Patent Application
20220195636
This application claims priority from EP 20215368.0, filed Dec. 18, 2020, entitled “Workstation of an air-spinning machine, and thread-guiding element”, the entire contents of which are incorporated herein by reference.
The present invention relates to a workstation of an air-spinning machine, comprising an air-spinning device for spinning a thread from a supplied sliver and a thread-guiding unit, which is downstream of the air-spinning device and has an inlet opening for receiving the thread exiting from the outlet opening of the air-spinning device and a thread guide channel for conducting at least the air-spun thread coming from the air-spinning device, and to a thread-guiding element for arranging between the outlet opening of a spinning device, such as the air-spinning device, and the inlet opening of the thread deflection unit.
Various methods and spinning devices are known in the textile industry in connection with the production of textile threads. Ring spinning machines and/or open-end rotor spinning machines, for example, have long been widely used and have thoroughly proven themselves. Furthermore, so-called air-spinning machines are also known, especially in connection with the processing of synthetic yarn material.
For example, an air-spinning machine having an air-spinning device, which forms a thread from a sliver by means of an air flow around a hollow spinning cone, is known from WO 2019/012143. The sliver, which has been previously drafted by means of a drafting system arranged upstream of the air-spinning device, is supplied to the air-spinning device via a sliver entrance of the air-spinning device and enters a vortex chamber, which surrounds a hollow spinning cone and to which a vortex air flow can be applied by means of a nozzle device. The nozzle device produces an air flow around the spinning cone, whereby the free fibre ends of the sliver are laid around the spinning cone and are helically wound around core fibres in a known way, whereby a thread having suitable strength properties is produced, which thread is transported, via an outlet opening of the air-spinning device, to a winding device, by means of which the spun thread is wound onto a take-up package in a defined way. After exiting the air-spinning device, the thread passes through a thread deflection unit, which guides the thread, and through a thread guide channel, which adjoins the thread deflection unit.
If the spinning process is interrupted in an air-spinning device, for example due to a break in the supplied sliver or because the spun thread has been otherwise severed by a controlled cut of a thread clearer, then, in the course of the subsequent piecing process for eliminating the spinning interruption, the thread end of the already spun thread, usually accumulated on an associated take-up package, must first be retrieved and be transported through the air-spinning device to the area of the drafting system or to the spinning cone within the vortex chamber in the thread take-up direction. The transport medium for bringing the thread end close to an outlet opening of the air-spinning device is usually an air flow initiated by a blowing pulse. As soon as the thread end is fed to the outlet opening, the thread end is sucked, by means of a suction air flow directed opposite the thread take-up direction which is normal during the spinning process, into the air-spinning device and is transported up to the vortex chamber.
In the case of the known air-spinning machines having a thread-guiding unit which is arranged downstream of the air-spinning device in the thread take-up direction and which has a thread guide channel, unreliable returning of the thread picked up from the take-up package often occurs due to a region free of thread guidance between the inlet opening of the thread-guiding unit and the outlet opening of the spinning device, which outlet opening faces said inlet opening, as a result of which unreliable returning said thread cannot be reliably inserted into the air-spinning device in order for piecing to be carried out.
Proceeding therefrom, the problem addressed by the invention is that of providing a workstation of an air-spinning machine and a thread-guiding element for use on a spinning machine, such as an air-spinning machine in particular, which workstation and thread-guiding element allow reliable piecing.
The invention solves the problem by means of a thread-guiding element and by means of a workstation of an air-spinning machine. Advantageous further developments of the thread-guiding element are presented herein.
The thread-guiding element according to the invention comprises a channel body, which has through-channel and is provided for arrangement between the outlet opening of the spinning device, for example an air-spinning device, and the inlet opening of the thread-guiding unit, which thread-guiding unit has a thread guide channel for conducting a thread running between the spinning device and the winding device. The channel body comprises, in turn, a connection section, which can be connected to the spinning device and by means of which the channel body can be positioned with its first open end of the through-channel in the area of the outlet opening of the spinning device. Furthermore, the channel body has an end section, which can be arranged facing the inlet opening and which is matched to a contour of the thread-guiding unit surrounding the inlet opening in order to ensure that the thread from the inlet opening reliably enters the through-channel or in order to receive a thread exiting from the inlet opening. Accordingly, the end section is designed in such a way that it can be ensured that a thread exiting from the inlet opening is reliably transferred into the through-channel of the channel body. The distance between the end section of the through-channel or a second open end of the through-channel, which second open end is delimited by the end section, and the inlet opening is selected such that a thread end exiting from the inlet opening is not deflected toward the gap formed between the end section or the second open end and the inlet opening in such a way that the thread end is guided through the gap. More preferably, the end section is designed for the arrangement of the open second end facing the inlet opening without the formation of a gap between the end section and the contour surrounding the inlet opening such that the gap would allow the thread end to pass through. For this purpose, the end section can have, for example, a shape or size deviating from the rest of the channel body.
