffering the problems and drawbacks of the above-described known sealing and packaging machine and the above-mentioned patent documents of being not useful for product sealing and packaging application for small-quantity or specific product occasional promotion or sales such as department store anniversary ceremony, company awarding activity, and supermarket sales activity as being constrained by the extended conveyance device (2) for conveying the packaged objects, and receptacle boxes (5) of different shapes and fashions being switched and installed to handle packaged products of various shapes and types, such as meal boxes or customized product, making the operation complicated and tedious and consuming an additional amount of sealing and packaging material, equipment, and human labor cost.
In addition, Taiwan Utility Model M299136 proposes a structure of a sealing machine, which similarly teaches using reception molds (6) that match with packaged objects of different shapes and sizes to receive and hold the packaged objects, and a film mold mechanism (4) and a hold-down mold (5) that take upward and downward motions being operated to implement sealing and packaging of the packaged objects. Similarly, in addition to the packaged objects consume an additional amount of package film, to handle sealing and packaging operations for packaged objects of various shapes and sizes, the reception mold (6) and the hold-down mold (5) must be consistently replaced to handle different shapes and sizes of the packaged objects. Thus, there are the same problems and drawbacks as the previously discussed known sealing and packaging machines and the above-mentioned patent documents for being not useful for product sealing and packaging application for small-quantity or specific product occasional promotion or sales such as department store anniversary ceremony, company awarding activity, and supermarket sales activity, particularly the occasional packaged objects being of small quantities and being of diversified shapes and fashions for customized packaging, the known film-sleeving sealing and packaging equipment, if being used in such occasional, small-quantity, and customized and diversified non-production line plastic film sealing and packaging applications, would not suit the need for industrial utilization and economic value. Further, a concern about the patent document is that for the process of disposition into the reception mold (6) or replacing the reception mold (6) and the hold-down mold (5), the hands of an operator are located under the film mold mechanism (4) and the hold-down mold (5), so that it is very easy to cause damage to the operator's safety as the hands of the operator may be hurt by unexpected downward motions of the film mold mechanism (4) and the hold-down mold (5) due to mistaken operations.
In addition, the applicant's Taiwan Utility Model M543835 discloses a plastic film sealing and packaging device, which also teaches the basic plastic film sealing and packaging technique.
The primary objective of the present invention is to provide a workpiece-advancing plastic film sealing and packaging apparatus, which eliminates the problems and drawbacks of the above-mentioned patent documents or the known plastic film sealing and packaging machines that for product sealing and packaging applications for small-quantity various-shape or occasional customized products or specific products that are supplied for occasional promotion or sales such as department store anniversary ceremony, company awarding activity, and supermarket sales activity, a relatively large floor area must be occupied and an additional human labor and material cost for sealing and packaging must be consumed, making it not used in occasional, small-quantity, and customized and diversified non-production line plastic film sealing and packaging applications for small quantity of occasional packaged objects and customized and diversified shapes and fashions of packaging, and damage to operators may be caused in an operation due to downward movements of molds and sealing mechanism.
