Patent Application
20240238942
The disclosure relates to a workpiece table comprising a frame and comprising at least one workpiece-clamping fixture having a plurality of individually height-adjustable pneumatic workpiece-clamping elements.
A clamping table with pneumatic workpiece-clamping elements is known from DE 103 50 572 A1. The height adjustment takes place in each case by means of an electric motor and a spindle.
DE 10 2016 217 003 A1 shows a horizontal workpiece table of a portal machine. Height-adjustable workpiece-clamping elements are arranged in the workpiece table in each case by means of an electric motor and a spindle.
The present disclosure allows increasing the throughput time of a batch of workpieces at a processing station.
This is achieved by the features of the main claim. For this purpose, the workpiece table has at least one second workpiece-clamping fixture having a plurality of pneumatic workpiece-clamping elements. All the workpiece-clamping fixtures can be moved relative to the frame.
The design of the workpiece table with a plurality of workpiece-clamping fixtures enables workpieces to be configured on one workpiece-clamping fixture, while other workpieces are being processed on a further workpiece-clamping fixture. Once processing is complete, the workpiece-clamping fixtures are adjusted relative to the frame such that the processed workpieces can be removed and the new workpieces to be processed can enter the working chamber. This means that the non-productive time for setting up the workpieces does not affect the throughput time of the batch at the processing station.
Further details of the invention are given in the subclaims and the following description of schematically illustrated embodiments.
The pivot axis (35), about which the workpiece plate carrier (32) can be pivoted relative to the frame (31), is oriented horizontally in this exemplary embodiment. A pivot drive (51) is arranged on the frame (31) to drive the workpiece plate carrier (32). In the exemplary embodiment, the workpiece plate carrier (32) with the workpiece-clamping fixtures (33, 34) can be pivoted from the position shown in
The workpiece plate carrier (32) can carry more than two workpiece-clamping fixtures (33, 34). In this case, the pivot or rotation angle between the individual positions is 360 degrees, divided by the number of workpiece-clamping fixtures (33, 34). In this case as well, each of the workpiece-clamping fixtures (33, 34) is oriented in a different direction.
The workpiece table (30) is arranged in the enclosure (11) on a loading side (12) of the processing cell (10). The workpiece table (30) is integrated into the enclosure (11). The workpiece table (30) delimits the working chamber of the processing cell (10). The workpiece-clamping fixture (33), which is oriented towards the surrounding area (1) in this representation, is in a loading and removal position (38).
In the material flow of the processing cell (10), a workpiece (2; 3) to be processed is placed on the workpiece-clamping fixture (33; 34), for example by means of a handling device or by hand, and held there by means of negative pressure. In order to process the workpiece (2, 3), the workpiece (2, 3) is pivoted about the pivot axis (35) into the working chamber by means of the workpiece plate carrier (32). At the same time, the other workpiece-clamping fixture (34; 33) with, for example, a processed workpiece (3; 2) moves from the working chamber to the loading and removal position (38). In both positions, the workpiece table (30) seals the processing cell (10) against the surrounding area (1). The processed workpiece (3; 2) can now be removed by means of a handling tool or by hand and fed for further processing.
Bearing points (47) for the pivot bearing of the workpiece plate carrier (32) are formed in the vertical carriers (41) in each case. For example, one roller bearing (48) is used in each case in the form of a slewing ring. This, for example multi-row, slewing ring (48) has, for example, radially oriented cylindrical rollers and an axially oriented spherical roller body. One of the bearing points can be designed as a fixed bearing point, the other as a floating bearing. It is also conceivable to design the bearing points (47) with spherical roller bearings, angular ball bearings, etc.
In the representations in
The pivot drive (51) is arranged on the left vertical carrier (41) in the representation in
The pivot drive (51) further comprises a locking mechanism. By means of such locking mechanism, the workpiece plate carrier (32) can be locked relative to the frame (31) in at least one angular position in which one of the workpiece-clamping fixtures (33, 34) is in a vertical working chamber position, for example. In the exemplary embodiment, when one of the workpiece-clamping fixtures (33; 34) is in the working chamber position, exactly one other workpiece-clamping fixture (34; 33) is in a loading and removal position (38) outside the enclosure (11).