The thread-guiding element according to the invention ensures that the thread end to be returned to the spinning device for piecing is reliably transferred; because the end section is matched to the inlet opening of the thread-guiding unit, the end section ensures that the thread end exiting from the inlet opening of the thread-guiding unit is reliably received. The thread in the through-channel of the channel body of the thread-guiding element is reliably guided along the through-channel and through the first open end of the through-channel into the outlet opening of the spinning device, from where the thread end reaches the position required for piecing with the sliver.
The thread-guiding element according to the invention thus ensures that a thread end, which is generally picked up from a take-up package, is reliably returned to the spinning device in order to achieve reliable piecing with the supplied sliver. The thread-guiding element thus bridges the normally thread-guidance-free intermediate section between the thread-guiding unit and the outlet opening of the spinning device, thus preventing malfunctions due to faulty returning of the thread. The thread-guiding element according to the invention reliably ensures economical and simple returning of the thread to the spinning device and thus ensures the piecing reliability.
In principle, the thread-guiding element can be arranged on the spinning device in any way. For example, suitable fastening screws or clamping means can be provided for this purpose, by means of which the thread-guiding element can be releasably arranged in the area of the outlet opening of the spinning device. According to a particularly advantageous embodiment of the invention, however, the connection section of the channel body of the thread-guiding element is designed for bayonet-coupling-type connection to the spinning device.
According to this embodiment of the invention, the connection section has, in the area of the first open end, or the spinning device has, in the area of the outlet opening, a longitudinal slot, the end of which is adjoined, at an angle, by a short transverse slot, which can be brought into operative connection with a corresponding engagement element on the other of the spinning device or the connection section. The design of the connection between the connection section and the spinning device by means of a bayonet-coupling-type connection allows the thread-guiding element to be particularly easily and reliably arranged on the spinning device and allows the thread-guiding element to be removed from the spinning device when maintenance work is to be performed.
In principle, the channel body can be made of any material, for example suitable metal materials. According to a particularly advantageous embodiment of the invention, however, the channel body is made of a plastic material, more particularly PVC. The use of a plastic material allows the thread-guiding element to be particularly easily and economically produced. Furthermore, the use of a plastic material allows easy shaping of the end section of the channel body, which end section can be arranged in the area of the inlet opening and by means of which end section the thread exiting from the inlet opening and to be returned to the spinning device is received into the thread-guiding element.
In principle, there are many possibilities for matching the end section to the contour of the thread-guiding unit surrounding the inlet opening. According to a preferred embodiment, the thread-guiding unit has a thread deflection unit for deflecting the thread in a defined way, and the thread deflection unit forms the inlet opening. The thread deflection unit has, at its end opposite the inlet opening, an exit, which is coupled to the inlet opening by means of a thread deflection section lying therebetween and by means of which the thread deflection unit can be connected to the thread guide channel for conducting the thread through the thread-guiding unit to the inlet opening. Such a thread-guiding unit equipped with a thread deflection unit allows the thread to be deflected on a thread path between the spinning device and the winding device, whereby a workstation of the air-spinning machine can be made more compact along the thread path. The thread deflection unit is preferably designed to the deflect the thread at an angle of less than 90° between the passage axes of the inlet opening and of the exit. The thread deflection unit particularly preferably has, for this purpose, a thread deflection roller having a thread-guiding groove, along which the thread can be guided and deflected. The cross-section of thread-guiding groove can have an appropriate shape, for example a U, V, C or W shape or a similar shape.
According to an advantageous embodiment, the end section is funnel-shaped. This design of the end section ensures that, when the end section is arranged facing the inlet opening, the thread to be returned is particularly reliably received in the thread-guiding element and thus the thread end is reliably fed into the spinning device so that the piecing process can be carried out.
