The present invention relates to a workpiece holder for transporting workpieces in flexible processing lines, in particular assembly lines, which is embodied for guidance along a guidance direction by means of a guide geometry of the processing line extending in the guidance direction, and the workpiece holder has a first guide device for guide engagement with a first guide geometry extending in the guidance direction.
Such workpiece holders are known from the prior art for transporting workpieces in processing systems, such as small-part assemblies and the like. As a rule, a workpiece holder is associated to a kind of transporting device to whose guide geometry it is adapted.
A disadvantage of the known workpiece holders is the lack of flexibility, so that identical workpiece holders can be used as a rule only on identical transporting devices or with the same guide geometry.
It is therefore the object of the present invention to disclose a workpiece holder of the type defined at the outset that can be used on two different transporting devices.
This object is attained according to the invention by a workpiece holder of this generic type, in which the workpiece holder has a second guide device, embodied separately from the first guide device, which second guide device is embodied for guide engagement with a second guide geometry, different from the first guide geometry and extending in the guidance direction.
Thus the workpiece holder can be guided safely and securely and correctly in the same guidance direction on both the first and the second guide geometry, which can be associated with different transporting devices, so that the workpiece holder of the invention can be used within a wider range than conventionally known workpiece holders.
The word “guidance” in the sense of the present invention means the guidance of a motion of the workpiece holder along the course of an unbranched transportation path.
In principle, the guide device can be an arbitrary type of guide device. Advantageously, for especially simple embodiment of the guide device, the workpiece holder is embodied such that at least one guide device, and advantageously the first and the second guide devices, respectively, have a support face extending in the guidance direction, which face is associated with a guide geometry and embodied for sliding contact with a counterpart support face thereof. The guidance of the workpiece holder is then effected essentially by sliding contact of the support face and counterpart support face on one another. In the simplest case, the support face can be flat, but it can also have an arbitrary cross-sectional contour in a cross-sectional contour orthogonal to the guidance direction.
In principle, it can suffice for the workpiece holder to have only one support face per guide device. Especially secure guidance of the workpiece holder, however, is possible by providing that the at least one guide device, and advantageously both guide devices, have two support faces extending essentially in opposite directions in the guidance direction, of which each support face is embodied for sliding contact with a respective counterpart support face of a guide geometry. Faces in the sense of the present invention should be considered as pointing in the opposite direction when of their normal vectors, vector components extend in opposite directions. The normal vectors of each face should for that purpose be broken apart into linearly independent vector components of the same coordinate system.
In the aforementioned case of two support faces pointing in opposite directions, the spacing of the support faces orthogonally to the guide device from one another forms a lane width, so that the first guide device has a first guide lane width, and the second guide device has a second guide lane width that is different from the first guide lane width. With support faces pointing in opposite directions that form an angle with one another, the spacing between the centers of gravity of the faces of the respective support faces pointing in opposite directions should be used for determining a lane width.
Especially favorable guidance, because it is form-locking, of the workpiece holder can be obtained by providing that at least one guide device from the group comprising the first and second guide devices has at least one guide groove extending in the guidance direction, or has at least one guide rail extending in the guidance direction.
The aforementioned support face can be embodied, in a way that is especially simple and economical to produce, on an outer peripheral portion of the workpiece holder.
So that the workpiece holder can be guided in two guidance directions orthogonal to one another, or in other words can be transported by two transporting devices located orthogonally to one another, it can be embodied such that it has support faces and/or guide grooves and/or guide rails, in each case orthogonal to one another, and preferably pairs of support faces and/or pairs of guide grooves and/or pairs of guide rails that are all orthogonal to one another.
The aforementioned embodiments of the guide devices can also be combined with one another, so that for instance one guide device can have a guide groove or a guide rail, and the other guide device can have an outer peripheral portion, embodied as a support face, of the workpiece holder, as a result of which a compact workpiece holder with a small structural volume can be obtained.
The various transporting devices that transport the individual workpiece holders in the processing line can differ not only in the existing guide geometries but also in the conveyor means employed. For instance, transporting devices can have conveyor belts, but in different transporting devices these are located differently relative to the guide geometries. So that a workpiece holder can also be conveyed by differently designed conveyor means of different transporting devices, it is advantageous if it has a first transport engagement face, that is embodied for transport engagement with a first transporting device, and a second transport engagement face, different from the first, that is embodied for transport engagement with a second transporting device, different from the first.
Especially advantageously, as the conveyor means, so-called double-belt conveyors can be used, which have two conveyor belts spaced apart from one another orthogonally to their conveying direction. Between them, a selectively activatable stop for the workpiece holder can for instance be located. Alternatively, one of the conveyor belts can be replaced by passive conveyor means, such as nondriven conveyor rollers. In that case, the transport engagement face mentioned above is advantageously embodied in multiple parts, so that transport engagement faces can be assigned to each partial conveyor means, such as a conveyor belt or the like.