Thus, the present invention provides a workpiece-advancing plastic film sealing and packaging apparatus, which comprises:
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, at least one sealing height adjusting device is arranged on the bottom of the chassis, and a rear end of the advancing device is connected to a front end of the conveying device, the conveying device being connected, at a bottom thereof, to the sealing height adjusting device, so that the sealing height adjusting device is operable to adjust the advancing device and a packaged object on the conveying device to correspond to the package plastic film from the plastic film feeding discs and a sealing packaging height of the plastic film sealing mechanism.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the sealing height adjusting device on the bottom of the chassis comprises:
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, at least one intermediate gear is arranged on the bottom seat at a location between the gears of any two of the screw rods of the sealing height adjusting device on the bottom of the chassis to allow the belt to wind around an outside surface thereof and engage an inner side of the intermediate gear, so that the tension of the belt in mating engagement with the gear of each of the screw rods is adjustable.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the advancing device comprises:
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, at least one sensing switch is arranged at one side of the sliding seat of the advancing device to detect an extreme position of the sliding seat for the frontward movement thereof.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the sensing switch of the sliding seat of the advancing device comprises a microswitch.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the track hole of the surface plate of the advancing device comprises an elongated hole.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, at least one grip is provided on the advancing plate of the advancing device for hand holding to advance and move the packaged object in a direction toward the rear end of the chassis.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, at least one film tension adjusting device is arranged between the plastic film feeding discs and the chassis to adjust a tension of the package plastic film from the plastic film feeding discs.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the film tension adjusting device arranged between the plastic film feeding discs and the chassis comprises:
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, at least one connecting axle is mounted to the upper end of the tension adjusting arm of the film tension adjusting device arranged between the plastic film feeding discs and the chassis, and a fixing axle is provided on the fixing seat so that the two ends of the elastic element are respectively connected to the connecting axle and the fixing axle.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the elastic element of the film tension adjusting device arranged between the plastic film feeding discs and the chassis comprises a spring.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, at least one plastic film direction-changing device is arranged between the plastic film feeding discs and the chassis to re-direct the package plastic film from the plastic film feeding discs into a transverse strip-like form.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the plastic film direction-changing device arranged between the plastic film feeding discs and the chassis comprises:
at least one plastic film direction-changing board, which is connected to one side of the fixing board and is located above the guide rollers to re-direct the package plastic film wound on the guide rollers into the transverse strip-like form.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the plastic film sealing mechanism comprises:
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, the sealing drive device of the plastic film sealing mechanism comprises a pneumatic cylinder.
In the above workpiece-advancing plastic film sealing and packaging apparatus according to the present invention, a controller is arranged on the bottom of the chassis to control operation of the conveying device, the plastic film sealing mechanism, and the heat-shrinking device.
The of the workpiece-advancing plastic film sealing and packaging apparatus according to the present invention is that a combination of the advancing device, the conveying device, the plastic film feeding discs, and the heat-shrinking device enables formation of a structure of a plastic film sealing and packaging apparatus having a shortened conveyance path, with the entire volume occupying less space to be applicable to product sealing and packaging for small-quantity shape-varying or occasional customized product or specific product for occasional promotion or sales, and particularly, the present invention provides a simple and safely operating advancing device, which allows an on-site operator to operate in a one-to-one manner at a product sealing and packaging site for small-quantity shape-varying or occasional customized product or specific product for occasional promotion or sales for such as department store anniversary ceremony, company awarding activity, and supermarket sales activity to completely eliminate the problems and drawbacks of the prior art and the above-mentioned patent documents that the plastic film sealing and packaging machines occupy a relatively large amount of floor area and space, consume an additional amount of sealing and packaging human labor and material cost and are not useful in occasional, small-quantity, and customized and diversified non-production line plastic film sealing and packaging applications for small-quantity and customized packaging of diversified shapes, and during the operation, the molds and sealing mechanism may hurt the operator during the downward movement to cause concern of potential risk, and may further improve the industrial utilization and economic value thereof.
Referring firstly to
The belt 114 of the sealing height adjusting device 11 is wound around the gear 113A on the bottom end of each of the screw rods 113 to make the screw rods 113 jointly form an interlinked rotation structure. The height adjusting wheel 115 has one end connected to the bottom end of one of the screw rods 113 and an opposite end that forms at least one operating portion 115A. The operating portion 115A is provided for rotating the screw rod 113 in a clockwise or counterclockwise direction (as shown in
Referring to
The surface plate 24 of the advancing device 20 is mounted on the fixing seat 21 to receive the packaged object 200 to place thereon (as shown in
The advancing plate 25 of the advancing device 20 is connected, at a bottom thereof, to the connecting portion 231 of the sliding seat 23. At least one grip 251 is arranged on the advancing plate 25 is provided with for hand holding to operate to advance or move the packaged object 200 on the surface plate 24 in a direction toward the rear end of the chassis 10 (as shown in
At least one conveying device 30 is arranged at the rear end of the chassis 10. The conveying device 30 is connected to the rear end of the advancing device 20 to convey the packaged object 200 that is moved out by the advancing device 20. The conveying device 30 is connected, at a bottom thereof, to the elevating seats 112 of the sealing height adjusting device 11 on the bottom of the chassis 10 so that the conveying device 30 and the advancing device 20 are both adjustable in height through ascending or descending caused by a clockwise or counterclockwise rotation of the height adjusting wheel 115 of the sealing height adjusting device 11.