In the exemplary embodiment, the two carrier plates (55) are arranged parallel to one another. Each of the carrier plates (55) determines a workpiece-clamping side (36, 37). The surface of the individual workpiece-clamping side (36, 37) corresponds, for example, to the maximum workpiece support surface. In the exemplary embodiment, workpieces with a length of up to 3600 millimeters and a width of up to 2100 millimeters can be clamped on each of the workpiece-clamping fixtures (33; 34). The thickness of the individual carrier plate (55) is, for example, 4% of its length.
In one version of the workpiece table (30) with three workpiece-clamping fixtures (33, 34), this has three carrier plates (55). Such carrier plates (55) are arranged in an equilateral triangle in an end view of the workpiece table (30). When viewed in the longitudinal direction (5) of the pivot axis (35) or the axis of rotation, the individual workpiece-clamping fixture (33; 34) is vertical in the loading and removal position (38) in the exemplary embodiment. However, the workpiece-clamping fixture (33; 34) can also form an angle of up to and including 30 degrees with a vertical plane that contains the pivot axis (35) or the axis of rotation, wherein the cutting line lies above the pivot axis (35) or the axis of rotation. For example, each carrier plate (55) has the same maximum workpiece support surface. It is also conceivable to design the workpiece table (30) with more than three workpiece-clamping fixtures (33, 34).
Each carrier plate (55) carries a workpiece-clamping fixture (33; 34). In the exemplary embodiment, the two workpiece-clamping fixtures are designed identically. However, it is also conceivable to use differently designed workpiece-clamping fixtures (33; 34) on the individual carrier plates (55).
The individual workpiece-clamping fixture (33; 34) has a plurality of workpiece-clamping elements (70; 71). In the exemplary embodiment, these are arranged in rows and columns on the carrier plate (55). The arrangement of the workpiece-clamping elements (70; 71) is compacted in a region at the bottom left of the representation in
The workpiece-clamping elements (70; 71) can also be arranged, for example, in concentric circles, spirals, along a diagonal pattern, etc. The formation of a plurality of regions with different compaction is also conceivable.
The individual workpiece-clamping elements (70; 71), for example, are identical to one another. In the workpiece-clamping fixture (33, 34), each of such workpiece-clamping elements (70; 71) can be controlled individually pneumatically, hydraulically and/or electrically. The signals of a measuring and/or testing system of each individual workpiece-clamping element (70; 71) can be recorded individually.
The loading side (61) and the working chamber side (62) in each case carry a workpiece (2; 3) in the representation in
In the exemplary embodiment, the individual workpiece-clamping element (70; 71) has three pneumatic connections (141, 151, 161). Such pneumatic connections (141, 151, 161) are a lifting connection (141), a return lifting connection (151) and a suction connection (161). The return lifting connection (151) is arranged on the lower side of the cylinder head cover (84) in the representation in
The side of the lifting piston (102) turned towards the distribution cover (91) is designed to be frustoconical. The imaginary cone tip is located on a center line of the workpiece-clamping element (70; 71) offset in the direction of the suction plate (111) in relation to the lifting piston (102). A frustoconical recess (92) complementary to the lifting piston (102) is formed in the distribution cover (91).
An inner tube (105) is located in the telescopic tube (101). The inner tube (105) is firmly connected to the telescopic tube (101), for example by means of a wedge press connection (106), such that the inner tube (105) is carried along when the telescopic tube (101) is lifted. The inner tube (105) has a cylindrical inner wall and is open at both end faces. The inner diameter of the inner tube (105) is, for example, a quarter of the outer diameter of the cylinder jacket tube (85). In the exemplary embodiment, the length of the inner tube (105) is 2.3 times the stroke of the workpiece-clamping element (70; 71).
In the retracted end position (72) shown in
The suction plate (111) is screwed into the free end of the telescopic tube (101). A sealing ring (114) seals the lower side of the suction plate (111) against the telescopic tube (101). The suction plate (111) has, for example, three suction channels (112) penetrating the suction plate (111) in its longitudinal direction. The diameter of the workpiece support surface (113) of the suction plate (111) is, for example, 95% of the diameter of the cylinder (81).
A clamping and guide sleeve (115) is screwed into the suction plate (111), for example. The clamping and guide sleeve (115) secures the position of the suction plate (111) relative to the telescopic tube (101). For example, to adjust the individual suction plates (111) to a common working plane, the clamping and guide sleeve (115) is released and fixed again after adjustment.