According to an additional embodiment of the invention, the end section is matched to the contour of the thread deflection unit in the area of the inlet opening, more particularly to the contour of the thread deflection roller of the thread deflection unit. According to this embodiment of the invention, the connection section of the thread-guiding element extends directly up to the thread deflection roller, which is provided for deflecting the thread. Matching the contour of the end section to the thread deflection roller allows the end section to be arranged particularly close to the inlet opening and thus ensures that the thread to be returned is particularly reliably received, and it additionally allows the thread-guiding element to be particularly easily and economically produced, the end section being, for example, shovel-shaped with a cross-section matched to the radius of the thread deflection roller.
According to a preferred embodiment, the channel body also has a plurality of air passages along the through-channel, for causing a rotational flow within the through-channel as the thread is conducted. The air passages are preferably arranged around the channel body, more particularly in a spiral arrangement. The air passage can also preferably have an opening axis tangential to the through-channel, which opening axis is additionally preferably directed obliquely to the thread conduction axis running through the through-channel and to the thread running direction. This allows a less turbulent rotational flow to be produced within the through-channel. Such a rotational flow within the through-channel advantageously has the effect that, during the conduction of the thread, in particular during the air-spinning process, edge fibres of the thread which are sticking out are laid around the thread and adhere to the thread or are accordingly integrated. This allows the hairiness of the conducted thread to be influenced in such a way that the magnitude of this yarn parameter can be reduced, whereby the strength of the thread is increased. In particular, applying the rotational flow to the conducted thread helps to reduce hairiness for long-staple fibres.
The rotational flow can be produced passively or actively. In the sense of the present invention, passive production means a rotational flow that is produced purely by means of the conduction of the thread through the through-channel at high speed. The high speed causes the air to be entrained, and thus air is sucked from the air passages into the through-channel, resulting ultimately in a rotational flow.
The thread is conducted in the thread running direction, i.e. either toward the spinning device in the course of a piecing process or in an opposite direction during the regular spinning operation, preferably with the support of negative pressure or positive pressure. For this purpose, the thread can be conducted through the through-channel with the accompaniment of compressed air or suction air. The compressed air or suction air can preferably be produced outside of the thread deflection unit, for example in the spinning device, or internally, in particular by means of a compressed air connection on the thread deflection unit for the introduction of compressed air into the thread deflection unit toward the inlet opening. Alternatively or additionally, the compressed air can be provided by means of a compressed air channel supplying the air passages with compressed air, which compressed air channel is connected to a compressed air source. For example, the compressed air channel can extend annularly around the channel body and be coupled to the air passages in question.
The invention also solves the problem by means of a workstation of an air-spinning machine, comprising an air-spinning device for spinning a thread from a supplied sliver and a thread deflection unit, which is downstream of the air-spinning device and has an inlet opening for receiving the thread exiting from the outlet opening of the air-spinning device and a thread guide channel for conducting the thread running between the air-spinning device and a winding device, which thread guide channel is connected to an exit of the thread deflection unit, wherein a thread-guiding element according to the invention, as described above, or a thread-guiding element developed further is arranged in the area between the outlet opening of the air-spinning device and the inlet opening of the thread deflection unit.
The workstation of an air-spinning machine, according to the invention, ensures, by the use of a thread-guiding element according to the invention, as described above, or of a thread-guiding element developed further, that the thread end, which exits from the thread-guiding unit, more particularly from the thread deflection unit, and is to be returned to the air-spinning device, is reliably guided into the air-spinning device. The thread exiting from the thread-guiding unit, more particularly from the thread deflection unit, is reliably received into the through-channel of the thread-guiding element and supplied to the air-spinning device via the through-channel. Malfunctions of the workstation of the air-spinning machine as a result of the thread end being returned improperly can be reliably avoided by the use of the thread-guiding element so that the operational reliability of the workstation of the air-spinning machine is increased further.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiments of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, which are not necessarily to scale.
An embodiment example of the invention is explained below with reference to the drawings. In the drawings:
The following description of the embodiments of the present invention is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. The following description is provided herein solely by way of example for purposes of providing an enabling disclosure of the invention, but does not limit the scope or substance of the invention.