At least one pair of plastic film feeding discs 40 are provided, and the plastic film feeding discs 40 are respectively arranged at two opposite sides of the chassis 10 to supply a package plastic film 300 in a strip-like form in a transverse direction. At least one film tension adjusting device 41 is arranged between the plastic film feeding discs 40 and the chassis 10 to adjust a tension of the package plastic film 300 supplied by the plastic film feeding discs 40. The film tension adjusting device 41 is not limited to any specific type, and one that comprises at least one connecting seat 411, at least one tension adjusting arm 412, at least one fixing seat 413, and at least one elastic element 414 is taken as an example for illustration in the present invention, wherein the connecting seat 411 is mounted to a lower end of the chassis 10; an upper end of the tension adjusting arm 412 is pivotally connected to the connecting seat 411; a lower end of the tension adjusting arm 412 is provided with a plurality of scroll bars 412A to receive the package plastic film 300 from the plastic film feeding discs 40 to wind thereon; at least one connecting axle 412B is mounted to an upper end of the tension adjusting arm 412; the fixing seat 413 is arranged above the chassis 10, and the fixing seat 413 is provided with a fixing axle 413A; the elastic element 414 is not limited to any specific type, and a spring is taken as an example for illustration in the present invention, and two ends of the elastic element 414 are respectively connected to the connecting axle 412B on the upper end of the tension adjusting arm 412 and the fixing axle 413A of the fixing seat 413 to provide a spring force for adjusting the tension of the package plastic film 300 through minor upward and downward movements of the tension adjusting arm 412.
At least one plastic film direction-changing device 42 is arranged between the plastic film feeding discs 40 and the chassis 10 to re-direct the package plastic film 300 from the plastic film feeding discs 40 for supplying in a strip-like form in the transverse direction (as shown in
Referring to
The sealing drive device 52 of the plastic film sealing mechanism 50 is arranged above the driving portion 51, and the sealing drive device 52 comprises an action rod 521 that is reciprocally and linearly movable to extend or contract in a transverse direction. The sealing drive device 52 is not limited to any specific type, and a pneumatic cylinder is taken as an example for illustration in the present invention.
The sealing blades 53 and 54 of the plastic film sealing mechanism 50 are not limited to any specific type, and an arrangement of paired electrically-heating sealing blades is taken as an example for illustration in the present invention, wherein top portions of the sealing blades 53 and 54 are respectively corresponding to and connected with ends of the two toothed racks 511 and 512 inside the driving portion 51 that are not in mating engagement with the gear 513, and one of the sealing blades, such as sealing blade 53, is connected to the action rod 521 of the sealing drive device 52 and is driven by the reciprocal transverse linear extension or contraction movement of the action rod 521 of the sealing drive device 52, and by means of the interlinked structure between the gear 513 and the toothed racks 511 and 512 of the driving portion 51, the two sealing blades 53 and 54 are drivable and controllable by the sealing drive device 52 to simultaneously move inward to close on each other to perform a sealing operation, for combining together in an inward direction, on the transverse strip-like package plastic film 300 from the plastic film feeding discs 40 (as shown in
At least one heat-shrinking device 60 is arranged at a rear end of the plastic film sealing mechanism 50 to subject the strip-like package plastic film 300 wound on the packaged object 200 to heat-shrinking packaging, so as to have the package plastic film 300 thermally shrunk on and packaging a sealing site 210 of the packaged object 200 (as shown in
Operation control for the motion s of the conveying device 30, the plastic film sealing mechanism 50, and the heat-shrinking device 60 shown in
Referring to
Referring to
The workpiece-advancing plastic film sealing and packaging apparatus 100 according to the present invention is shown in
Number | Date | Country | Kind |
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112204455 | May 2023 | TW | national |