A displacement rod (131) is located in the clamping and guide sleeve (115). The displacement rod (131) has a carrier disk (132) and a thrust tube (133) formed centrally on the carrier disk (132). The, for example, plane-parallel carrier disk (132) has three apertures (134) oriented in the longitudinal direction of the displacement rod (131). A central channel (135) penetrates the carrier disk (132) and the thrust tube (133). The thrust tube (133) has a constant circular inner cross-sectional area along its length. The jacket surface (136) of the thrust tube (133) is designed to be coaxial with the inner cross-sectional area.
Four spring mounts (104) are stamped into the end face of the telescopic tube (101) turned towards the displacement rod (131). In each case, a spring energy store (137) is located in each of such spring mounts (104). In the exemplary embodiment, the spring energy store (137) is a compression spring (137). Such compression springs (137) load the displacement rod (131), which can be displaced relative to the telescopic tube (101), in the direction of the suction plate (111). When the spring energy stores (137) are relieved, see
When the processing cell (10) and/or the workpiece table (30) is in a resting state, all workpiece-clamping elements (70; 71) are in the respective retracted end position (72). The lifting connections (141), the return lifting connections (151) and the suction connections (161) are depressurized, for example. If necessary, the lifting connections (141) and/or the return lifting connections (151) can be in a blocked position, such that the respective pressure chamber (142) and/or the displacement chamber (152) are completely separated from the surrounding area (1) and from the compressed air supply.
For clamping a workpiece (2; 3) onto the workpiece-clamping fixture (33; 34), the lifting connections (141) of individual workpiece-clamping elements (70; 71) are connected to the compressed air supply, for example. The return lifting connections (151) of all workpiece-clamping elements (70; 71) are subjected to a constant pressure of, for example, 3 bar. In the case of hydraulically actuated workpiece-clamping elements (70; 71), these can be integrated in a closed hydraulic circuit, such that the lifting piston (102) is pressurized on both sides.
It is also conceivable to connect the lifting connections (141) and the return lifting connections (151) to the same pressure source. By means of the switching valve (144) connected upstream of the pressure chamber (142), the pressure chamber (142) can be pressurized simultaneously with the displacement chamber (152). The pressure chamber (142) and the displacement chamber (152) are subjected to the same pressure, for example the specified pressure value. The surface of the annular piston (102) turned towards the pressure chamber (142) is larger than the surface of the annular piston (102) turned towards the displacement chamber (152). When the switching valve (144) is switched to the flow position, the lifting rod (101) is extended. If the switching valve (144) is switched to the relief position, the air is displaced from the pressure chamber (142) through the throttle channel (147) into the surrounding area (1).
When setting up such an arrangement, the lifting connection (141) and the return lifting connection (151) can be directly connected to one another. Such connecting line can be connected to the pressure source. The switching valve (144) is connected downstream of the lifting connection (141).
The displacement chamber (152) can also be connected to a compressed air reservoir separate from the compressed air network or form a compressed air reservoir. The use of a spring energy store, for example in the form of a gas spring, a coil spring designed as a compression spring, etc., is also conceivable.
The selection of the workpiece-clamping elements (70; 71) released by means of a control unit, for example, depends on the geometry of the workpiece (2; 3) and on the processing steps provided in the processing cell (10). If, for example, a aperture is to be created in the workpiece (2; 3), the workpiece-clamping elements (70; 71) located in this region—after the workpiece (2; 3) has been clamped—are not released. The non-released workpiece-clamping elements (70; 71) remain in their retracted end position (72) as shown in
In the released workpiece-clamping elements (70; 71), the pressure chamber (142) is pressurized, for example with a pressure medium, for example compressed air. This takes place, for example, by switching the, for example, electromagnetically actuated, bistable switching valve (144) of such workpiece-clamping element (70; 71). The telescopic tube (101) moves against the pressure of the displacement chamber (152) relative to the cylinder (81) into the extended end position (73), see
After the released workpiece-clamping elements (70; 71) have been extended, at least these are subjected to negative pressure. Thereby, the air is sucked out of the respective suction connection (161). In such workpiece-clamping elements (70; 71), the air is extracted through the inner tube (105) by the displacement rod (131). For example, the displacement rods (131) are sucked in the direction of the telescopic tubes (101) when the spring energy stores (137) are loaded. If negative pressure is applied to a retracted workpiece-clamping element (71; 70), the inner tube (105) together with the shaft seal ring (98) blocks the suction of such workpiece-clamping element (71; 70).
