BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows schematically presses with a transfer unit;
FIG. 2 is a prospective view of the transfer unit according to FIG. 1 with a transverse carrier and tooling;
FIG. 3 shows schematically part of a coupling arrangement of the transfer arrangement according to FIG. 2 together with an associated storage structure;
FIG. 4 shows the coupling arrangement according to FIG. 3 in a partially sectional side view;
FIG. 5 shows the coupling arrangement according to FIGS. 3 and 4 deposited on the storage structure with locking structure unlocked;
FIG. 6 shows the coupling arrangement according to FIG. 5 during unlocking, and;
FIG. 7 shows the locking structure and the storage structure after deposition of the tooling arm on the storage structure in a partial schematic side view.
DESCRIPTION OF PREFERRED EMBODIMENTS
FIG. 1 is a highly schematic representation of a press installation 1 including two presses 2, 3 and a transfer arrangement 4 including a transfer unit 5. The transfer unit 5 is provided for transferring workpieces, for example, sheet metal parts, particularly large sheet metal parts, such as, motor vehicle body parts, from the press 2 to the press 3 or to an interim storage location which is not shown herein. The press installation 1 may comprise a single press, two presses as shown in FIG. 1 or several presses. The transfer arrangement 4 may comprise one or several transfer units 5. The transfer arrangement is adapted to move one or several girders 6 which form a carrier for a gripper means 7. The gripper means 7 may comprise, for example, several suction spiders 8 as shown in FIG. 2. The transfer unit 5 as shown herein includes a support arm 10 having arm sections 12, 13 joined by a joint 9. For a controllable movement of the arm sections 12, 13, drives 14, 15 are provided and also other drives which are not shown so that the guider 6 can be moved in horizontal and vertical directions as desired and can also pivoted in selected directions. The drives 14, 15 form, together with the other drives which are not shown, a drive arrangement 16. The drive arrangement 16 may additionally include an adjustment drive structure 17 by which the suction spider 8 is movable longitudinally along the girder 6. The adjustment drive structure 17 is optional. It may be omitted in particular in connection with transfer units which permit a movement of the guider 6 on a horizontal transverse direction that is in the longitudinal direction of the girder 6.
The suction spider 8 comprises a frame 18 including two support tubes extending parallel to the girder 6. From the support tubes, tubular arms (19, 20, 21, 22, 23, 24) extend, which each carry a suction cup (25, 26, 27, 28, 29, 30). The suction cups are, for example, in the form of downwardly open dished rubber elements which can be evacuated via the tubular arms 19 to 24.
For depositing the suction spider 8 on the girder 6, a coupling arrangement 31 is provided at one end of the frame 18. Another coupling arrangement may be provided at the other end or there may be a connecting structure 32 which comprises two parts 32a, 32b, which engage each other in a form-locking manner or are disengaged by relative movement in axial direction along the girder 6.
The coupling arrangement 31 is suitable particularly for depositing the tooling in the form of the suction spider 8 on a passive support frame with the aid of movements provided by the transfer unit 5 of the girder 6 by the drive arrangement 16 which are present anyway, and which are provided to position the girder 6 in the space for the transport of the workpiece.
FIG. 3 shows the coupling arrangement 31 on the girder 6. Below the girder 6, there is a linear guide structure 33 via which the coupling arrangement 31 can be moved longitudinally along the girder 6. Part of the linear guide structure 33 is a guide track 34 which is oriented parallel to the girder and supported thereby and on which a carriage is movably supported. The coupling arrangement 31 comprises a first coupling part 36 which is connected to the carriage moveably supported on the guide track 34 or directly to the girder 6, and a second coupling part 37 which carries the frame 18. As shown in FIG. 4, a pin 38 extends from the coupling part 37 parallel to the girder track 34 or to the girder 6 into a bore or other opening 39 with little play. The pin 38 is in engagement with a locking structure 40. For locking the pin 38 including, at its end, a recess, for example, in the form of a groove 41 which may extend around the pin 38. A locking bolt 42, which is part of the locking arrangement, is slidably supported in another bore 43 which extends transversely to the other opening 39. The opening 39 intersects the bore 43 at an angle of about 90 degrees and outside the center thereof. While the opening 39 extends preferably parallel to the girder 6 the bore 43 extends in transverse direction thereto, preferably vertically.