For the case of conveyor means in two parts, a size of an optionally multi-part transport engagement face oriented to the spacing of the two partial conveyor means, that is, the conveyor belt or passive conveyor means, is called the transportation lane width. For embodying the workpiece holder for transport engagement with different transporting devices, it is advantageous if the first transport engagement face has a first transportation lane width, and the second transport engagement face has a second transportation lane width, different from the first transportation lane width.
The workpiece holder can be brought especially simple into transport engagement with a transporting device if the first transport engagement face and/or the second transport engagement face is a support face pointing in the direction of the action of gravity.
A workpiece holder with an excessively great structural height can be avoided by providing that the first transport engagement face and the second transport engagement face are support faces located in an essentially common plane, and at least one guide device of the group comprising the first guide device and the second guide device has a guide groove, which extends between the first transport engagement face and the second transport engagement face.
Since processing lines, for effective utilization of space, often have angled transport paths, especially with right angles, it is advantageous if the workpiece holder is embodied as essentially square, since in that case its conveying direction can be deflected with a lifting-transverse unit by 90?, without having to pay attention to the orientation of the workpiece holder.
In that case, it is advantageous if an outer peripheral portion of each side of the square workpiece holder has a support face, so that each side of the square workpiece holder can enter into sliding-contact engagement with a corresponding counterpart face of the guide geometry of the processing line. Then, once again, the orientation of the workpiece holder relative to the transporting device is not critical.
In order to remove the workpiece holder from one transport path and place it optionally on another transport path or in a processing nest or the like, it is advantageous if it has at least one engagement recess for engagement with a relocating device. To that end, for reasons of unification, it can advantageously at least one positioning brush, which has the at least one engagement recess. As a result, the bush can be procured at low cost as a mass-produced product that is processed or even already completely processed so that complicated processing of the workpiece holder for forming engagement recesses is unnecessary. Moreover, worn or otherwise defective positioning brushes can thus be easily replaced by intact ones, which makes repair of the workpiece holder considerably easier.
In the case of the advantageous use of square workpiece holders, in the region of each side of the square workpiece holder, at least one engagement recess should preferably be provided.
An advantageous compact workpiece holder can be obtained by providing that the at least one engagement recess is embodied in the region of the first or the second transport engagement face.
In an advantageous refinement of the present invention, the engagement recess, at its pilot pin introduction opening, has an introduction aid, to facilitate introducing pilot pins. To that end, the engagement recess, in the region of its pilot pin introduction opening, can be embodied with increasing diameters counter to the pilot pin introduction direction. For instance, the pilot pin introduction opening can be rounded, looking at a cross section that contains the axis of the engagement recess, and can have a predetermined radius.
For the most flexible possible use in processing lines, the workpiece holder can be embodied such that it has a replaceable wirelessly readable data store, which can be written with workpiece data and/or processing data and/or handling data and/or process flow data. In that case, the data store can be read out at a predetermined processing station, and from the data read out, a workpiece can be recognized, and/or one of a plurality of possible processing sequences can be selected. Moreover, the data store can also be embodied as writable, so that the processing station can write data on it, preferably again in wireless fashion. This can be utilized to increase the quality assurance on the processing line.
In principle, the data store can be an arbitrary data store, such as a barcode, magnetic strip, and the like. Preferably, the data store is an RFID chip, which makes it possible to read out a comparatively large amount of data in wireless and contactless fashion even over distances of several centimeters. An RFID chip can also be writeable.
In principle, it is conceivable that the data store be mounted on the outside of the workpiece holder. For securing the data store against external influences, however, it is advantageous if the workpiece holder is embodied in at least two parts, and one part, preferably a corner region of the workpiece holder, holds the data store.
To avoid unwanted detachment of the data store from the workpiece holder simply because of the transporting motion of the workpiece holder, the part that carries the data store can be removable from the remaining part of the workpiece holder in a direction orthogonal to the guidance direction.
For the sake of greater sturdiness, it is advantageous if the workpiece holder is made essentially of metal. This should not preclude also providing plastic parts on it, for instance for receiving the workpiece. However, the majority of the workpiece holder should be of metal. It is advantageous in this respect especially to use an especially dense metal, such as steel, since then the workpiece holder has an advantageous high mass inertia, so that for instance the aforementioned relocating device can engage the engagement recesses with a rapid motion. Then, because of the increased inertia of the workpiece holder and the resultant forces of inertia that are operative at high acceleration, a separate holding-down device need not be provided for assuring an engagement of the relocating device with the workpiece holder. However, aluminum workpiece holders are also conceivable.
The present invention will be described below in further detail in conjunction with the accompanying drawings.