The workpiece (2; 3) is initially placed manually or by means of a handling device in the specified position on the workpiece support surfaces (113) of the suction plates (111). Thereby, the workpiece is placed against, for example, extendable contact pins for centering. The workpiece (2; 3) is pulled against the suction plates (111) and fixed to the workpiece table (30) by means of the workpiece-clamping fixture (33; 34). The air is further extracted through the suction channels (112) of the suction plates (111), the respective displacement rod (131) and the respective inner tube (105). If necessary, the suction pressure can be adjustable. For example, it can be reduced during the alignment of the workpiece. This makes it easier to correct the workpiece location (2; 3) during positioning, for example.
During the pivoting of the workpiece table (30) and during processing of the workpiece (2; 3) or workpieces (2, 3), the media control of the workpiece-clamping elements (70; 71) remains unchanged. The workpiece (2; 3) is thus held securely in its position during processing.
During the main time of the processing cell (10), in which the last workpiece (2; 3) or the last group of workpieces (2; 3) clamped is processed, for example by cutting, the next workpiece (3; 2) or the next group of workpieces (3; 2) is prepared on the loading side (12) of the enclosure. Clamping on the workpiece-clamping fixture (34; 33) in the loading and removal position (38) is carried out as described above. The processing of the workpiece (2; 3) is carried out, for example, by means of an industrial robot arranged inside the enclosure (11), which carries a processing unit with a plurality of driven tools.
After processing is complete, the workpiece table (30) is pivoted in such a manner that the processed workpiece (2; 3) is in the loading and removal position (38). At the same time, the current loading side (61) is pivoted into the working chamber. No set-up of the workpiece (2; 3) or the workpieces (2; 3) is required in the working chamber. For example, the non-productive time for processing a batch of workpieces (2; 3) is limited to pivoting the workpiece table (30).
The processed workpiece (2; 3) is gripped by means of the handling device or by hand. The differential pressure between the suction pressure and the ambient pressure is reduced or the suction is switched off. The spring energy stores (137) are relieved and press the carrier disk (132) in the direction of the suction plate (111). The workpiece (2; 3) is lifted off the suction plates (111) by means of the displacement rods (131), see
If the newly clamped workpiece has different geometric dimensions, other or additional workpiece-clamping elements (70; 71) can be used to fix the workpiece (2; 3). The release of further workpiece-clamping elements (70; 71) takes place as described above.
If individual workpiece-clamping elements (70; 71) are no longer required for processing further workpieces (3; 2), they are moved to the retracted end position (72). For example, the switching valve (144) is switched such that the pressure chamber (142) is connected to the surrounding area (1) via the throttle channel (147). The pressure in the displacement chamber (152) displaces the telescopic tube (101) into the retracted position.
In the exemplary embodiments described, the workpiece table (30) has a frame (31) that carries and/or stores two or more workpiece-clamping fixtures (33; 34). The workpiece-clamping fixtures (33, 34) can also be located, for example, in a common plane or in a plurality of mutually offset planes. The planes can be arranged horizontally or at an angle, for example. For example, the workpiece-clamping fixtures (33, 34) can then be moved relative to one another. Thereby, the direction of movement can be linear or along a curved path. The workpiece-clamping fixtures (33, 34) can be adjusted individually, in groups or together relative to the frame (31). Each of the workpiece-clamping fixtures (33; 34) has at least one loading and removal position (38) and at least one working chamber position. In the respective working chamber position, each workpiece (2, 3) clamped on the workpiece-clamping fixture (33; 34) can be processed by the processing unit of the industrial robot.
Combinations of the individual exemplary embodiments are also conceivable.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2021 002 384.6 | May 2021 | DE | national |
This application is a national stage application, filed under 35 U.S.C. § 371, of International Patent Application PCT/DE2022/000047, filed on May 5, 2022, which claims the benefit of German Patent Application DE 10 2021 002 384.6, filed on May 5, 2021.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/DE2022/000047 | 5/5/2022 | WO |