The locking bolt 42 includes a blocking section 44, whose diameter corresponds to the diameter of the bore 43 and to the curvature of the groove 41. From the blocking section 44 an operating pin section 45 extends axially with a diameter which is so small that the operating pin does not pass through the bore when, as shown in FIGS. 5 and 6, it is in an upper position. The operating pin section 45 forms an operating member by way of which the coupling arrangement 31 can be released from the locked position into a release position in which the coupling parts are released from each other.
The locking bolt 42 is biased by spring 46 disposed in the bore 43 or by another suitable means into its locking position in which the blocking section 44 intersects the bore 39.
The coupling part 37 includes an indexing bore 47 which extends parallel to the bore 43 that is transverse to the girder 6 the indexing bore 47 is adapted to receive an indexing bolt 49 which projects from a support frame 48 preferably vertically upwardly. The coupling part 37 may be provided on each side of the girder 6 with a corresponding indexing bore and a corresponding number of indexing bolts may be provided in appropriate positions for reception in the indexing bores.
In addition to the indexing bolt 49, a stop 50 is provided, in the form of a release plate 51 which has a flat top surface 52 extending in a direction transverse to the indexing bolt 49. This surface 52 may be a plane surface. It extends preferably parallel to the pin 38. The unlocking plate can be received in a recess 53 formed in the bottom area of the coupling part 36 and adapted to receive the release plate 51. The operating pin section 45 of the locking bolt 42 extends into the recess 53, but not beyond the recess 53 as shown in FIGS. 3 and 4.
The transfer unit 5 described herein operates as follows with regard to a tool change:
It is assumed, as indicated in FIG. 2, that first a suction spider 8 which is supported on the girder 6 is to be exchanged. The support arm 10 moves the girder 6 over a support frame 48, as shown in FIG. 3, and lowers the girder 6. As a result, the coupling part 37 is disposed onto the indexing bolt 49 which moves into the indexing bore 47. The pin operating sections 45 in the process abuts the surface 52 of the release plate 51 and is moved relative to the coupling port 36 against the force of this spring 46 to its release position. This state is shown in FIG. 5. The blocking section 44 is pushed out of the bore 39. The blocking section 45 does not extend into the groove 41 by which the pin 38 is released. The head 38a of the pin 38 can be moved past the pin operating section 45, that is, the pin 38 can be pulled out of the bore 39. To achieve this, the transfer unit 5 moves the girder 6 in the longitudinal direction of the girder as shown in FIG. 6. Alternatively, the drive structure 17 which can engage the coupling part 36 can be activated in order to initiate the axial movement of the coupling part 36 and cause the uncoupling. In this procedure, the front surface of the pin operating section 45 slides along the surface 52 of the release plate 51.
When the pin 38 has been moved out of the bore 39, the transfer unit 5 moves the girder 6 upwardly while the tooling remains disposed on the support frame 48. This state is shown in FIG. 7.
For coupling the same or another tooling, that is a suction spider 8 to the girder 6, the procedure is reversed.
For automatically changing the tooling only the already available movements capabilities along the axes of the transfer unit 5 are needed in accordance with the arrangement according to the invention. Neither active coupling structures nor active locking structures are needed or provided. A support frame 48 includes one or more indexing bolts 49 for guiding and fixing the tooling and one or several release plates 51 for unlocking the locking structure 40. The locking structure 40 may also be formed by a locking bore whose bore intersects a reception bore for a coupling pin 38. The locking bolt 40 is pre-tensioned into its locking portion and can be moved to the release portion when its narrow operating section 45 abuts the release plate 51. The release movement for actuating the locking bolt 42 is transverse to the girder 6 whereas the coupling and uncoupling movement is parallel to the girder 6.
The coupling arrangement 31 preferably includes fluid couplings which are oriented parallel to the coupling bolts or pins 38 serve as vacuum or air pressure transmitters to the suction spider. If necessary, additional media couplings may be provided. Furthermore, electrical couplings for current transfer or for the transmission of control signals and/or information signals for the sensors or for the activators may be provided. In addition, couplings for information covers, such as light conductors, may be provided wherein the coupling and uncoupling direction is always in the longitudinal direction of the girder 6 or, respectively, the longitudinal direction of the pin 38. Such a coupling arrangement 54 is shown in FIG. 3 schematically by dashed lines.
Patent Application
20070277582