During the normal air-spinning process, a stored sliver, on its way to the take-up package, first passes through a drafting system, which is upstream of the air-spinning device 6 in the sliver running direction R and where said sliver is drafted in a defined way. By means of an output roller pair of the drafting system (not shown here), the drafted sliver is then fed to the air-spinning device 6, within which the sliver is transformed into a thread 27 in the area of a spinning cone (not shown here) under the influence of a rotational flow produced by an air flow exiting from a nozzle block, edge fibres of the sliver being helically wrapped around core fibres of the sliver.
The air-spun thread 27 thus produced is taken up from the air-spinning device 6 and is taken up via the thread-guiding unit, having the thread deflection unit 2 and the thread guide channel 4, and through the thread preparation device 5 and is subsequently wound on a take-up package.
If a spinning interruption occurs during the air-spinning process, for example due to a break in the thread (27) or due to a controlled cut or an uncontrolled severing of a thread which has already been spun, a piecing process must first be carried out before the spinning process is restarted. In order to carry out a piecing process, the end of the thread (27) already produced, which end is normally on the take-up package, must be provided in the area of the sliver of the air-spinning device 6.
For this purpose, the thread end of the thread (27) already produced is usually retrieved from the take-up package or a defined thread end position by means of a thread-end carrying unit, such as a suction nozzle, and transferred into a thread preparation device 5, which is shown in
For this purpose, the thread preparation device 5 has a small holding and opening tube 7 arranged in an accommodating housing 8. The accommodating housing 8 has an annular space 9, to which a compressed air source 11 is connected via a pneumatic line 10. A valve 12 is arranged in the pneumatic line 10 and is connected, via control line 13, to a control device (not shown) of the spinning position. The small holding and opening tube 7 is equipped with at least one blowing nozzle 14, which is connected to the annular space 9.
As is known per se, a thread 27 must first be inserted into the small holding and opening tube 7 in order to prepare the thread end of the thread 27 for a thread joining process in the air-spinning device 6. For this purpose, the retrieved thread end is provided at the thread preparation device 5 such that the thread can be pneumatically threaded into the small holding and opening tube 7. For this purpose, the thread preparation device 5 can, as shown in
As
The thread guide channel 4 is connected to an exit 3 of the thread deflection unit 2. The thread deflection unit 2 has a thread deflection roller 16 for the controlled deflection of the thread 27, by means of which thread deflection roller 16 the thread 27 is deflected toward the air-spinning device 6 when the thread end is returned. The thread deflection unit 2 also comprises a receptacle for a compressed air connection 17, via which compressed air connection 17 compressed air can be supplied, via a junction point 18, into the channel section 19 pointing toward the air-spinning device 6, suction being simultaneously produced in the thread guide channel 4.
An end section 21 of a thread-guiding element 1 adjoins the inlet opening 20 of the thread deflection unit 2. The end section 21 has a shovel-shaped contour matched to the contour of the thread deflection roller 16. In the thread-guiding element 1, a through-channel 22 extends from the end section 21 to a connection section 23, up to an outlet opening 24 of the air-spinning device 6. For the arranging of the thread-guiding element 1, a connecting plate 25 is provided on the channel body 26, which connecting plate 25 can be connected to the air-spinning device 6 by means of a bayonet connection (not shown here). The returned thread 27 is reliably led, via the through-channel 22, into the air-spinning device 6 through the funnel-shaped outlet opening 24 as a result of the air flow which exists. The thread-guiding element 1 thus bridges the area between the inlet opening 20 of the thread deflection unit 2 and the air-spinning device 6 and ensures reliable thread guidance there.
An alternative embodiment to the thread-guiding element 1 shown in
It will therefore be readily understood by those persons skilled in the art that the present invention is susceptible of broad utility and application. Many embodiments and adaptations of the present invention other than those herein described, as well as many variations, modifications and equivalent arrangements, will be apparent from or reasonably suggested by the present invention and the foregoing description thereof, without departing from the substance or scope of the present invention. Accordingly, while the present invention has been described herein in detail in relation to its preferred embodiment, it is to be understood that this disclosure is only illustrative and exemplary of the present invention and is made merely for purposes of providing a full and enabling disclosure of the invention. The foregoing disclosure is not intended or to be construed to limit the present invention or otherwise to exclude any such other embodiments, adaptations, variations, modifications and equivalent arrangements.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20215368.0 | Dec 2020 | EP | regional |