In
The processing station 10, which may be a component of a processing line, not shown, serves to process and handle workpieces, for instance for assembling small equipment, such as power drill gears, and the like. The processing station includes a framework 12, which serves as a module platform, into which withdrawable modules 14 can be inserted in a first insertion direction E1. For that purpose, a withdrawable module 14 is placed with an auxiliary cart 16 in front of the desired module receptacle 18 and is then inserted into the module platform 12 in the first insertion direction E1.
The module platform 12 is constructed such that four withdrawable modules 14 can be inserted side by side in the first insertion direction E1 into the module platform, and four further withdrawable modules on the opposite side of the module platform 12 can be inserted into the module platform in a second insertion direction E2. The insertion directions E1 and E2 are opposed to one another.
The module platform 12 rests on adjustable-feet 20, so that a bottom face 22 of the module platform can be aligned with respect to the direction g of gravity, preferably in such a way that the bottom face 22 is “in the water”.
The bottom face 22 is formed of a total of eight flat base plates 24, all of which together form a common support plane. Each base plate 24 is assigned to one module receptacle 18.
The withdrawable modules 14 include module base plates 26, which rest essentially flatly on the base plate 24 whenever the withdrawable module 14 has been inserted into the module platform 12.
The module platform 12, on an upper framework 28 protruding past the bottom face 22, has a switchbox 30, which includes a control/regulating device, which communicates with the withdrawable modules 14 when they have been inserted into the module platform 12. A cable conduit 32, extending across the width of the module platform 12, is furthermore provided, in which supply and data transmission lines for a processing line can be located.
In the direction of the arrows N1 and N2 next to the processing station 10, further identical or similar processing stations can be provided, for forming a processing line.
In
The withdrawable module 14 includes a control housing 36, in which control/regulating units can be received, which can be embodied for controlling processing and/or handling devices, not shown, that can be located on the module base plate 26. The control/regulating units provided in the control housing 36 can also be embodied for triggering a valve island 38, a first transportation path 40, and a second transportation path 42, and for controlling a process relocating device 44 and a transportation path relocating device 46. The control/regulating units can be connected to the switchbox 30 and the control/regulating device provided in it via a hybrid male plug 47, which, whenever the withdrawable module 14 has been inserted into the module platform 12, is inserted into a hybrid female plug, not shown, that is provided on the module platform 12. The valve island 38, the transportation paths 40, 42, and the relocating devices 44, 46 can alternatively, via a male electrical plug, also be connected directly to the control/regulating device in the switchbox 30 without the intermediate placement of a control/regulating unit in the control housing 36.
The hybrid male plug 47 includes a male electrical plug for power cords and data transmission lines and a male pneumatric plug 49, which on insertion of the withdrawable module 14 into the module platform 12 forms a plug connection with a female pneumatric plug, provided in the hybrid female plug of the module platform 12, for carrying compressed air as far as the valve island 38. There, depending on the triggering of the pneumatic switching valves located in the valve island 38, the compressed air can be carried selectively onward.
The valve island 38, the transportation paths 40 and 42, the relocating devices 44 and 46 (see also
The preassembled structural unit 50 is mounted on the module base plate 52 in such a way that the valve island 38 is placed closer to the operator side B of the withdrawable module 14. As a result, any oily waste air from the pneumatic switching valves of the valve island 38 can be prevented from reaching processing and/or handling devices that can be located downstream, in terms of the insertion direction E1, from the processing nest 48. For their placement, a processing region 53, indicated by dashed lines, is reserved on the module base plate 26. To facilitate the placement of such processing and/or handling devices, bores and/or holes and/or grooves can be provided in the module base plate 26.
In
The first transportation path 40 and the second transportation path 42 are constructed essentially identically and are formed by a double-belt conveyor device. To that end, the second transportation path 42, which in this description represents the first transportation path 40 as well, includes two parallel belt conveyor belts 54 spaced apart from one another. The second transportation path 42 is provided for moving workpiece holders 56 (see
The second transportation path 42, like the first transportation path 40, includes a stop 58 that is selectively adjustable between a stop position and an open position, which in the extended state acts as a stop for workpiece holders conveyed on the transportation paths 40 and 42 and in the retracted state is run over by these workpiece holders.
Like the processing nest 48, various individual holders 60 are screwed onto the structural unit base plate 42. The holders 60 serve to receive the transportation paths 40 and 42 and the relocating devices 44 and 46. In an advantageous refinement, not shown, of the present invention, the four individual holders 60 can also be combined into one integral holder arrangement.
By means of the arrangement shown in
The relocating device 46 shown in
The relocating device 44 is conversely a process relocating device, which is embodied for relocating workpiece holders from the first transportation path 40 to the processing nest 48 and vice versa. As a result, a workpiece holder can be taken from the transportation path and processed at the processing nest 48 by processing and/or handling devices, regardless of transporting operations taking place on the first transportation path.
In
For relocating a workpiece holder, only two of four pins 68 of one relocating device each engage corresponding recesses 60 (see also
With the transportation path relocating device 46 located in the middle between the first and second transportation paths 40 and 42, the process relocating device 44 is located in the middle of the spacing between the processing nest 48 and the first transportation path 40.
So that the orientation of a workpiece holder 56 on the transportation paths 40, 42 will not be critical, preferably essentially symmetrical workpiece holders 56 with a square outline will be used, which have recesses 70 on each side for engagement by the pins 68.
It will be noted that the axes of rotation D of all the relocating devices 44, 46 and 66 in
In
In
The relocating devices 44, 46 and 66 used in the example shown are so-called lifting-rotating units, which after grasping a workpiece holder 56 lift it in the direction of the arrow V along its axis of rotation D and pivot it by 180° about this axis of rotation D. For lifting workpiece holders 56, the process relocating device 44 has two lifting systems 72 and 74, actuatable separately from one another, which assures that a workpiece holder received in the processing nest 48 can be grasped and lifted by one of the lifting devices 72 or 74, without the other lifting device being raised as well and thus protruding into the path of motion of a workpiece holder that is moving along the first transportation path 40. This assures that the transporting function of the transportation path 40 is preserved, regardless of whether a workpiece holder is located in the processing nest 48 or not. As a result, workpiece holders from the transportation path 40 can pass a workpiece holder received in the processing nest 48.
In
In
The workpiece holder 56 has a total of eight engagement recesses 70 for engagement with the pilot pin 68. These engagement recesses 70 are provided in pairs on each of the four sides, symmetrically to the two center axes M1 and M2, orthogonal to one another, of the workpiece holder 56.
Between the engagement recesses 70 on the left in
Each engagement recess 70 includes one positioning brush 78, which is inserted into a bore 80 of the workpiece holder 56.
The workpiece holder 56 furthermore has a part 82, which is removable from it and in which an RFID chip 84 is received, as a data store that can read out in wireless fashion. The removable part 82 can be introduced along a dovetail guide 86 from the remaining body 83 of the workpiece holder 56 and removed from it. The introduction direction is orthogonal to the plane of the drawing in
In
The side faces of the peripheral support elements 90 opposed to the support faces 88a and pointing away from the central support element 92 furthermore each include one external guide support face 90a. These external guide support faces 90a form a second guide device as defined in the present invention; the spacing a between the transverse centers of two pairs of parallel guide grooves 88 defines a first lane width S1, and the spacing b between two pairs of parallel external guide support faces 90a defines a second lane width S2.
Although in the view in
The support face 92a (see
In
Both the workpiece holder base plate 94 and all the support elements 90 and 92 are preferably made from steel, to lend the workpiece holder 56 as large an inertial mass as possible. In that case, the pilot pins 68 of the relocating devices 44 and 46 can then move into the engagement recesses 70 at high speed, without requiring that a physical holding-down device counteracting the introduction forces has to be provided, since the dynamic forces that occur upon a rapid introduction motion of the pilot pins 86 on the large-mass workpiece holder 56 act like holding-down forces.
The removable workpiece holder part 82 that receives the data store 84 (RFID chip) can likewise be made from steel, some other metal, or even plastic. To assure a defined position of the workpiece holder part 82 relative to the remainder 83 of the workpiece holder, the dovetail guide 86 does not pass through the workpiece holder base plate 94. Instead, an end stop is formed there in the direction in which the workpiece holder part 82 that holds the RFID chip 84 is thrust on.
In
The support faces 90b of two peripheral support elements 90 extending parallel to one another rest on conveyor belts 154 that are spaced apart from one another. The workpiece holder 56 is entrained by the conveyor belts 154 by friction-locking engagement.
The workpiece holder 56 is guided by external guidance along the transporting direction that is orthogonal to the plane of the drawing in
It should be noted that the spacing c between the transverse centers of the support faces 90b of the peripheral support elements 90 that are jointly in transporting engagement defines the transportation lane width S3 of the workpiece holder 56 for the transport path 142.
Conversely, in
For guiding the workpiece holder 56, the side of the guide strips 62, protruding past the conveyor belts 54 toward the workpiece holder 56, protrudes into a guide groove 88 of the workpiece holder 56. In the present case, the support face 88b of the central support element 92 rests slidingly on a counterpart support face, pointing toward the conveyor belts 54, of the guide strip 62. However, as seen in
Alternatively, the lane width S1 may also be slightly smaller than the spacing, measured in the same direction, of the guide strips 62. Then, in contrast to what is shown in
Number | Date | Country | Kind |
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10 2006 002 081.2 | Jan 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE2006/002285 | 12/20/2006 | WO | 00 | 7/7/2008 |